This application is based upon and claims the benefit of priority from prior Japanese Patent Application No. 2004-358831, filed Dec. 10, 2004, the entire contents of which are incorporated herein by reference.
1. Field of the Invention
The present invention relates to a semiconductor integrated circuit device where MOSFETs are integrated, and particularly to a semiconductor integrated circuit device to which a low power consumption and a high performance are required.
2. Description of the Related Art
In the use of a silicon-based semiconductor device in fields where a low power consumption and a high performance are required, a silicon on insulator (SOI) structure is employed. As an example of an insulation gate type field-effect transistor (hereinafter referred to as MOSFET) using the SOI structure, there is one that is formed on a Si layer on an oxide film embedded in a Si substrate. Such a MOSFET of the SOI structure realizes a reduction in the junction capacitance between a source region or a drain region and a substrate, and a reduction in the leak current flowing from the source region and the drain region to the substrate.
However, problems with the MOSFET having the SOI structure includes its self heating effect owing to the low heat transmission rate of the embedded oxide film, and its substrate floating effect owing to the insulation of the Si substrate due to the presence of the embedded oxide film. On the other hand, in recent years, it has been necessary to improve the carrier mobility of the MOSFET in order to realize a high driving capacity.
U.S. Pat. No. 5,747,847 discloses a semiconductor integrated circuit device where an embedded oxide film is not formed over the whole face of a P-type silicon layer but has an opening in a region which is placed below a gate electrode, the opening is filled in to form a penetration P layer, accordingly, a SOI layer is electrically connected to the P type silicon layer through the penetration P layer.
According to a first aspect of the present invention, there is provided a MOS type semiconductor integrated circuit device comprising: an element isolation region which is formed in the surface region of a semiconductor substrate, and isolates the substrate into a plurality of element regions; a pair of trenches which is formed apart in each of the plurality of element regions, and each has a bottom surface and side surfaces; an insulation film having at least a first portion positioned on each bottom surface in the pair of trenches; a source region and a drain region formed on the insulation film, and formed on the inside of the pair of trenches; a channel region which is formed between the source region and the drain region, and is interconnected to the semiconductor substrate; and a gate electrode formed on each channel region.
According to a second aspect of the present invention, there is provided a method of manufacturing a MOS type semiconductor integrated circuit device, comprising: forming an element isolation region in a surface region of a silicon semiconductor substrate, and isolating the substrate into a plurality of element regions; forming a gate electrode on each of the plurality of element regions; etching and removing the substrate by using each gate electrode as a mask, and forming a pair of trenches in the substrate of the plurality of element regions; forming a silicon nitride film composed of a first portion which is positioned on the bottom surface of each of the pair of trenches, and a second portion which is positioned on the side surfaces of the trench and whose upper surface is lower than the upper surface of the substrate before etching for each trench; performing an epitaxial growth of silicon with the silicon substrate under the gate electrode as a seed, and forming a single crystal silicon layer on the silicon nitride film; flattening the upper surface of each single crystal silicon layer; and introducing impurities into each single crystal silicon layer and forming a source region and a drain region.
Embodiments of the present invention will be illustrated in more details with reference to the accompanying drawings hereinafter. Meanwhile, in all the drawings for explaining the embodiments, the same functional components are denoted by the same reference numerals.
In the nMOS element region 43 and pMOS element region 44, a pair of trenches, which are apart from each other and each have a bottom surface and side surfaces, are formed in the p-well 41 and the n-well 42. Further, an insulation film (embedded insulation film) 17 is formed in the pair of trenches. The insulation film (embedded insulation film) 17 is composed of a first portion positioned on the bottom surface of each trench, and a second portion positioned at the side surfaces of each trench and integrated with the first portion. In each pair of trenches, a source/drain region 27 is formed so as to embed the inside of each trench. A channel region 28 between the source/drain regions 27 is interconnected to the p-well 41 or the n-well 42. Namely, the channel region 28 is not insulated from the p-well 41 or n-well 42 and the substrate 40.
In
In the CMOS type semiconductor integrated circuit device having the structure as shown in
As described above, since each channel region 28 is not insulated from the Si semiconductor substrate 40, it is possible to avoid the self heating effect and the substrate floating effect. The bottom surface of the source/drain region 27 contacts the embedded insulation film 17. For this reason, it is possible to reduce the junction capacitance and the leak current of the source/drain region 27. Furthermore, since the low cost Si semiconductor substrate 40 is used as a bulk substrate, it is possible to manufacture the integrated circuit device at low costs.
Moreover, the embedded insulation film 17 is formed, and therefore, it is possible to cause stress to work onto the channel region 28 of each MOSFET, and to control the carrier mobility in the channel region 28. In the case where the semiconductor substrate 40 is a Si semiconductor substrate, a silicon nitride film (Si3N4 film) formed by, for example, a thermal CVD (Chemical Vapor Deposition) method is used as the embedded insulation film 17 of the nMOS element region 43, thereby making it possible to cause tensile stress to work onto the channel region of the nMOSFET. Meanwhile, it is desirable that the embedded insulation film 17 of the PMOS element region 44 is one that is processed so as to weaken the tensile stress to the channel region of the pMOSFET, or one that has a film quality for causing compression stress to work onto the channel region of the pMOSFET. In order to make the compression stress work onto the channel region of the pMOSFET, a silicon nitride film (Si3N4 film) formed by, for example, a plasma CVD method may be used as the embedded insulation film 17 of the pMOS element region 44.
(First Manufacturing Method)
Next, an example of a method of manufacturing the CMOS type semiconductor integrated circuit device in
First, as shown in
Next, as shown in
Next, as shown in
Next, epitaxial growth of Si is performed as shown in
Thereafter, as shown in
Thereafter, a MOSFET having, for example, a lightly doped drain (LDD) structure is completed by a process similar to the conventional process. First, as shown in
Next, the process proceeds to a step of forming the source/drain region. First, the PMOS element region is masked with a resist, and arsenic (As) ions or phosphor (P) ions are injected to the nMOS element region with, for example, an acceleration voltage 0.5 to 2 keV, and a dose amount 8e14 to 2e15, and as shown in
Next, the nMOS element region is masked with a resist, and BF2 ions or boron (B) ions are injected to the pMOS element region with, for example, an acceleration voltage 1 to 2 keV, and a dose amount 1e15 to 2e15, whereby a shallow extension region 21 of a low impurity concentration is formed. Thereafter, the RTA process is performed, and the injected ions are activated.
Meanwhile, in order to make the depth of the extension region 21 a predetermined depth or more at the moment of forming the source/drain region, the epitaxial growth may be performed before the stage of the ion injection to the source/drain region, thereby a structure where the substrate surface of the source/drain region is raised, i.e., a raised source/drain region may be realized.
Next, a side wall insulation film of, for example, a three-layer structure to be used for forming a deep source/drain region 27 of a high impurity concentration is formed. First, as shown in
(Second Manufacturing Method)
In this manufacturing method, the steps shown in
First, as shown in
Next, as shown in
Next, as shown in
Next, as shown in
Then, as shown in
Next, as shown in
In a state before gate processing, pre-doping of P ion is performed to the polysilicon film 13 of the nMOS element region with, for example, an acceleration voltage 5 keV, and a dose amount 3e15 to 5e15. Pre-doping is not performed to the polysilicon film 13 of the PMOS element region.
Thereafter, in the same manners as in the process mentioned previously with reference to
Next, the Si3N4 film and the polysilicon film 13 are etched by the RIE method, so that the gate electrode 13a is formed. Thereafter, two layers of amorphous silicon films including the ARC film and the amorphous silicon film 15 on the gate electrode 13a are etched, and further, the Si3N4 film is removed with hot phosphoric acid. Next, as a post oxide process of the surface of the gate electrode 13a, an oxide film of 2 nm is formed by the RTO.
Thereafter, in the same manners as in the steps on and after
In the CMOS type semiconductor integrated circuit devices manufactured by the above two manufacturing methods, the lower region of the channel region 28, that is the bottom surface of the source/drain region of each MOSFET and the side surfaces of the source/drain region, contacts the embedded insulation film 17. Consequently, it is possible to reduce the junction capacitance and the leak current of the source/drain region. Especially, in the case of the MOSFET of the LDD structure, it is possible to restrict the leak current from the deep source/drain region to the lower region of the channel region 28 by the embedded insulation film 17 existing at the side surfaces of the source/drain region and the lower region of the channel region 28. Further, the channel region 28 is interconnected to the Si semiconductor substrate 40. Namely, the Si semiconductor substrate 40 is not insulated, so that it is possible to avoid the self heating effect and the substrate floating effect. Furthermore, the low cost Si semiconductor substrate 40 is used as a bulk substrate, without using the generally highly cost SOI substrate, and therefore, it is possible to manufacture the integrated circuit device at low costs.
Moreover, in the nMOS element region on the Si semiconductor substrate 40, stress that causes tensile stress to work onto the channel region 28 of the nMOSFET by the embedded insulation film 17 formed at the bottom surface of the source/drain region and the side surfaces of the source/drain region and under the lower region of the channel region 28. Therefore, it is possible to control the carrier mobility. In this case, the above stress can be controlled by adjusting the film thickness of the embedded insulation film 17. Namely, the thicker the film thickness is made, the stronger the stress can be made. Further, by adjusting the distance in which the upper surface of the embedded insulation film 17 retreats from the surface of the Si semiconductor substrate, it is possible to adjust the stress that works on the channel region 28 of the nMOS element region and the channel region 28 of the pMOS element region.
The first embodiment mentioned above has explained the case where the embedded insulation film 17 formed by the thermal CVD is used. Namely, the embedded insulation film 17 formed by the thermal CVD has tensile stress as described above. In the pMOSFET where the carrier mobility decreases because the tensile stress works on the channel region 28, predetermined ion seeds, for example, Ge ions are injected into the embedded insulation film 17, and thereby the tensile stress is eased.
On the other hand, it is known that the Si3N4 film formed by the plasma CVD has compression stress. Therefore, in the case where an embedded insulation film made of Si3N4 is formed by the plasma CVD in the place of the thermal CVD, the PMOSFET region is masked, and predetermined ion seeds, for example, Ge ions are injected into the embedded insulation film of the nMOSFET. Thereby, the compression stress can be eased, and the decrease of the carrier mobility of the nMOSFET can be restricted.
Namely, an embedded insulation film made of Si3N4 is formed on the bottom surface and the side surfaces of the source/drain region of the nMOSFET by the plasma CVD, and an embedded insulation film made of Si3N4 is formed on the bottom surface and the side surfaces of the source/drain region of the pMOSFET by the plasma CVD. Consequently, it is possible to cause tensile stress to work on the channel region 28 of the nMOSFET, and compression stress on the channel region 28 of the pMOSFET.
Further, when tensile stress is made to work on the channel region of the PMOSFET as mentioned above, the carrier mobility decreases, causing adverse effects on device characteristics, such as a decline in ON-current in some cases. Therefore, in the pMOS element region, it is desirable to use as the embedded insulation film formed on the bottom surface and the side surfaces of the source/drain region, (1) a film having a film quality enough to allow the stress to make compression stress on the channel region of the pMOSFET, or, (2) a film whose linear expansion coefficient is lower than that of Si, and whose tensile stress to work on the channel region of the pMOSFET is weakened. As one example thereof, there is the technology for injecting Ge ions into the embedded insulation film 17 of the pMOSFET region 44, as mentioned above with reference to
Meanwhile, in a structure using a distortion Si technology known as one example of means for improving the carrier mobility, a SiGe layer and a Si layer are sequentially formed on a Si semiconductor substrate having a large grating constant, tensile distortion is added to a Si layer to thereby modulate a Si band structure, so that the improvement of carrier mobility is realized. However, in the same manner as the SOI structure mentioned previously, the structure using the distortion Si technology also leads to the self heating effect owing to a SiGe layer of a low heat conductivity rate, high costs owing to the thick film thickness growth of a thick inclined type SiGe buffer layer, and problems on crystal quality such as increased penetration transition owing to a high Ge concentration and the like.
Also in the structure of the second embodiment mentioned above, the embedded insulation film is formed on the bottom surface of the source/drain region of the MOSFET, and the channel region of the MOSFET is interconnected to the semiconductor substrate. In this manner, the channel region is not insulated from the semiconductor substrate, and it is possible to avoid the self heating effect and the substrate floating effect. Furthermore, the bottom surface of the source/drain region contacts the embedded insulation film. Therefore, it is possible to reduce the junction capacitance and the leak current of the source/drain region. Moreover, the low cost Si substrate is used as a bulk substrate, and so, it is possible to manufacture the integrated circuit device at low costs.
Additional advantages and modifications will readily occur to those skilled in the art. Therefore, the invention in its broader aspects is not limited to the specific details and representative embodiments shown and described herein. Accordingly, various modifications may be made without departing from the spirit or scope of the general inventive concept as defined by the appended claims and their equivalents.
Number | Date | Country | Kind |
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2004-358831 | Dec 2004 | JP | national |