This invention relates to a semiconductor device having a fin-type field effect transistor with higher carrier mobility.
There has been developed a fin-type MISFET having a protrusion consisting of a semiconductor region in which a main channel is formed in a plane (a side surface of the protrusion) substantially perpendicular to a substrate, for preventing a short channel effect associated with size reduction. Japanese Patent Application No. 1989-8670 has disclosed a fin-type MISFET in which a part of a protrusion is a part of a silicon wafer substrate and a fin-type MISFET in which a part of a protrusion is a part of a monocrystal silicon layer in an SOI substrate. The structures of the former and the latter will be described with reference to FIGS. 12(a) and (b), respectively.
In the structure shown in
In the structure shown in
Thus, a fin-type MISFET has gates in both side surfaces of a semiconductor region where a channel is to be formed, and generally has a characteristic of good prevention of a short channel effect.
Japanese Patent Application No. 2002-118255 has disclosed a fin-type MOSFET having a plurality of semiconductor protrusions (semiconductor layer 213), for example, as illustrated in FIGS. 13(a) to (c).
Japanese Patent Application No. 2001-298194 has disclosed a fin-type MOSFET, for example, as shown in FIGS. 14(a) and (b). This fin-type MOSFET is made from an SOI substrate consisting of a silicon substrate 301, an insulating layer 302 and a semiconductor layer (monocrystal silicon layer) 303, and the patterned semiconductor layer 303 is formed over the insulating layer 302. The semiconductor layer 303 has a plurality of openings 310 which are aligned, cutting across the semiconductor layer 303. These openings 310 are formed such that the insulating layer 302 is exposed during patterning the semiconductor layer 303. A gate electrode 305 is formed along the alignment direction of the openings 310; an insulating film intervenes between semiconductor layers (conduction path) 332 between the openings 310; and a channel is formed in the conduction path under the gate electrode. When the insulating film as the upper surface of the conduction path 332 is a gate insulating film as thin as the side insulating film, channels are formed in both sides and the upper surface of the semiconductor layer 332 under the gate electrode. In the semiconductor layer 303, both sides of the row of the openings 310 constitute source/drain regions 304.
In general preparation of such an MOSFET, a substrate whose crystal orientation is a {100} plane is diced (pelletized) in parallel with [110] into a chip. Therefore, a plane parallel to the substrate of the fin-type MOSFET has a crystal orientation of a {100} plane, while the side surface of the protrusion where a channel is to be formed generally has a crystal orientation of a {110} plane.
Recently, there have been needs for accelerating a semiconductor device and developing a CMIS having improved carrier mobility properties. There has not been, however, investigated relationship between a delay index due to carrier mobility and a crystal orientation in the side surface of a semiconductor region in a fin-type CMIS.
In an aspect, an object of this invention is to optimize carrier mobility properties and accelerate a CMIS. In another aspect, an object of this invention is to optimizing acceleration of a CMIS and requirements in terms of a layout, taking these into account.
To solve the above problems, this invention has the following configuration. Specifically, according to an aspect of the present invention, there is provided a semiconductor device comprising an n-type and a p-type field effect transistors having a protruding semiconductor region with a channel in its side surface, a gate electrode formed at least on the side surface via an insulating film, and a source and a drain regions formed in the semiconductor region such that the gate electrode is sandwiched by the regions, meeting the conditions:
that in terms of a crystal orientation of the protruding semiconductor region constituting the n-type field effect transistor, its plane parallel to a substrate is substantially a {100} plane and its side surface is substantially a {100} plane orthogonal to the {100} plane, and that in terms of a crystal orientation of the protruding semiconductor region constituting the p-type field effect transistor, its plane parallel to the substrate is substantially a {100} plane.
According to another aspect of the present invention, there is provided a semiconductor device comprising an n-type and a p-type field effect transistors having a protruding semiconductor region with a channel in its side surface, a gate electrode formed at least on the side surface via an insulating film, and a source and a drain regions formed in the semiconductor region such that the gate electrode is sandwiched by the regions, meeting the conditions:
that in terms of a crystal orientation of the protruding semiconductor region constituting the p-type field effect transistor, its plane parallel to a substrate is substantially a {100} plane and its side surface is substantially a {110} plane orthogonal to the {100} plane, and that in terms of a crystal orientation of the protruding semiconductor region constituting the n-type field effect transistor, its plane parallel to the substrate is substantially a {100} plane and its side surface is substantially different from a {110} plane orthogonal to the {100} plane.
According to another aspect of the present invention, there is provided a semiconductor device comprising an n-type and a p-type field effect transistors having a protruding semiconductor region with a channel in its side surface, a gate electrode formed at least on the side surface via an insulating film, and a source and a drain regions formed in the semiconductor region such that the gate electrode is sandwiched by the regions, meeting the conditions:
that in terms of a crystal orientation of the protruding semiconductor region constituting the n-type field effect transistor, its plane parallel to a substrate is substantially a {100} plane and its side surface is substantially a {100} plane orthogonal to the {100} plane, and that in terms of a crystal orientation of the protruding semiconductor region constituting the p-type field effect transistor, its plane parallel to the substrate is substantially a {100} plane and its side surface is substantially a {110} plane orthogonal to the {100} plane.
According to another aspect of the present invention, there is provided a semiconductor device comprising an n-type and a p-type field effect transistors having a protruding semiconductor region with a channel in its side surface, a gate electrode formed at least on the side surface via an insulating film, and a source and a drain regions formed in the semiconductor region such that the gate electrode is sandwiched by the regions, meeting the conditions:
that in terms of a crystal orientation of the protruding semiconductor region constituting the n-type field effect transistor, its side surface is substantially a {100} plane, and that the side surface of the protruding semiconductor region constituting the p-type field effect transistor is substantially orthogonal to the {100} plane.
According to another aspect of the present invention, there is provided a semiconductor device comprising an n-type and a p-type field effect transistors having a protruding semiconductor region with a channel in its side surface, a gate electrode formed at least on the side surface via an insulating film, and a source and a drain regions formed in the semiconductor region such that the gate electrode is sandwiched by the regions, meeting the conditions:
that in terms of a crystal orientation of the protruding semiconductor region constituting the p-type field effect transistor, its side surface is substantially a {110} plane, and that the side surface of the protruding semiconductor region constituting the n-type field effect transistor is substantially orthogonal to the {110} plane, and a crystal orientation of the side surface is substantially different from a {110} plane.
According to another aspect of the present invention, there is provided a semiconductor device comprising an n-type and a p-type field effect transistors having a protruding semiconductor region with a channel in its side surface, a gate electrode formed at least on the side surface via an insulating film, and a source and a drain regions formed in the semiconductor region such that the gate electrode is sandwiched by the regions, meeting the conditions:
that in terms of a crystal orientation of the protruding semiconductor region constituting the n-type field effect transistor, its plane parallel to a substrate is substantially a {110} plane and its side surface is substantially a {100} plane orthogonal to the {110} plane, and that in terms of a crystal orientation of the protruding semiconductor region constituting the p-type field effect transistor, its plane parallel to the substrate is substantially a {110} plane and its side surface is substantially a {110} plane orthogonal to the {110} plane.
According to another aspect of the present invention, there is provided a semiconductor device comprising an n-type and a p-type field effect transistors having a protruding semiconductor region with a channel in its side surface, a gate electrode formed at least on the side surface via an insulating film, and a source and a drain regions formed in the semiconductor region such that the gate electrode is sandwiched by the regions, meeting the conditions:
that in terms of a crystal orientation of the protruding semiconductor region constituting the n-type field effect transistor, its plane parallel to a substrate is substantially a {100} plane and its side surface is substantially orthogonal to the {100} plane and different from a {110} plane, and that in terms of a crystal orientation of the protruding semiconductor region constituting the p-type field effect transistor, its plane parallel to the substrate is substantially a {100} plane and its side surface is substantially parallel or orthogonal to the side surface of the protruding semiconductor region constituting the n-type field effect transistor.
According to another aspect of the present invention, there is provided a semiconductor device comprising an n-type and a p-type field effect transistors having a protruding semiconductor region whose plane parallel to a substrate has a crystal orientation of a {100} or {100} plane of less than 10° off and which has a channel in its side surface, a gate electrode formed at least on the side surface via an insulating film, and a source and a drain regions formed in the semiconductor region such that the gate electrode is sandwiched by the regions, the n-type and the p-type field effect transistors have a crystal orientation obtained by independently fixing or rotating the side surfaces of the protrusions in the n-type and the p-type field effect transistors in a reference state to an angle of 0° to 90° both inclusive around the normal line of the substrate except the cases where both of the rotation angles of the n-type and the p-type field effect transistors are 0° or 90°, wherein a state where the side surface of the protrusion in the n-type field effect transistor and the side surface of the protrusion in the p-type field effect transistor are {110} or {110} planes of less than 10° off perpendicular to the substrate is the reference state.
According to another aspect of the present invention, there is provided a semiconductor device comprising an n-type and a p-type field effect transistors having a protruding semiconductor region with a channel in its side surface, a gate electrode formed at least on the side surface via an insulating film, and a source and a drain regions formed in the semiconductor region such that the gate electrode is sandwiched by the regions, the n-type and the p-type field effect transistors have a crystal orientation obtained by fixing or rotating the planes parallel to the substrate of the n-type and the p-type field effect transistors in the reference state and the side surface of the protrusion in the p-type field effect transistor in the reference state by an equal angle within the range of −45° to 45° both inclusive around the normal line of the side surface of the protrusion in the n-type field effect transistor, wherein a state where the planes of protrusions parallel to the substrate and the side surfaces of the protrusions in the n-type and the p-type field effect transistors are mutually orthogonal {100} or {100} planes of less than 10° off is the reference state.
According to another aspect of the present invention, there is provided a semiconductor device comprising an n-type and a p-type field effect transistors having a protruding semiconductor region with a channel in its side surface, a gate electrode formed at least on the side surface via an insulating film, and a source and a drain regions formed in the semiconductor region such that the gate electrode is sandwiched by the regions, the n-type and the p-type field effect transistors have a crystal orientation obtained by rotating the plane parallel to the substrate of the n-type and the p-type field effect transistors in the reference state and the side surface of the protrusion in the n-type field effect transistor in the reference state by an equal angle within the range of 90° or less around the normal line of the side surface of the protrusion in the p-type field effect transistor, wherein a state where the planes of protrusions parallel to the substrate and the side surfaces of the protrusions in the n-type and the p-type field effect transistors are mutually orthogonal, and are a {100} or {100} planes of less than 10° off and {110} planes, respectively, is the reference state.
According to another aspect of the present invention, there is provided a semiconductor device comprising an n-type and a p-type field effect transistors having a protruding semiconductor region with a channel in its side surface, a gate electrode formed at least on the side surface via an insulating film, and a source and a drain regions formed in the semiconductor region such that the gate electrode is sandwiched by the regions, meeting the conditions:
that in terms of a crystal orientation of the protruding semiconductor region constituting the n-type field effect transistor, its side surface is substantially a {100} plane, and that the side surface of the protruding semiconductor region constituting the p-type field effect transistor is substantially parallel to the {100} plane.
In the semiconductor device of this invention, a delay index of the CMIS and an arrangement of the MISFET in the light of a layout can be optimized by independently fixing or rotating the side surfaces of the protrusions in the n-type and the p-type MISFETs around the normal line of the substrate. In addition, a layout can be further facilitated and a delay index of the CMIS can be reduced by rotating the side surfaces of the protrusions in these MISFETs by an equal angle while keeping the arrangement that the side surfaces of the protrusions in the n-type and the p-type MISFETs are mutually orthogonal or parallel.
In the semiconductor device of this invention, a layout of the MISFET can be optimized and carrier mobility properties can be improved by fixing or rotating the planes parallel to the substrate of the n-type and the p-type MISFETs and the side surface of the protrusion in the p-type MISFET, centering around the normal line of the side surface of the protrusion in the n-type MISFET from the reference state that the side surfaces of the protrusions in the n-type and the p-type MISFET are arranged such that the planes parallel to the substrate of these MISFETs are mutually orthogonal {100} planes.
In the semiconductor device of this invention, MISFETs can be arranged with a higher density and carrier mobility properties can be improved by fixing or rotating the planes parallel to the substrate of the n-type and the p-type MISFETs and the side surface of the protrusion in the n-type MISFET centering around the normal line of the side surface of the protrusion in the p-type MISFET, from the reference state that a crystal orientation of the planes parallel to the substrate of the n-type and the p-type MISFETs is a {100} plane and a crystal orientation the side surfaces of the protrusions in the n-type and the p-type MISFETs is a {110} plane and these three surfaces and planes are mutually orthogonal.
In the semiconductor device of this invention, a low delay index of the CMIS and higher carrier mobility properties can be maintained, even when the planes parallel to the substrate of the n-type and the p-type MISFETs are rotated centering around the normal line of the side surfaces of the protrusions in the n-type and the p-type MISFETs from the reference state that the planes parallel to the substrate of the n-type and the p-type MISFETs are a {100} plane and the side surfaces of the protrusions in the n-type and the p-type MISFETs have the same crystal orientation, that is, a {100} plane perpendicular to the substrate.
In a conventional planar type MISFET where a channel is formed within a substrate directly beneath a gate electrode, the substrate is an isotropic {100} plane, so that mobility is unchanged when changing a direction of channel current flow within the substrate.
On the other hand, a channel is formed in the side surface of a semiconductor region in a fin-type MISFET, so that carrier mobility can be changed by rotating a crystal orientation of the side surface of a protrusion. For example, it is well-known that when forming a fin-type MISFET using a gate insulating film such as SiO2, a (100) plane can reduce an interface state more than a (110) plane in terms of a crystal orientation of the side surface of a protruding semiconductor region. A fin-type MISFET in which a crystal orientation of the side surface is a (100) plane has common properties with a conventional planar type FET which uses a substrate for forming a (100) plane, and is, therefore, advantageous in that these FETs are interchangeable and can be easily designed.
Meanwhile, a semiconductor device has been more integrated, and thus, when using an n-type and a p-type MISFETs in combination, a CMIS typically having one pair of them must have higher carrier mobility properties. Furthermore, there has been an approach of constituting a logic circuit mainly using an n-type MISFET other than a CMIS (for example, a domino circuit), and in such a case, it is advantageous that the n-type MISFET has higher mobility.
Thus, we have investigated relationship between carrier mobility and the side surface of a protrusion in a semiconductor region in a fin-type MISFET and have achieved this invention. Specifically, this invention can realize acceleration of an n-type MISFET or CMIS by changing a crystal orientation in a semiconductor constituting a protruding semiconductor region (a plane parallel to the substrate of the protrusion, the side surface of the protrusion, or both of them), and acceleration of a CMIS and optimization of layout requirements.
Semiconductor Device
In a typical fin-type MISFET, a channel is formed at least in a part of the side surface of a protrusion directly beneath a gate electrode, and a channel-forming part is a channel region. A direction of channel current flow is parallel to the side surface of the protrusion and to the substrate. Therefore, by defining a crystal orientation parallel to the substrate and a crystal orientation of the side surface of the protrusion, a current direction is uniquely determined except its orientation (positive or negative). Although the side surface of the protrusion is formed to be substantially perpendicular to the substrate, it may be in a taper form where a width W of the semiconductor region varies from the upper part toward the lower part of the protrusion. Herein, an angle formed by the normal line of the substrate and the side surface of the protrusion is preferably 10° or less. When an angle formed by the side surface of the protrusion and the normal line of the substrate is within the range, similar properties to those in a case where the side surface of the protrusion is perpendicular to the substrate, and thus these cases can be regarded as being identical. As used in this invention including the appended claims, the phrase “substantially having a given crystal orientation” in terms of a crystal orientation of the side surface of the protrusion, shall include, besides a case where the side surface of the protrusion is perpendicular to the substrate, a case where it is in a taper form within 10° as described above.
In this invention, a “protruding semiconductor region” may be generally in any form as long as a surface substantially perpendicular to the substrate plane can be utilized as a channel region as described above. In this invention, a crystal orientation is defined, particularly in a channel region in a protruding semiconductor region (including a crystal orientation of the side surface of the protrusion). Therefore, source/drain regions may have any shape and any crystal orientation. Thus, the “side surface of a protrusion” as used herein means only a side surface where a channel is formed in the protruding semiconductor region. The protruding semiconductor region may protrude from a substrate such that it has a side surface in which a channel can be formed, and typically protrudes from an insulating film intervening between a semiconductor layer constituting a device and a substrate.
In a semiconductor device of this invention, a main channel is formed in the side surface of the protruding semiconductor region. In the upper plane (a plane parallel to the substrate) in the protruding semiconductor region, a channel may or may not be formed.
FIGS. 15(b) to (d) and 16(b) to (d) show an exemplary fin-type MISFET in which a gate electrode has a different structure from that described above.
FIGS. 15(c) and 16(c) show a structure in which a part of a gate electrode 1005 goes around to the undersurface of a semiconductor region 1003 (a structure where a gate electrode extends such that it covers a part of the lower surface of a protruding semiconductor region). This structure is called a “Ωgate structure” because it resembles a Greek letter “Ω”. Using this structure, control of a channel by the gate electrode can be further reinforced, and the undersurface of the semiconductor region can be utilized as a channel, resulting in improvement of driving ability.
FIGS. 15(d) and 16(d) show a structure where a gate electrode 1005 completely goes around to the undersurface of the semiconductor region 1003. This structure is called as a “gate-all-around (GAA) structure” because in the lower part of the gate electrode, the semiconductor region floats in the air in relation to the substrate plane. Using this structure, the undersurface of the semiconductor region can be also used as a channel, so that driving ability can be improved and short channel properties can be also improved.
A semiconductor material for forming a semiconductor region may be suitably monocrystal silicon. Other examples of a suitable material may include silicon-germanium and germanium. Alternatively, if necessary, a multilayer film of the above materials can be used.
Although a typical material under the base insulating film is silicon in the above embodiments, this invention can be constituted when there is an insulating film below the semiconductor region except that a fine structure in the semiconductor substrate under a base insulating film constitutes a semiconductor region. For example, like an SOS (silicon on sapphire, silicon on spinel), a structure in which an insulating material under a semiconductor region itself is a supporting substrate may be used. Examples of an insulating supporting substrate include, in addition to the above SOS, quartz and an AIN substrate. A semiconductor region can be formed on such a supporting substrate by a manufacturing process for an SOI (the steps of bonding and film-thinning).
A material for a gate electrode may be a conductive material having a desired conductivity and a desired work function. Examples include doped semiconductors such as doped polycrystal silicon, polycrystal SiGe, polycrystal Ge and polycrystal SiC; metals such as Mo, W, Ta, Ti, Hf, Re and Ru; metal nitrides such as TiN, TaN, HfN and WN; and silicides such as cobalt silicide, nickel silicide, platinum silicide and erbium silicide. Examples of a gate electrode structure may include, in addition to a single layer film, lamination structures such as a laminated film of a semiconductor and a metal film, a laminated film of metal films, and a laminated film of a semiconductor and a silicide film.
A gate insulating film may be, besides a SiO2 film and a SiON film, a so-called high-dielectric-constant insulating film (High-K film). Examples of a High-K film include metal oxides such as a Ta2O5 film, an Al2O3 film, a La2O3 film, an HfO2 film and a ZrO2 film; and complex metal oxides represented by a composition formula such as HfSiO, ZrSiO, HfAlO and ZrAlO. A gate insulating film may have a laminated structure. An example is a laminated film formed by forming, on a semiconductor layer such as silicon, a silicon-containing oxide film such as SiO2 and HfSiO, on which is then formed an High-K film.
This invention relates to selection of a crystal orientation of a protruding semiconductor region. Herein, a crystal orientation of a semiconductor region constituting a Fin is expressed as an orientation of a Fin located in a crystal coordinate system. It may be interpreted to mean that a Fin is cut from a crystal in such a direction. For example, the state where a plane parallel to a substrate in a Fin is (001) and a surface parallel to a channel in the Fin is (110) corresponds to, as shown in
As shown in
There will be described an example of a protruding semiconductor region in an MISFET having one independent channel region with reference to
In this semiconductor region 1003, a channel region and source/drain regions are formed. As shown in
An MISFET may have a multi-structure having a plurality of channel regions as shown in
The fin-type MISFET of this invention has the same structure as that in a conventional fin-type MISFET in that a protruding semiconductor region is formed on a substrate and a channel is formed in the side surface of the semiconductor region, but different from a conventional fin-type MISFET in that a crystal orientation is different in a protruding semiconductor region and carrier mobility properties are improved.
The semiconductor region may be a part of a semiconductor substrate 1001 as shown in
In the fin-type MISFET of this invention, a crystal orientation of the protruding semiconductor region 1003 affects carrier mobility while a crystal orientation of the substrate 1001 does not affect carrier mobility. Therefore, a crystal orientation of the protruding semiconductor region 1003 does not have to be identical to a crystal orientation of the substrate 1001. For example, when using an SOI substrate prepared by bonding, a plane parallel to the substrate in a semiconductor region may have a crystal orientation different from that of the substrate. As used herein, the term “surface parallel to a substrate” or “plane parallel to a substrate” refer to a crystal orientation of the protruding semiconductor region 1003, more strictly a semiconductor crystal constituting the channel region 1008, but not to a crystal orientation of the substrate 1001.
When, as a desirable forming process, forming a plurality of protruding semiconductor regions as a part of a semiconductor monocrystal substrate or as a processed silicon monocrystal layer in an SOI substrate, the protruding semiconductor regions have an identical crystal orientation. When constituting a CMIS using such a protruding semiconductor region, a p-type and a n-type MISFETs are formed as protruding crystals with an identical orientation. Therefore, in the p-type and the n-type MISFETs, a crystal orientation of a plane parallel to each substrate is the same plane.
A full depletion type MISFET can be obtained by reducing a width of a semiconductor region (it represents a length in the direction parallel to the substrate in the protruding semiconductor region; “b” in
A semiconductor device of this invention typically has the almost same number of n-type and p-type field effect transistors pairwise, which are used as CMIS circuits. Alternatively, they may be used in a circuit where one conduction type (for example, n-type) field effect transistor is main while the other conduction type (for example, p-type) field effect transistor is auxiliary. Furthermore, this invention may include a CMIS or other circuit having the relationship between crystal orientations as described above at least in a part of a semiconductor device (chip).
A semiconductor device of this invention may have two or more CMISs. In the semiconductor device of this invention, MISFETs can be arranged in orthogonal and/or parallel, so that layout is easy and a number of MISFETs can be placed in a smaller area, allowing a semiconductor device to be more integrated.
In Embodiment 1 of this invention, planes parallel to a substrate in an n-type and a p-type MISFETs is a (100) plane (including a surface having an off angle of 10° or less). When a state where a crystal orientation of the side surfaces of the protrusions in the n-type and the p-type MISFETs is a (110) plane perpendicular to the substrate is a reference state, the n-type and the p-type MISFETs of this invention correspond to those obtained by independently fixing or rotating the side surface of the protrusion of the MISFET in the reference state centering around the normal line of the substrate by an angle of 0° to 90° both inclusive (except the case where both of the rotation angles of the n-type and the p-type MISFETs are 0° or 90°) while fixing the plane parallel to the substrate. As used herein, the term “rotating the side surface of a protrusion” does not mean actual rotation in a real space, but means that a Fin is rotated within a crystal coordinate system while fixing a crystal orientation of a plane parallel to the substrate in the MISFET, to change a crystal orientation of the Fin in the crystal coordinate system. It means that a protruding semiconductor region is formed such that it has a side surface to be a current direction. The side surface of the protrusion can be fixed or rotated as described above, to optimize a delay index in a CMIS and arrangement of MISFETs taking a layout into consideration.
The mobility data used in this invention were determined using a commercially available semiconductor parameter analyzer. The measurement conditions were a drain voltage: 0.05 V and a substrate voltage: 0 V, in reference to a source voltage. A gate voltage was adjusted for each sample such that a vertical effective electric field Eeff applied to a channel is 10 MV/cm, and was about 1.35 V. When a common polysilicon gate electrode was used, it is approximately obtained from the following equation:
Eeff=(Vgs+Vth)/6Tox
wherein Vgs: gate voltage, Vth: threshold voltage, and Tox: thickness of a gate oxide film.
A delay index is an indicator for evaluating carrier mobility properties of a CMIS and was calculated from the following equation:
A delay index is expressed as a number without a unit calculated by normalizing all mobility determined as described above into a mobility of an n-type MISFET (240 cm2/V·s) in which the side surface of a protruding semiconductor region is a {100} plane. The lower a delay index is, the better carrier mobility properties in a CMIS are. The plane parallel to the substrate in the MISFET may be any of a (100) plane, a (010) plane and a (001) plane. With any of these planes as the plane parallel to the substrate, comparable mobility can be obtained because of symmetry of a silicon crystal when the side surface of the protrusion of the MISFET is perpendicular to the substrate and the side surfaces of the protrusions in the n-type and the p-type MISFETs are rotated by an equal angle.
For example, when a crystal orientation of a plane parallel to a substrate in an MISFET is a (100) plane, a reference state is an arrangement that a crystal orientation of the side surfaces of the protrusions in the n-type and the p-type MISFETs is a (0-11) plane and/or a (011) plane, and the side surface of the protrusion in the MISFET is rotated centering around <100>. When a crystal orientation of a plane parallel to the substrate in the MISFET is a (010) plane, a reference state is an arrangement that a crystal orientation of the side surfaces of the protrusions in the n-type and the p-type MISFETs is a (10-1) plane and/or a (101) plane, and the side surface of the protrusion in the MISFET is rotated centering around <010>. When a crystal orientation of a plane parallel to the substrate in the MISFET is a (001) plane, a reference state is an arrangement that a crystal orientation of the side surfaces of the protrusions in the n-type and the p-type MISFETs is a (−110) plane and/or a (110) plane, and the side surface of the protrusion in the MISFET is rotated centering around <001>. Here, a plane direction of the plane parallel to the substrate in the MISFET is unchanged by the rotation of the side surface of the protrusion. These reference states correspond to a fin-type MISFET in a conventional semiconductor device.
For the side surface of the protrusion in the MISFET, the normal line of the substrate is a four-fold axis. Thus, when a rotation angle of the side surface of the protrusion in the MISFET is 90°, mobility is equal to that in the reference state, and when further increasing a rotation angle from 90°, mobility behaves as in the case where a rotation angle is increased from 0° to 90°. Therefore, a rotation angle of the side surface of the protrusion in the MISFET from 0° to 90° can represent movement at the whole rotation angle (0 to 360°).
FIGS. 2(a) and 2(b) show reference states where a crystal orientation of a plane parallel to the substrate is a (001) plane and the n-type and the p-type MISFETs are positioned in orthogonal or parallel, respectively. FIGS. 2(a) and (b) are the figures when these MISFETs are looked from <00-1>. In Embodiment 1 of this invention, the side surfaces of the protrusions in the n-type MISFET 2001 and the p-type MISFET 2002 are independently fixed or rotated centering around <001> by an angle of 0° to 90° both inclusive, from the reference states of FIGS. 2(a) and (b) to those of FIGS. 3(a) and (b).
There will be described variation in carrier mobility properties when rotating the side surfaces of the protrusions as described above, with reference to
A mobility of an arrangement in FIGS. 2(a) and (b) (conventional CMIS) is indicated by point (A) in
A rotation angle may be equal or different between the side surfaces of the protrusions in the n-type and the p-type MISFETs. Alternatively, only the side surface of the protrusion in either of the n-type or the p-type MISFETs may be rotated, while the side surface of the protrusion in the other may be fixed, provided that it does not include the case that both of the side surfaces of the protrusions in the n-type and the p-type MISFETs are fixed to the reference state or rotated by 90° from the reference state because a mobility is identical to that in a conventional MISFET corresponding to the arrangement in FIGS. 2(a) and (b) due to symmetry in a silicon crystal.
Furthermore, from
In one preferred aspect, both of the side surfaces of the protrusions in the n-type and the p-type MISFETs are rotated by an angle of 45°. FIGS. 4(a) and (b) show a semiconductor device in the reference state in FIGS. 2(a) and (b), from <00-1>. In
From
From
In another preferred embodiment, the side surfaces of the protrusions in the n-type and the p-type MISFETs are rotated by an angle such that mobilities in the n-type and the p-type MISFETs are within a preferable range. Preferably, the side surface of the protrusion in the p-type MISFET is fixed or rotated by an angle of 0° to 10° both inclusive from the reference state and the side surface of the protrusion in the n-type MISFET is rotated by 45°.
FIGS. 5(a) and (b) show a semiconductor device in the reference state shown in FIGS. 2(a) and (b) from <00-1>(the side surface of the protrusion in the p-type MISFET is fixed to the reference state). In
From
The arrangements in FIGS. 5(a) and (b) can be obtained by rotating the side surface of the protrusion once or multiple times from the arrangements in FIGS. 2(a) and (b). For example, only the side surface of the protrusion in the n-type MISFET in the arrangements in FIGS. 2(a) and (b) can be rotated by 45° to obtain the arrangements in FIGS. 5(a) and (b). Here, a mobility in the n-type MISFET moves from point (A) through
Alternatively, after the arrangements in FIGS. 2(a) and (b) are changed into the arrangements in FIGS. 4(a) and (b) by rotating the side surface of the protrusion, the side surface of the protrusion in the p-type MISFET can be further rotated by 45° to provide the arrangements in FIGS. 5(a) and (b). Here, a mobility in the n-type MISFET moves from point (A) to point (B) on
In this embodiment, a crystal orientation of the planes parallel to the substrate in the n-type and the p-type MISFETs is a {100} plane. Preferably, a crystal orientation of the side surface of the protruding semiconductor region in the n-type MISFET is a {100} plane substantially orthogonal to the plane parallel to the substrate. Here, from
Preferably, a crystal orientation of the side surface of the protruding semiconductor region in the p-type MISFET is a {110} plane substantially orthogonal to a plane parallel to the substrate, and a crystal orientation of the protruding semiconductor region in the n-type MISFET is different from the {110} plane. Here, from
More preferably, a crystal orientation of the side surface of the protruding semiconductor region in the n-type MISFET is substantially a {100} plane orthogonal to the plane parallel to the substrate, and a crystal orientation of the side surface of the protruding semiconductor region in the p-type MISFET is substantially a {110} plane orthogonal to the plane parallel to the substrate. Here, from FIGS. 8(a) and (b), mobilities in the n-type and the p-type MISFETs are maximum, so that a delay index in the CMIS is low, resulting in a CMIS having excellent carrier mobility properties.
Since the plane parallel to the substrate is {100}, Embodiment 1 is advantageous when a fin-type transistor and a planar type transistor are on the same substrate firstly because mobilities in a CMIS consisting of a planar type transistor and of an n-type MISFET are most advantageous when they are formed in a {100} plane and secondly because in terms of a design, a MISFET on a {100} plane is interchangeable with a conventional planar MISFET.
In Embodiment 2 of this invention, a reference state is the state where a crystal orientation of planes parallel to the substrate of an n-type and a p-type MISFETs (including a surface with an off angle of 10° or less), a crystal orientation of the side surface of a protrusion in the n-type MISFET and a crystal orientation of the side surface of a protrusion in the p-type MISFET are mutually orthogonal {100} planes. It corresponds to the state obtained by fixing or rotating planes parallel to the substrate of the n-type and the p-type MISFETs and the side surface of the protrusion in the p-type MISFET by an angle of −45° to 45° both inclusive centering around the normal line of the side surface of the protrusion in the n-type MISFET. As used herein, the term “rotating” does not refer to actual rotation in a real space, but refers to changing a crystal orientation of a Fin by rotating the Fin within a crystal coordinate system while fixing a relative crystal orientation arrangement of the n-type and the p-type MISFETs. That is, it means that a protruding semiconductor region is formed such that it has a side surface exhibiting such a current direction.
Having such a crystal orientation, a CMIS can have improved carrier mobility properties. Since the n-type and the p-type MISFETs are disposed such that the side surfaces of the protrusions are mutually orthogonal, an optimal arrangement in which the MISFETs can be easily laid out can be designed.
A plane parallel to the substrate in the MISFET in the reference state may be any of a (100) plane, a (010) plane and a (001) plane. For any of these planes as the plane parallel to the substrate, a crystal orientation of the planes parallel to the substrate of the n-type and the p-type MISFETs (including a surface having an off angle of 10° or less) and a crystal orientation of the side surface of the protrusion are mutually orthogonal {100} planes, which are equivalent because of symmetry of a crystal.
For example, <001> is a center of rotation in the reference state where a crystal orientation of the plane parallel to the substrate in the MISFET is a (100) plane, a crystal orientation of the side surface of the protrusion in the n-type MISFET is a (001) plane and a crystal orientation of the side surface of the protrusion in the p-type MISFET is a (010) plane. Furthermore, <100> is a center of rotation in the reference state where a crystal orientation of the plane parallel to the substrate in the MISFET is a (010) plane, a crystal orientation of the side surface of the protrusion in the n-type MISFET is a (100) plane and a crystal orientation of the side surface of the protrusion in the p-type MISFET is a (001) plane. Furthermore, <010> is a center of rotation in the reference state where a crystal orientation of the plane parallel to the substrate in the MISFET is a (001) plane, a crystal orientation of the side surface of the protrusion in the n-type MISFET is a (010) plane and a crystal orientation of the side surface of the protrusion in the p-type MISFET is a (100) plane.
The normal line of the side surface of the protrusion in the n-type MISFET is a four-fold axis for the side surface of the protrusion in the p-type MISFET. Thus, when a rotation angle of the side surface of the protrusion in the p-type MISFET is 45°, a mobility in the p-type MISFET is equal to that for −45°, and further increasing a rotation angle from 45° results in mobility behavior as is in increasing an angle from −45°. Therefore, in terms of a rotation angle of the side surface of the protrusion in the p-type MISFET, an angle of −45° to 45° both inclusive can represent a mobility in the whole rotation angle (−180 to 180°).
The rotation is conducted centering around the normal line of the side surface of the protrusion in the n-type MISFET. Therefore, as the rotation proceed, a crystal orientation of the side surface of the protrusion in the p-type MISFET and the plane parallel to the substrate in the MISFET is changed while a plane direction (direction of the normal line of a surface or plane) of the side surface of the protrusion in the n-type MISFET is unchanged.
Preferably, the side surface of the protrusion is fixed to the reference state.
In contrast, when the side surface of the protrusion is rotated by an angle within the range of −45° or more and less than 0° centering around the normal line of the side surface of the protrusion in the n-type MISFET, a plane direction of the side surface of the protrusion in the n-type MISFET is unchanged, so that a mobility does not move from point (B) in
Point (G) represents a mobility when the side surface of the protrusion is rotated by −45°, and point (H) represents a mobility in the p-type MISFET in the reference state. When rotating the side surface of the protrusion by an angle in the range of more than 0 and 45° or less, a carrier mobility in the p-type MISFET moves from point (H) in
Preferably, the side surfaces of the protrusions in the n-type and the p-type MISFETs are rotated by 45°.
Preferably, a crystal orientation of the side surface of the protruding semiconductor region in the n-type MISFET is substantially a {100} plane, and the side surfaces of the protruding semiconductor regions in the n-type and the p-type MISFETs are orthogonal. Here, both of crystal orientations of the plane parallel to the substrate in the MISFET and the side surface of the protrusion in the p-type MISFET can be a {100} plane or a {110} plane. Furthermore, from
More preferably, crystal orientations of the protruding semiconductor regions in the n-type MISFET are substantially a {110} plane for the plane parallel to the substrate and substantially a {100} plane orthogonal to the {110} plane for its side surface, and crystal orientations of the protruding semiconductor region in the p-type MISFET are substantially a {110} plane for the plane parallel to the substrate and substantially a {110} plane orthogonal to the {110} plane for its side surface. Here, from FIGS. 8(a) and (c), mobilities in the n-type and the p-type MISFETs are maximum for this embodiment, so that a delay index in a CMIS can be reduced, resulting in a CMIS having excellent carrier mobility properties.
In Embodiment 3 of this invention, a reference state is a state where a crystal orientation of planes parallel to substrate in an n-type and a p-type MISFETs (including a surface with an off angle of 10° or less) is a {100} plane, a crystal orientation of the side surfaces of protrusions in an n-type and a p-type field effect transistors is a {110} plane, and these three planes are mutually orthogonal. It corresponds to the state after rotating the planes parallel to the substrate in the n-type and the p-type MISFETs and the side surface of the protrusion in the n-type MISFET by an angle of 90° or less centering around the normal line of the side surface of the protrusion in the p-type MISFET.
As used herein, the term “rotating” does not refer to actual rotation in a real space, but refers to changing a crystal orientation of a Fin by rotating the Fin within a crystal coordinate system while fixing a relative crystal orientation arrangement of the n-type and the p-type MISFETs. That is, it means that a protruding semiconductor region is formed such that it has a side surface exhibiting such a current direction. By this rotation, the plane parallel to the substrate in the MISFET of this embodiment and the side surface of the protrusion in the n-type MISFET have a crystal orientation different from that in the reference state. Having such a crystal orientation, a CMIS can have improved carrier mobility properties. Furthermore, the n-type MISFET and the p-type MISFET are positioned such that their side surfaces of the protrusions are mutually orthogonal, so that an optimal arrangement in which layout of MISFETs are facilitated can be designed.
The plane parallel to the substrate in the MISFET in the reference state may be any of a (100) plane, a (010) plane and a (001) plane. With any of these planes as the plane parallel to the substrate, a crystal orientation of the side surfaces of the protrusions in the n-type and the p-type MISFETs is a {110} plane, these planes are mutually orthogonal, and rotation of these MISFETs by an identical angle gives an identical mobility because of symmetry of a silicon crystal.
For example, a rotation center is <011> in the reference state where a crystal orientation of the plane parallel to the substrate in the MISFET is a (100) plane, a crystal orientation of the side surface of the protrusion in the n-type MISFET is a (0-11) plane and a crystal orientation of the side surface of the protrusion in the p-type MISFET is a (011) plane. Furthermore, a rotation center is <101> in the reference state where a crystal orientation of the plane parallel to the substrate in the MISFET is a (010) plane, a crystal orientation of the side surface of the protrusion in the n-type MISFET is a (10-1) plane and a crystal orientation of the side surface of the protrusion in the p-type MISFET is a (101) plane. Furthermore, a rotation center is <110> in the reference state where a crystal orientation of the plane parallel to the substrate in the MISFET is a (001) plane, a crystal orientation of the side surface of the protrusion in the n-type MISFET is a (−110) plane and a crystal orientation of the side surface of the protrusion in the p-type MISFET is a (110) plane.
In the case of rotation around the normal line of the side surface of the protrusion in the p-type MISFET, as the rotation proceeds, crystal orientations of the side surface of the protrusion in the n-type MISFET and of the plane parallel to the substrate in the MISFET are changed. For the p-type MISFET, a plane direction of the side surface of the protrusion is unchanged while a crystal orientation of the plane parallel to the substrate is changed.
There will be described variation in carrier mobility properties when rotating the side surface of the protrusion in the n-type MISFET around the normal line of the side surface of the protrusion in the p-type MISFET from the reference state.
In the reference state, a mobility in the n-type MISFET is represented by point (A) in
When rotating the side surface of the protrusion in the n-type MISFET by an angle of 90° or less centering around the normal line of the side surface of the protrusion in the p-type MISFET, a plane direction of the side surface of the protrusion in the p-type MISFET is unchanged while a crystal orientation of the plane parallel to the substrate is changed. Since a {110} plane is two-fold symmetric, a mobility varies depending on an in-plane current direction even when the plane direction is identical. Thus, a mobility in the p-type MISFET moves from point (D) to point (G) along the dotted line in
Preferably, the side surface of the protrusion in the n-type MISFET is rotated by 90°.
Preferably, a crystal orientation of the side surface of the protruding semiconductor region in the p-type MISFET is substantially a {110} plane, and a crystal orientation of the side surface of the protruding semiconductor region in the n-type MISFET is substantially orthogonal to the {110} plane and a crystal orientation of the side surface is substantially different from the {110} plane. Here, a crystal orientation of the plane parallel to the substrate in the MISFET can be a {110} plane and a crystal orientation of the side surface of the protrusion in the p-type MISFET can be a {100} plane. Furthermore, from
The following procedure can be conducted to obtain the comparable effects to Embodiment 1 where keeping parallel relationship between the side surfaces of protrusions in an n-type and a p-type MISFETs, the side surfaces of the protrusions in these MISFETs are rotated by an identical angle of 45°. Specifically, a reference state is the state where planes parallel to the substrate in the n-type and the p-type MISFETs are a {100} plane (including a surface with an off angle of 10° or less), crystal orientations of the side surfaces of the protrusions in the n-type and the p-type MISFETs are identical (the side surfaces of the protrusions are mutually parallel) and a crystal orientation of the side surface of the protrusion in this MISFET is a {100} plane perpendicular to the substrate. Embodiment 4 corresponds to the state after fixing or rotating planes parallel to the substrate in the n-type and the p-type MISFETs centering around the normal line of the side surfaces of the protrusions in the n-type and the p-type MISFETs by an angle of 0 to 90° both inclusive from the reference state.
As used herein, the phrase “rotating a plane parallel to a substrate” does not refer to actual rotation in a real space, but refers to changing a crystal orientation in a Fin by rotating the Fin within a crystal coordinate system while fixing the planar orientations of the side surfaces of the protrusions in the n-type and the p-type MISFETs.
In this embodiment, both of the surfaces which are to be channels in the n-type and the p-type MISFETs are fixed to a {100} plane and a current flow direction is changed only within the {100} plane. A mobility within the {100} plane is independent of a current flow direction because of four-fold symmetry of the crystal. This embodiment can provide comparable effects to Embodiment 1 where keeping parallel relationship between the side surfaces of protrusions in an n-type and a p-type MISFETs, the side surfaces of the protrusions in these MISFETs are rotated by an identical angle of 45°.
Process for Manufacturing a Semiconductor Device
A semiconductor device according to this invention can be manufactured by a process for manufacturing a conventional semiconductor device, except that a substrate having a different crystal orientation is used and a resist mask is formed in an arrangement after rotation by a given angle during photolithography.
Next, a photoresist is applied over the whole surface of the monocrystal silicon film 3003, and photolithography is conducted to form a resist mask 3005 (
Subsequently, a thin SiO2 film 3007 is formed on the surface of the monocrystal silicon protrusion 3006 by thermal oxidation. Then, on the SiO2 film 3007 is, by CVD, formed a polysilicon film, which is then made conductive by impurity diffusion and selectively etched into a given pattern to form a gate electrode 3008. Next, the monocrystal silicon protrusion 3006 is doped with an impurity using the gate electrode 3008 as a mask, to form a source and drain regions (
Next, a photoresist is applied over the whole surface of the silicon nitride film 3009, and using photolithography, a resist mask 3005 is formed, leaving the photoresist only in the region where MOSFETs are to be formed (
Subsequently, a SiO2 film 3010 is formed by low-pressure CVD to a thickness such that the protrusion consisting of the protrusion 3006, the SiO2 oxide film 3004 and the silicon nitride film 3009 is completely buried (
Then, after, if necessary, removing the insulating films 3004 and 3009 over the protrusion, a thin SiO2 oxide film 3007 is formed on the protrusion surface by thermal oxidation. Then, on the SiO2 oxide film 3007 is, by CVD, formed a polysilicon film, which is then made conductive by impurity diffusion and selectively etched into a given pattern to form a gate electrode 3008. Next, the monocrystal silicon protrusion 3006 is doped with a dopant using the gate electrode 3008 as a mask, to form a source and drain regions (
In
Then, in the manufacturing process in
Number | Date | Country | Kind |
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2003-304753 | Aug 2003 | JP | national |
2004-235346 | Aug 2004 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP04/12385 | 8/27/2004 | WO | 9/26/2006 |