The present disclosure generally relates to semiconductor device assemblies and more particularly relates to a semiconductor device with an inductive coating.
Microelectronic devices generally have a die (e.g., a chip) that includes integrated circuitry with a high density of very small components. Typically, dies include an array of bond pads electrically coupled to the integrated circuitry. The bond pads are external electrical contacts through which the supply voltage, signals, etc., are transmitted to and from the integrated circuitry. After dies are formed, they are “packaged” to couple the bond pads to a larger array of electrical terminals that can be more easily coupled to the various power supply lines, signal lines, and ground lines. Conventional processes for packaging dies include electrically coupling the bond pads on the dies to an array of leads, ball pads, or other types of electrical terminals and encapsulating the dies to protect them from environmental factors (e.g., moisture, particulates, static electricity, and physical impact).
A semiconductor device assembly is fabricated through various steps of material deposition and removal. The semiconductor device assembly can include a semiconductor substrate on which circuitry (e.g., traces, lines, vias, diodes, transistors, and other electrical components) is disposed to implement a functional semiconductor die. Various steps of the assembly process can result in friction at the semiconductor substrate, which can result in charge accumulation. Similarly, the various pastes and other materials to which the semiconductor substrate is exposed during the assembly process can transfer charge to the semiconductor substrate. This charge can continue to build up until the charge surpasses the storage capacity of the semiconductor substrate, at which point an electrostatic discharge (ESD) event can occur where the charge is released from the semiconductor substrate. The release of the charge from the semiconductor substrate can cause a sudden large peak current to flow through the circuitry. This sudden peak current, or a resulting increase in temperature, can damage the circuitry, thereby reducing the yield or the durability of the semiconductor device assembly.
Various techniques are used to reduce the accumulation of charge in a semiconductor device assembly. For example, ionizer fans and other tools can be used to discharge the semiconductor substrate. The operation time required to sufficiently discharge the semiconductor substrate using these tools can be overly burdensome on the assembly process, reducing efficiency and increasing cost. In other cases, improved indirect materials (IDMs), such as back grinding tapes, die attach films (DAFs), and dicing tapes that reduce the accumulation of charge on the semiconductor substrate can be used during the assembly process. These improved IDMs can come at an increased cost and their effectiveness can depend on the external vendors that provide these products, thereby increasing cost and adding unpredictability to the assembly process.
To address these drawbacks and others, embodiments of the present technology relate to a semiconductor device assembly with an inductive coating, which can be applied directly to the backside of the semiconductor substrate to reduce the accumulation of charge thereat by enabling the charge to dissipate or reducing electron transfer to the semiconductor substrate. The inductive coating can be applied as part of the thinning cycle of the assembly process. Thus, the inductive coating can be applied with minimal added cost or assembly time. The inductive coating can be applied before performing some of the assembly operations, such as die attach operations and dicing operations, thereby reducing the risk of charge accumulation during these processes. In doing so, cost-sensitive IDMs without ESD risk mitigation features can be used for assembly. The inductive coating can be applied with a thickness less than 100 nanometers, which can reduce the impact of the coating on substrate roughness to limit DAF adhesion and wettability concerns. In this way, the inductive coating can be added with minimal effect on device thickness and yield.
A layer of inductive material 114 can be disposed at the second side of the semiconductor substrate 102. The inductive material 114 can reduce the accumulation of charge on the second side of the semiconductor substrate 102 to limit the risk of ESD events. For example, the inductive material 114 can have inductive properties that enable charge to be dissipated slowly from the semiconductor substrate 102. The slow dissipation of charge from the semiconductor substrate 102 can reduce the accumulation of charge on the semiconductor substrate 102, which can limit the occurrence of ESD events where charge is quickly dissipated through a high peak current. In aspects, the inductive material 114 can oppose the movement of electrons to the semiconductor substrate 102. The inductive material 114 can increase the resistance to an accumulation of charge at the semiconductor substrate 102 resulting from the semiconductor substrate 102 experiencing friction or contacting assembly materials during the assembly process.
The layer of inductive material 114 can include any material having inductive properties. For example, the inductive material 114 can include an inductive polymer, such as Polyaniline, Polypyrrole, or Polyamidoamin. The inductive material 114 can include an insulating material with additives of conductive material. For example, the insulating material can include a polymer, and the conductive material can include nanoparticles of conductive material (e.g., gold, silver, copper, aluminum, tin), nanoparticles or carbon nanotubes.
As a specific example, the layer of inductive material 114 includes Polyaniline. The Polyaniline is disposed between the semiconductor substrate 102 and the DAF 108. The DAF 108 can be used to attach the semiconductor substrate 102 to a substrate 106. The substrate 106 can include contact pads 110 coupling with circuitry 104 at the semiconductor substrate 102 through wires 112.
As illustrated, the layer of inductive material 114 is disposed at least partially between the semiconductor substrate 102 and the DAF 108. In some embodiments, the layer of inductive material 114 can extend across the entire surface of the second side of the semiconductor substrate 102. The DAF 108 can be at least partially disposed over the layer of inductive material 114. In some cases, the layer of inductive material 114 can be a thin coating, e.g., having a thickness less than 100 nanometers, less than 50 nanometers, between 5 and 50 nanometers, and so on. Given that the layer of inductive material 114 can be relatively thin (e.g., less than 100 nanometers, less than 50 nanometers, less than 25 nanometers), the layer of inductive material 114 can have a minimal impact on the surface roughness of the semiconductor substrate 102. Surface roughness can impact the adhesion of the DAF 108 to the semiconductor substrate 102 or the wettability of the DAF 108 during die attach. Accordingly, the layer of inductive material 114 can be applied with limited effect to DAF adhesion or wettability. Moreover, given the thinness of the layer of inductive material 114, the inductive material 114 can have minimal effect on the overall thickness of the semiconductor device assembly 100A and can thus be implemented even in size-constrained devices.
Although illustrated in a single-die, wire-bonded configuration, the inductive coating can be implemented in semiconductor devices with one or more semiconductor dies arranged in different configurations. For example, the semiconductor devices can include a stack of semiconductor dies attached through DAF and wire-bonded to the substrate. One or more of the semiconductor dies can include a layer of inductive material. In some embodiments, the semiconductor device can include a single flip-chip die with a layer of inductive material or multiple stacked dies with one or more of the stacked dies having a layer of inductive material. In aspects, the semiconductor device can include one or more additional dies attached through a DAF to a flip-chip die, where one or more of the dies can include a layer of inductive material. It is appreciated that these are just some of the possible embodiments and that a layer of inductive material can be implemented within any number of semiconductor devices to reduce the risk of ESD events.
In yet another aspect, the semiconductor device assembly 100B can be arranged in a flip-chip configuration, as illustrated in
Beginning with
Continuing to
The layer of inductive material 302 can be deposited through any appropriate method. For example, the layer of inductive material 302 can be deposited through spin coating, spray coating, chemical wash, dispensing, chemical vapor deposition (CVD), physical vapor deposition (PVD), or any other technique. As a specific example, the layer of inductive material 302 can include Polyaniline and can be deposited on the semiconductor substrate 202 using CVD. In some cases, the layer of inductive material 302 is deposited through a chemical-level process to reduce the impact of the layer of inductive material 302 on future processing steps. The layer of inductive material 302 can be deposited in a thin layer. For example, the layer of inductive material 302 can have a thickness less than 100 nanometers, less than 50 nanometers, or between 5 and 50 nanometers to limit the impact of the inductive material 302 on surface roughness. In doing so, DAF adhesion and DAF wettability concerns can be limited. Moreover, overall semiconductor device assembly thickness can be minimized. After thinning, the back grinding tape 206 can be removed. A DAF and dicing tape can then be disposed at the semiconductor substrate 202, and the semiconductor substrate 202 can be diced, as illustrated in
Continuing at
The semiconductor die 502 can include contact pads (not shown) at the front side that connect to a metallization layer (e.g., through traces, lines, vias, or other connection structures). The substrate 504 can similarly include contact pads 506 at an upper surface. Interconnects (e.g., wires 508) can be formed between the contact pads on the semiconductor die 502 and the contact pads 506 on the substrate 504 to electrically couple the semiconductor die 502 and the substrate 504. The substrate 504 can include various circuitry (e.g., traces, lines, vias, or other connection structures) between the contact pads 506 at the upper surface and contact pads at a lower side of the substrate 504 at which connective structures 510 (e.g., solder balls) are disposed. In this way, external connectivity (e.g., power, ground, and I/O signaling) can be provided through the connective structures 510. The semiconductor device assembly 500 can further include an encapsulant material 512 (e.g., mold resin compound) that at least partially encapsulates the semiconductor die 502 and the substrate 504 to prevent electrical contact therewith or provide mechanical strength to the semiconductor device assembly 500.
In accordance with one aspect of the present disclosure, the semiconductor devices illustrated in the assemblies of
In one embodiment, the semiconductor device assemblies of
Any one of the semiconductor devices and semiconductor device assemblies described above with reference to
Specific details of several embodiments of semiconductor devices, and associated systems and methods, are described above. Depending upon the context in which it is used, the term “substrate” can refer to a wafer-level substrate or to a singulated, die-level substrate. Furthermore, unless the context indicates otherwise, structures disclosed herein can be formed using conventional semiconductor-manufacturing techniques. Materials can be deposited, for example, using CVD, PVD, atomic layer deposition, plating, electroless plating, spin coating, and/or other suitable techniques. Similarly, materials can be removed, for example, using plasma etching, wet etching, CMP, or other suitable techniques.
The technology disclosed herein relates to semiconductor devices, systems with semiconductor devices, and related methods for manufacturing semiconductor devices. The term “semiconductor device” generally refers to a solid-state device that includes one or more semiconductor materials. Examples of semiconductor devices include logic devices, memory devices, and diodes, among others. Furthermore, the term “semiconductor device” can refer to a finished device or to an assembly or other structure at various stages of processing before becoming a finished device. Depending upon the context in which it is used, the term “substrate” can refer to a structure that supports electronic components (e.g., a die), such as a PCB or wafer-level substrate, a die-level substrate, or another die for die-stacking or three-dimensional integration (3DI) applications.
The devices discussed herein, including a memory device, can be formed on a semiconductor substrate or die, such as silicon, germanium, silicon-germanium alloy, gallium arsenide, gallium nitride, etc. In some cases, the substrate is a semiconductor wafer. In other cases, the substrate can be a silicon-on-insulator (SOI) substrate, such as silicon-on-glass (SOG) or silicon-on-sapphire (SOP), or epitaxial layers of semiconductor materials on another substrate. The conductivity of the substrate, or subregions of the substrate, can be controlled through doping using various chemical species including, but not limited to, phosphorous, boron, or arsenic. Doping can be performed during the initial formation or growth of the substrate, by ion-implantation, or by any other doping means.
The functions described herein can be implemented in hardware, software executed by a processor, firmware, or any combination thereof. Other examples and implementations are within the scope of the disclosure and appended claims. Features implementing functions can also be physically located at various positions, including being distributed such that portions of functions are implemented at different physical locations.
As used herein, including in the claims, “or” as used in a list of items (for example, a list of items prefaced by a phrase such as “at least one of” or “one or more of”) indicates an inclusive list such that, for example, a list of at least one of A, B, or C means A or B or C or AB or AC or BC or ABC (i.e., A and B and C). Also, as used herein, the phrase “based on” shall not be construed as a reference to a closed set of conditions. For example, an exemplary step that is described as “based on condition A” may be based on both a condition A and a condition B without departing from the scope of the present disclosure. In other words, as used herein, the phrase “based on” shall be construed in the same manner as the phrase “based at least in part on.”
As used herein, the terms “vertical,” “lateral,” “upper,” “lower,” “above,” and “below” can refer to relative directions or positions of features in the semiconductor devices in view of the orientation shown in the figures. For example, “upper” or “uppermost” can refer to a feature positioned closer to the top of a page than another feature. These terms, however, should be construed broadly to include semiconductor devices having other orientations, such as inverted or inclined orientations where top/bottom, over/under, above/below, up/down, and left/right can be interchanged depending on the orientation.
From the foregoing, it will be appreciated that specific embodiments of the invention have been described herein for purposes of illustration, but that various modifications can be made without deviating from the scope of the invention. Rather, in the foregoing description, numerous specific details are discussed to provide a thorough and enabling description for embodiments of the present technology. One skilled in the relevant art, however, will recognize that the disclosure can be practiced without one or more of the specific details. In other instances, well-known structures or operations often associated with memory systems and devices are not shown, or are not described in detail, to avoid obscuring other aspects of the technology. In general, it should be understood that various other devices, systems, and methods in addition to those specific embodiments disclosed herein may be within the scope of the present technology.
The present application claims priority to U.S. Provisional Patent Application No. 63/532,178, filed Aug. 11, 2023, the disclosure of which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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63532178 | Aug 2023 | US |