The present application generally relates to semiconductor devices and more particularly, to a semiconductor package with embedded semiconductor packages.
The semiconductor industry is constantly faced with complex integration challenges as consumers want their electronics to be smaller, faster and higher performance with more and more functionalities packed into a single device. In order to meet the needs of the consumers, more and more electronic components are integrated together at a higher density. Yet, the structure of a semiconductor package is rather complicated, and its manufacturing process may have limited efficiency.
Therefore, a need exists for a method for forming a semiconductor package with improved manufacturing efficiency.
An objective of the present application is to provide a semiconductor package with improved manufacturing efficiency.
According to an aspect of the present application, a semiconductor package is provided. The semiconductor package includes: a package substrate having a front side and a back side; a first plurality of semiconductor dice disposed on the front side of the package substrate and electrically coupled to the package substrate; an embedded sub-package disposed on the back side of the package substrate, the embedded sub-package including: a sub-package substrate having a front side and a back side, wherein the front side of the sub-package substrate is attached to the back side of the package substrate and electrically coupled to the package substrate; an interconnection layer attached to the back side of the sub-package substrate and electrically coupled to the sub-package substrate; wherein the interconnection layer includes a second plurality of vertical interconnection portions and at least one horizontal interconnection portion; and a second plurality of semiconductor dice disposed on the back side of the sub-package substrate through the interconnection layer, wherein each of the second plurality of semiconductor dice is electrically coupled to the sub-package substrate through at least one of the second plurality of vertical interconnection portions, and at least two of the second plurality of semiconductor dice are further electrically coupled to each other through the at least one horizontal interconnection portion, such that the first plurality of semiconductor dice are electrically coupled to each other through the embedded sub-package; and a first plurality of vertical interconnection portions disposed on the back side of the package substrate and in parallel with the embedded sub-package, wherein each of the first plurality of semiconductor dice is electrically coupled to one of the first plurality of vertical interconnection portions; and solder bumps attached to the first plurality of vertical interconnection portions.
According to an aspect of embodiments of the present application, a method for forming a semiconductor package is provided. The method may include: providing a first plurality of semiconductor dice and a second plurality of semiconductor dice; forming an embedded sub-package, comprising: forming a second plurality of vertical interconnection portions on and electrically coupled to the second plurality of semiconductor dice; attaching at least one horizontal interconnection portion on the second plurality of semiconductor dice, wherein at least two of the second plurality of semiconductor dice are electrically connected to each other via the at least one horizontal interconnection portion; molding the second plurality of semiconductor dice, the second plurality of vertical interconnection portions and the at least one horizontal interconnection portion; forming a sub-package substrate on the second plurality of semiconductor dice, the second plurality of vertical interconnection portions and the at least one horizontal interconnection portion, wherein the second plurality of vertical interconnection portions is electrically coupled to the sub-package substrate, wherein each of the second plurality of semiconductor dice is electrically coupled to the sub-package substrate through at least one of the second plurality of vertical interconnection portions; forming a first plurality of vertical interconnection portions; molding the embedded sub-package and the first plurality of vertical interconnection portions, wherein the first plurality of vertical interconnection portions is in parallel with the embedded sub-package; attaching solder bumps, such that the solder bumps are electrically coupled to the first plurality of vertical interconnection portions; forming a package substrate on the embedded sub-package and the first plurality of vertical interconnection portions, wherein the package substrate comprises a front side and a back side, wherein the first plurality of vertical interconnection portions and the sub-package substrate of the embedded sub-package substrate are attached to and electrically coupled to the back side of the package substrate; disposing the first plurality of semiconductor dice on the front side of the package substrate, wherein the first plurality of semiconductor dice is electrically coupled to the package substrate, wherein the first plurality of semiconductor dice is electrically coupled to each other through the embedded sub-package, wherein each of the first plurality of semiconductor dice is electrically coupled to one of the first plurality of vertical interconnection portions.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only, and are not restrictive of the invention. Further, the accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description, serve to explain principles of the invention.
The drawings referenced herein form a part of the specification. Features shown in the drawing illustrate only some embodiments of the application, and not of all embodiments of the application, unless the detailed description explicitly indicates otherwise, and readers of the specification should not make implications to the contrary.
The same reference numbers will be used throughout the drawings to refer to the same or like parts.
The following detailed description of exemplary embodiments of the application refers to the accompanying drawings that form a part of the description. The drawings illustrate specific exemplary embodiments in which the application may be practiced. The detailed description, including the drawings, describes these embodiments in sufficient detail to enable those skilled in the art to practice the application. Those skilled in the art may further utilize other embodiments of the application, and make logical, mechanical, and other changes without departing from the spirit or scope of the application. Readers of the following detailed description should, therefore, not interpret the description in a limiting sense, and only the appended claims define the scope of the embodiment of the application.
In this application, the use of the singular includes the plural unless specifically stated otherwise. In this application, the use of “or” means “and/or” unless stated otherwise. Furthermore, the use of the term “including” as well as other forms such as “includes” and “included” is not limiting. In addition, terms such as “element” or “component” encompass both elements and components including one unit, and elements and components that include more than one subunit, unless specifically stated otherwise. Additionally, the section headings used herein are for organizational purposes only, and are not to be construed as limiting the subject matter described.
As used herein, spatially relative terms, such as “beneath”, “below”, “above”, “over”, “on”, “upper”, “lower”, “left”, “right”, “vertical”, “horizontal”, “side” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein may likewise be interpreted accordingly. It should be understood that when an element is referred to as being “connected to” or “coupled to” another element, it may be directly connected to or coupled to the other element, or intervening elements may be present.
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The package substrate 110 achieves electrical connection between the first plurality of semiconductor dice 120 on its front side 111 and components its back side 112. In some embodiments, the package substrate 110 includes one or more insulating layers interleaved with one or more conductive layers. Insulating layer may be a core insulating board in one embodiment, with conductive layers patterned over the top and bottom surfaces, e.g., a copper-clad laminate substrate. Conductive layers also include conductive vias electrically coupled through insulating layers. The package substrate 110 can include any number of conductive and insulating layers interleaved over each other.
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Specifically, the sub-package substrate 131 has a front side 132 and a back side 133, the front side 132 of the sub-package substrate 131 is attached to the back side 112 of the package substrate 110 and electrically coupled to the package substrate 110. In some embodiments, the sub-package substrate 131 may include similar insulating layers and conductive layers therein as the package substrate 110. In some embodiments, the sub-package substrate 131 includes dielectric layers and conductive layers therein. The sub-package substrate 131 achieves redistribution from the above package substrate 110 to the interconnection layer 134, especially to the second plurality of vertical interconnection portions 135 below.
The interconnection layer 134 is attached to the back side 133 of the sub-package substrate 131 and electrically coupled to the sub-package substrate 131. The interconnection layer 134 includes a second plurality of vertical interconnection portions 135 and at least one horizontal interconnection portion 136. In some embodiments, the second plurality of vertical interconnection portions 135 includes a conductive layer 135 electrically coupled to the second plurality of semiconductor dice 137 below. In some embodiments, the at least one horizontal interconnection portion 136 is a silicon bridge with terminals or pads. The terminals or pads may include solder, copper or gold interconnections. In some embodiments, the terminals may have a fine interconnect pitch between 0.1 um to 1 um. The at least one horizontal interconnection portion 136 may electrically couple at least two of the second plurality of semiconductor dice 137 below together. Preferably, the second plurality of vertical interconnection portions 135 may surround the at least one horizontal interconnection portion 136 in the interconnection layer 134.
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It can be seen that, the embedded sub-package 130 achieves integrated electrical connection therein. Components external to the embedded sub-package 130 may achieve electrical connection via the embedded sub-package 130 itself, instead of requiring other electrical routing. Electrical connections in-between the first plurality of semiconductor dice 120 and the second plurality of semiconductor dice 137 of the embedded sub-package 130 are achieved. Specifically, the first plurality of semiconductor dice 120 are electrically coupled to each other through the embedded sub-package 130.
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In some embodiments, each of the first plurality of vertical interconnection portions 140 may include at least one conductive via or at least one conductive pillar. The first plurality of vertical interconnection portions 140 may be molded with a polymer composite material, such as epoxy resin, epoxy acrylate, or any suitable polymer with or without filler, with conductive vias or pillars passing through the polymer composite material.
Further, solder bumps 150 are attached to the first plurality of vertical interconnection portions 140, such that the above-mentioned semiconductor package 100 may be further attached to another circuit board or substrate for integration with other components.
As mentioned above, electrical interconnection is achieved by the embedded sub-package 130. Specifically, the at least one horizontal interconnection portion 136 may function as a center of the electrical interconnection. Therefore, heat may be generated and accumulated significantly in the semiconductor package 100, which requires dissipation for optimal performance. In some embodiments, an interconnection portion heat spreader (not shown) may be disposed for the at least one horizontal interconnection portion 136. Specifically, the interconnection portion heat spreader may be in thermal contact with the at least one horizontal interconnection portion 136. It can be understood that, in some embodiments, the interconnection portion heat spreader may include thermal conductive vias embedded in the sub-package substrate 131 and the package substrate 110. The interconnection portion heat spreader may also extend above the package substrate 110 for further heat dissipation.
As illustrated above, the embedded sub-package 130 includes components that may be integrated beforehand, that is, it may be modularly preformed before being assembled with other components. Similarly, the first plurality of vertical interconnection portions 140 may also be modularly preformed. The semiconductor package 100 achieves high integration of multiple semiconductor dice, achieves fast electrical connection between the multiple semiconductor dice with the at least one horizontal interconnection portion as a bridge portion, and also achieves the modularization of package components, which benefits customizing specification and size. Therefore, the manufacturing efficiency of the semiconductor package 100 can be improved, and the semiconductor package structure is convenient for adaptation.
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In some other embodiments, the plurality of vertical interconnection portions may be formed in another manner as illustrated below with reference to
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As mentioned above, the at least one horizontal interconnection portion 536 may function as a center of electrical interconnection and may generate heat that requires dissipation for optimal performance. In some embodiments, an interconnection portion heat spreader (not shown) may be formed, which is in thermal contact with the at least one horizontal interconnection portion 536. In some embodiments, thermal conductive vias may be formed which are embedded in the sub-package substrate 531 and the package substrate 510. The interconnection portion heat spreader may also extend above the package substrate 510 for further heat dissipation.
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The discussion herein included numerous illustrative figures that showed various portions of a semiconductor package and method for forming a semiconductor package. For illustrative clarity, such figures did not show all aspects of each example assembly. Any of the example assemblies and/or methods provided herein may share any or all characteristics with any or all other assemblies and/or methods provided herein.
Various embodiments have been described herein with reference to the accompanying drawings. It will, however, be evident that various modifications and changes may be made thereto, and additional embodiments may be implemented, without departing from the broader scope of the invention as set forth in the claims that follow. Further, other embodiments will be apparent to those skilled in the art from consideration of the specification and practice of one or more embodiments of the invention disclosed herein. It is intended, therefore, that this application and the examples herein be considered as exemplary only, with a true scope and spirit of the invention being indicated by the following listing of exemplary claims.
Number | Date | Country | Kind |
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202310997365.5 | Aug 2023 | CN | national |