This application claims benefit of priority to Korean Patent Application No. 10-2023-0179359 filed on Dec. 12, 2023 in the Korean Intellectual Property Office, the disclosure of which is incorporated herein by reference in its entirety.
The embodiments of the present disclosure relate to a semiconductor package and a method of manufacturing the same.
Due to the rapid developments of the electronics industry and demands of users, electronic devices are becoming smaller and lighter. Semiconductor devices, installed in such electronic devices, require implementation of high performance and large capacity, together with miniaturization. In order to implement high performance and large capacity, together with miniaturization, a semiconductor package has been developed to interconnect semiconductor chips stacked in a vertical direction using a through-electrode (e.g.,, a through-silicon via). However, as the number of chips in such packages increases, surface topology properties may be upwardly degraded resulting in low bonding quality.
An aspect of the embodiments of the present disclosure provide a semiconductor package having improved reliability.
According to an aspect of the disclosure, a semiconductor package comprises a base chip comprising first connection terminals and second connection terminals opposite to each other, and through-electrodes electrically connecting the first connection terminals and the second connection terminals to each other; a first chip stack stacked on the base chip in a first direction, the first chip stack comprising a plurality of first semiconductor chips comprising a first set of pads and a second set of upper pads, opposite to each other, and first through-vias electrically connecting the first set of pads and the second set of pads to each other; a second chip stack stacked on the first chip stack in the first direction, the second chip stack comprising a plurality of second semiconductor chips comprising a third set of pads and a fourth set of pads, opposite to each other, and second through-vias electrically connecting the third set of pads and the fourth set of pads to each other; an interconnection chip between the first chip stack and the second chip stack, the interconnection chip comprising interconnection vias electrically connecting the first through-vias and the second through-vias to each other; a mold layer covering at least a portion of each of the first chip stack, the second chip stack, and the interconnection chip, on the base chip; and a plurality of connection bumps below the base chip, the plurality of connection bumps electrically connected to the first connection terminals, wherein the first set of pads of each of the plurality of first semiconductor chips are in contact with the second connection terminals of the base chip adjacent thereto in the first direction, and the second set of pads of each of the plurality of first semiconductor chips adjacent thereto in the first direction, the fourth set of pads of each of the plurality of second semiconductor chips are in contact with the third set of pads of each of the plurality of second semiconductor chips adjacent thereto in the first direction, the interconnection chip has a first surface in contact with the first chip stack, a second surface in contact with the second chip stack, and a third surface between the first surface and the second surface, and the third surface of the interconnection chip comprises a first portion extending from the first surface of the interconnection chip at a first inclination, and a second portion extending from the first portion to the second surface of the interconnection chip at a second inclination lower than the first inclination.
According to an aspect of the disclosure, a semiconductor package comprises: a base chip comprising through-electrodes; a first chip stack stacked on the base chip in a first direction, the first chip stack comprising a plurality of first semiconductor chips comprising first through-vias electrically connected to the through-electrodes in the first direction, the first through-vias electrically connected to each other in the first direction; a second chip stack stacked on the first chip stack in the first direction, the second chip stack comprising a plurality of second semiconductor chips comprising second through-vias electrically connected to each other in the first direction; an interconnection chip between the first chip stack and the second chip stack, the interconnection chip comprising interconnection vias electrically connecting the first through-vias and the second through-vias to each other; and a mold layer covering a surface of the first chip stack extending in the first direction, a surface of the second chip stack extending in the first direction, and a surface of the interconnection chip extending in the first direction, wherein the interconnection chip includes a first region overlapping the second chip stack in the first direction, and a second region extending from the first region and overlapping the mold layer and the first chip stack in the first direction.
According to an aspect of the disclosure, a semiconductor package comprises: a base chip comprising through-electrodes; a plurality of first semiconductor chips stacked on the base chip in a first direction, the plurality of first semiconductor chips comprising first through-vias electrically connected to the through-electrodes in the first direction, the first through-vias electrically connected to each other in the first direction; a plurality of second semiconductor chips stacked on the plurality of first semiconductor chips in the first direction, the plurality of second semiconductor chips comprising second through-vias electrically connected to each other in the first direction; and an interconnection chip between a top first semiconductor chip among the plurality of first semiconductor chips, and a bottom second semiconductor chip among the plurality of second semiconductor chips, the interconnection chip comprising interconnection vias electrically connecting the first through-vias and the second through-vias to each other, wherein a thickness of the interconnection chip in the first direction is less than a thickness of each of the plurality of first semiconductor chips and a thickness of each of the plurality of second semiconductor chips, the interconnection chip has a first surface in contact with the top first semiconductor chip, and a second surface in contact with the bottom second semiconductor chip, the first surface of the interconnection chip is a wave surface having varying heights, and the second surface of the interconnection chip is a flat surface.
According to an aspect of the disclosure, a method of manufacturing a semiconductor package comprises forming first chip stacks comprising a plurality of first semiconductor chips on a semiconductor wafer; attaching interconnection chips to the first chip stacks, respectively; applying a planarization process to the interconnection chips; and forming second chip stacks comprising a plurality of second semiconductor chips on the planarized interconnection chips, wherein a width of each of the second chip stacks is narrower than a width of each of the corresponding interconnection chips.
The above and other aspects, features, and advantages of the present embodiments will be more clearly understood from the following detailed description, taken in conjunction with the accompanying drawings, in which:
Hereinafter, preferred example embodiments will be described in detail. Unless otherwise described, the terms such as “upper,” “upper portion,” “upper surface,” “lower,” “lower portion,” “lower surface,” and “side surface” are based on the drawings, and may vary depending on a direction in which a component is actually arranged.
In addition, ordinal numbers such as “first,” “second,” “third,” and the like may be used as labels for specific devices, operations, directions, and the like, to distinguish various devices, steps, directions, and the like from one another. A term, not described in the specification using “first,” “second,” and the like, may still be referred to as “first” or “second” in the claims. In addition, a term referenced by a particular ordinal number (for example, “first” in a particular claim) may be described elsewhere with a different ordinal number (for example, “second” in the specification or another claim).
The specification uses the terms of degree including “substantially” or “about.” In one or more examples, when specifying that a parameter X may be substantially the same as parameter Y, the term “substantially” may be understood as X being within 10% of Y. In one or more examples, when specifying that a parameter is about X, the term “about” may be understood as being within 10% of X.
Referring to
The plurality of chip stacks CS1 and CS2 may be sequentially disposed on the base chip BC. For example, the plurality of chip stacks CS1 and CS2 may include a first chip stack CS1 and a second chip stack CS2 stacked in a vertical direction (Z-direction). Each of the chip stacks CS1 and CS2 may include a plurality of semiconductor chips C1 and C2 stacked in the vertical direction (Z-direction). The first chip stack CS1 may include a plurality of first semiconductor chips C1 stacked on the base chip BC in a first direction (Z-direction). The second chip stack CS2 may include a plurality of second semiconductor chips C2 stacked on the interconnection chip INC in the first direction (Z-direction). In some example embodiments, the number of first semiconductor chips C1 and the number of second semiconductor chips C2 may be less than or greater than those illustrated in the drawings. For example, the first chip stack CS1 may include three or less or five or more (e.g.,, eight, twelve, or like) first semiconductor chips C1, and the second chip stack CS2 may include two or less or four or more second semiconductor chips C2. In addition, in the drawings, the number (e.g., four) of first semiconductor chips C1 is illustrated to be equal to the number (e.g., four) of second semiconductor chips C2 and the top semiconductor chip TC, but the present embodiments are not limited (see the example embodiment in
The plurality of first semiconductor chips C1 may include first lower pads LP1 (e.g., first set of pads) and first upper pads UP1 (e.g., second set of pads) opposite to each other, and first through-vias TSV1 electrically connecting first lower pads LP1 and first upper pads UP1 to each other. The first through-vias TSV1 may be electrically connected to the through-electrodes TV in the first direction (Z-direction), and electrically connected to each other in the first direction (Z-direction).
The plurality of second semiconductor chips C2 may include second lower pads LP2 (e.g., third set of pads) and second upper pads UP2 (e.g., fourth set of pads) opposite to each other, and second through-vias TSV2 electrically connecting second lower pads LP2 and second upper pads UP2 to each other. The second through-vias TSV2 may be electrically connected to the first through-vias TSV1 in the first direction (Z-direction), and electrically connected to each other in the first direction (Z-direction).
In one or more examples, the top semiconductor chip TC may include connection pads CP electrically connected to the second through-vias TSV2 of the second top semiconductor chip C2. The connection pads CP may be understood as components having features the same as or similar to those of the lower pads LP to be described below. In some example embodiments, a thickness t3 of the top semiconductor chip TC may be greater than a thickness t1 of the first semiconductor chip C1 and a thickness t2 of the second semiconductor chip C2, but the present embodiments are not limited thereto.
In one or more examples, the plurality of first semiconductor chips C1, the plurality of second semiconductor chips C2, and the top semiconductor chip TC may include substantially the same or similar components. Thus, hereinafter, the same or similar components may be denoted by the same or similar terms and/or reference numerals. The plurality of first semiconductor chips C1, the plurality of second semiconductor chips C2, and the top semiconductor chip TC may be collectively referred to as “semiconductor chips C1, C2, and TC.” In one or more examples, the top semiconductor chip TC may be referred to as a third semiconductor chip.
The semiconductor chips C1, C2, and TC may include a substrate 110, a circuit layer 120, a lower insulating layer LI, lower pads LP, an upper insulating layer UI, upper pads UP, and/or through-vias TSV. The top semiconductor chip TC may include only the substrate 110, the circuit layer 120, the third lower insulating layer LI, and the connection pads CP. The substrate 110, the circuit layer 120, and the like will be described in more detail with reference to
The at least one interconnection chip INC may be disposed between the plurality of chip stacks CS1 and CS2. For example, the interconnection chip INC may be disposed between the first chip stack CS1 and the second chip stack CS2. The interconnection chip INC may include interconnection vias INV electrically connecting the first chip stack CS1 and the second chip stack CS2 to each other. The interconnection vias INV may electrically connect the first through-vias TSV1 and the second through-vias TSV2 to each other.
In example embodiments, the plurality of first semiconductor chips C1, the plurality of second semiconductor chips C2, and the interconnection chip INC may be bonded and coupled to each other by inter-metal bonding and inter-dielectric bonding.
For example, each of the plurality of first semiconductor chips C1 may include a first lower insulating layer LI1 surrounding the first lower pads LP1, and a first upper insulating layer UI1 (e.g., second insulating layer) surrounding the first upper pads UP1. Each of the plurality of second semiconductor chips C2 may include the second lower insulating layer LI2 surrounding the second lower pads LP2, and a second upper insulating layer UI2 (e.g., fourth insulating layer) surrounding the second upper pads UP2. The interconnection chip INC may include a chip body 210 surrounding the interconnection vias INV, the chip body 210 defining a lower surface 210LS and an upper surface 210US.
The first lower insulating layer LI1 of each of the plurality of first semiconductor chips C1 may be in contact with a dielectric layer DL of the base chip BC adjacent thereto in the first direction (Z-direction), and the first upper insulating layer UI1 of each of the plurality of first semiconductor chips C1 adjacent thereto in the first direction (Z-direction). The second upper insulating layer UI2 of each of the plurality of second semiconductor chips C2 may be in contact with the second lower insulating layer LI2 of each of the plurality of second semiconductor chips C2 adjacent thereto in the first direction (Z-direction).
The first lower pads LP1 of each of the plurality of first semiconductor chips C1 may be in contact with upper connection terminals UT of the base chip BC adjacent thereto in the first direction (Z-direction), and the first upper pads UP1 of each of the plurality of first semiconductor chips C1 adjacent thereto in the first direction (Z-direction). The second upper pads UP2 of each of the plurality of second semiconductor chips C2 may be in contact with the second lower pads LP2 of each of the plurality of second semiconductor chips C2 adjacent thereto in the first direction (Z-direction).
In one or more examples, the first lower insulating layer LI1, the first upper insulating layer UI1, the second lower insulating layer LI2, and the second upper insulating layer UI2 may include at least one of silicon oxide (SiO) and silicon carbonitride (SiCN). The chip body 210 of the interconnection chip INC may include a material to which the first upper insulating layer UI1 and the second lower insulating layer LI2 may be bonded and coupled. For example, the chip body 210 of the interconnection chip INC may include a semiconductor material such as silicon (Si), germanium (Ge), or the like, but the present embodiments are not limited thereto.
The interconnection chip INC may remove surface topology accumulated by the plurality of first semiconductor chips C1, thereby improving bonding quality and reliability of semiconductor chips additionally stacked. The interconnection chip INC may have a lower surface 210LS (e.g., first surface) in contact with a top first semiconductor chip C1a, among the plurality of first semiconductor chips C1, and an upper surface 210US (e.g., second surface) in contact with a bottom second semiconductor chip C2a, among the plurality of second semiconductor chips C2. The lower surface 210LS of the interconnection chip INC may be a wave surface in contact with an upper surface of the top first semiconductor chip C1a having the accumulated surface topology of the plurality of first semiconductor chips C1. In one or more examples, the upper surface 210US of the interconnection chip INC may be a flat surface or substantially flat surface to which a planarization process has been applied, which will be described in more detail with reference to
In example embodiments, the upper surface 210US of the interconnection chip INC may have polished edges, and thus, some regions of the upper surface 210US of the interconnection chip INC may not provide a flat surface necessary for inter-dielectric bonding. Accordingly, the plurality of second semiconductor chips C2 may have a horizontal width, narrower than a horizontal width of the interconnection chip INC. For example, a first width w1 of the first chip stack CS1 in a second direction (X-direction) may be wider than a second width w2 of the second chip stack CS2 in the second direction (X-direction). A width W of the interconnection chip INC in the second direction (X-direction) may be equal to or narrower than the first width w1, and may be wider than the second width w2. A third width w3 of the base chip BC in the second direction (X-direction) may be wider than the first width w1, but the present embodiments are not limited thereto.
In example embodiments, a thickness of the interconnection chip INC may be less than a thickness of each of the first plurality of semiconductor chips C1 and the plurality of second semiconductor chips C2. For example, a thickness T from the lower surface 210LS to the upper surface 210US of the interconnection chip may be less than a thickness t1 of each of the plurality of first semiconductor chips C1 and a thickness t2 of each of the plurality of second semiconductor chips C2. The thickness T of the interconnection chip INC may be about 30 μm or less, for example, in a range of about 20 μm to about 30 μm, about 15 μm to about 25 μm, about 10 μm to about 20 μm, or the like, but the present inventive concept is not limited thereto.
In one or more examples, the base chip BC may be a buffer chip or control chip including multiple logic devices and/or memory devices. For example, the base chip BC may externally transmit signals from the first semiconductor chips C1, the second semiconductor chips C2, and the top semiconductor chip TC stacked thereon, and may also transmit external signals and power to the semiconductor chips C1 and C2. The semiconductor chips C1, C2, and TC may be memory chips including volatile memory devices such as DRAM and SRAM, or non-volatile memory devices such as PRAM, MRAM, FeRAM, and RRAM.
Components of the base chip BC may have features substantially the same as or similar to those of components of the semiconductor chips C1, C2, and TC. Thus, the same or similar components may be denoted by the same or similar terms and/or reference numerals, and repeated descriptions may be replaced with descriptions of corresponding components. For example, it may be understood that lower connection terminals LT (e.g., first connection terminals) and the upper connection terminals UT (e.g., second connection terminals) of the base chip BC correspond to the lower pads LP (e.g., first set of pads and third set of pads) and the upper pads UP (e.g., second set of pads and fourth set of pads) of the semiconductor chips C1, C2, and TC, the dielectric layer DL of the base chip BC corresponds to the lower insulating layer LI and the upper insulating layer UI of each of the semiconductor chips C1, C2, and TC, and the through-electrodes TV of the base chip BC TV correspond to the through-vias TSV of the semiconductor chips C1 and C2.
In one or more examples, the base chip BC may include lower connection terminals LT and upper connection terminals UT opposite to each other, and through-electrodes TV electrically connecting the lower connection terminals LT and the upper connection terminals UT to each other.
In one or more examples, the base chip BC may further include a dielectric layer DL surrounding the upper connection terminals UT. The upper connection terminals UT may be in direct contact with the first lower pads LP1 of the bottom first semiconductor chip C1 adjacent thereto in the vertical direction (Z-direction). The dielectric layer DL may be in direct contact with the first lower insulating layer LI1 (e.g., first insulating layer) of the bottom first semiconductor chip C1 adjacent thereto in the vertical direction (Z-direction).
In one or more examples, the base chip BC may be electrically connected to an external device (e.g., a main board) through a plurality of connection bumps BP. The plurality of connection bumps BP may be disposed below the base chip BC, and may be electrically connected to the lower connection terminals LT. The plurality of connection bumps BP may include, for example, tin (Sn), indium (In), bismuth (Bi), antimony (Sb), copper (Cu), silver (Ag), zinc (Zn), lead. (Pb) and/or alloys thereof. In some example embodiments, the plurality of connection bumps BP may have a combination of a conductive pillar and a solder ball.
The mold layer ML may cover at least a portion of each of the plurality of chip stacks CS1 and CS2, the at least one interconnection chip INC, and the top semiconductor chip TC, on the base chip BC. For example, the mold layer ML may cover a side surface of the first chip stack CS1, a side surface of the second chip stack CS2, the interconnection chip INC, and a side surface of the top semiconductor chip TC. In some example embodiments, an upper surface of the top semiconductor chip TC may be exposed from the mold layer ML.
Hereinafter, some components of the semiconductor package 10 will be described in more detail with reference to
Referring to
In one or more examples, the circuit layer 120 may be disposed on the front surface 110S1 of the substrate 110 on which the conductive region 112 is formed. The circuit layer 120 may include individual devices ID, an interlayer insulating layer 121, and a wire structure 125.
In one or more examples, the individual devices ID may be disposed on the front surface 110S1 of the substrate 110. The individual devices ID may include, for example, an FET such as a planar FET or a FinFET, a memory device such as flash memory, DRAM, SRAM, EEPROM, PRAM, MRAM, FeRAM, or RRAM, a logic device such as AND, OR, or NOT, and various active devices and/or passive devices such as a system LSI, a CIS, and an MEMS.
In one or more examples, the interlayer insulating layer 121 may be formed to cover the individual devices ID and the wire structure 125 to electrically isolate the individual devices ID, disposed on the substrate 110, from each other,. The interlayer insulating layer 121 may include flowable oxide (FOX), tonen silazene (TOSZ), undoped silica glass (USG), borosilica glass (BSG), phosphosilica glass (PSG), borophosphosilica glass (BPSG), plasma enhanced tetra ethyl ortho silicate (PETEOS), fluoride silicate glass (FSG), high-density plasma (HDP) oxide, plasma enhanced oxide (PEOX), flowable CVD (FCVD) oxide, or combinations thereof. At least a portion of the interlayer insulating layer 121, surrounding the wire structure 125, may include a low dielectric layer. The interlayer insulating layer 121 may be formed using a chemical vapor deposition (CVD) process, a flowable CVD process, or a spin coating process. Depending on the process, the interlayer insulating layer 121 and the lower insulating layer LI may not be clearly distinguished from each other.
The wire structure 125 may have a multilayer structure including a plurality of wire patterns and a plurality of vias formed of, for example, aluminum (Al), gold (Au), cobalt (Co), copper (Cu), nickel (Ni), lead (Pb), tantalum (Ta), tellurium (Te), titanium (Ti), tungsten (W), or combinations thereof. A barrier film including titanium (Ti), titanium nitride (TiN), tantalum (Ta), or tantalum nitride (TaN) may be disposed between the wire pattern or/and via and the interlayer insulating layer 121. The wire structure 125 may be electrically connected to the individual devices ID by an interconnector 123 (e.g., a contact plug).
In one or more examples, the lower pads LP may be electrically connected to the wire structure 125. The lower pads LP may include, for example, at least one of copper (Cu), nickel (Ni), gold (Au), silver (Ag), titanium (Ti), titanium nitride (TiN), tantalum (Ta), and tantalum nitride (TaN).
In one or more examples, the lower insulating layer LI may surround side surfaces of the lower pads LP. The lower insulating layer LI may include, for example, silicon oxide (SiO) or silicon carbonitride (SiCN). The lower insulating layer LI may form a bonding surface provided for inter-dielectric bonding between the lower pads LP.
In one or more examples, the upper pads UP may be electrically connected to the through-vias TSV. The upper pads UP may be electrically connected to the conductive region 112 and/or the wire structure 125 through the through-vias TSV.
In one or more examples, the upper insulating layer UI may surround side surfaces of the upper pads UP. The upper insulating layer UI may include, for example, silicon oxide (SiO) or silicon carbonitride (SiCN). The upper insulating layer UI may form a bonding surface provided for inter-dielectric bonding between the upper pads UP.
In one or more examples, the through-vias TSV may pass through the substrate 110 to electrically connect the lower pads LP and the upper pads UP to each other. The through-vias TSV may include a via plug 145, and a side barrier layer 141 surrounding a side surface thereof. The via plug 145 may include, for example, tungsten (W), titanium (Ti), aluminum (Al), or copper (Cu), and may be formed through a plating process, a PVD process, or a CVD process. The side barrier layer 141 may include titanium (Ti), titanium nitride (TiN), tantalum (Ta), or tantalum nitride (TaN), and may be formed using a plating process, a PVD process, or a CVD process. A side insulating film 143 including an insulating material such as silicon oxide, silicon nitride, or silicon oxynitride (for example, HARP oxide) may be formed between the side barrier layer 141 and the substrate 110.
In one or more examples, the through-vias TSV may pass through an insulating protective layer 113 formed on a rear surface 110S2 of the substrate 110. The insulating protective layer 113 may include, for example, silicon oxide (SiO), silicon nitride (SiN), silicon carbide (SiC), silicon oxynitride (SiON), or silicon carbonitride (SiCN). A buffer film 114, such as a polishing-stop layer or barrier, may be disposed on the insulating protective layer 113. For example, the buffer film may include silicon nitride, silicon carbide, silicon oxynitride, or silicon carbonitride.
The interconnection vias INV may pass through the chip body 210 to electrically connect, to each other, the first through-vias TSV1 of the top first semiconductor chip C1a and the second through-vias TSV2 of the bottom second semiconductor chip C2a. The interconnection vias INV may include the via plug 145 and the side barrier layer 141. The side insulating film 143 may be formed between the side barrier layer 141 and the chip body 210.
In an example embodiment, lower ends of the interconnection vias INV (e.g., first ends of the interconnection vias) of the interconnection chip INC may be in direct contact with the first upper pads UP1 of the top first semiconductor chip C1a, and upper ends of the interconnection vias INV (e.g., second ends of the interconnection vias) of the interconnection chip INC may be in direct contact with the second lower pads LP2 of the bottom second semiconductor chip C2a. The first upper insulating layer UI1 of the top first semiconductor chip C1a and the second lower insulating layer LI2 of the bottom second semiconductor chip C2a may be in contact with the chip body 210 of the interconnection chip INC. A horizontal width D of each of the interconnection vias INV may be on a level substantially the same as those of a horizontal width d1 of each of the first through-vias TSV1 and a horizontal width d2 of each of the second through-vias TSV2. In one or more examples, “the same level” may be based on a concept including a process error or margin of error, and may be understood as not being intentionally designed to be different. Thus, two surfaces that are at “the same level” may be substantially at the same level.
Referring to
Referring to
The bonding pads BDP may be in contact with at least one of first upper pads UP1 of a top first semiconductor chip C1a, and second lower pads LP2 of a bottom second semiconductor chip C2a. A passivation layer 210b may be in contact with at least one of a first upper insulating layer UI1 of the top first semiconductor chip C1a and a second lower insulating layer LI2 of the bottom second semiconductor chip C2a. The first upper insulating layer UI1, the second lower insulating layer LI2, and the passivation layer 210b may include at least one of silicon oxide (SiO) and silicon carbonitride (SiCN), and the semiconductor layer 210a may include a semiconductor material such as silicon (Si) or germanium (Ge), but the present embodiments are not limited thereto. As such, the interconnection chip INC may further include any suitable components provided for inter-metal bonding and inter-dielectric bonding.
Hereinafter, referring to
Referring to
In one or more examples, the first portion 210S1 may extend at a constant inclination with respect to the lower surface 210LS of the interconnection chip INC. The second portion 210S2 may be formed using a planarization process, and thus, may extend at a constant or continuously changing inclination.
For example, the first portion 210S1 may have a first lower end bel (e.g., first end of first portion) connected to the lower surface 210LS of the interconnection chip INC, and a first upper end te1 (e.g., second end of first portion) connected to the second portion 210S2, and may extend at a constant first inclination from the first lower end bel to the first upper end te1. The second portion 210S2 may have a second lower end be2 (e.g., third end of second portion) connected to the first upper end te1, and a second upper end te2 (e.g., fourth end of second portion) connected to the upper surface 210US of the interconnection chip INC, and may extend at a second inclination decreasing from the second lower end be2 to the second upper end te2. For example, the second inclination of the second portion 210S2 may be lower than the first inclination of the first portion 210S1. For example, a height h of the second portion 210S2 may be less than or equal to ½ of a thickness T of the interconnection chip INC, but the present embodiments are not limited thereto.
In an example embodiment, the plurality of second semiconductor chips C2 may have a size (width and/or height) smaller than that of the interconnection chip INC so as to secure quality of a bonding surface and alignment margin. Accordingly, the side surface SS2 of the second chip stack CS2 may be spaced apart from the second upper end te2 of the second portion 210S2 in a horizontal direction (for example, an X-direction). In consideration of alignment margin between the plurality of second semiconductor chips C2, side surfaces of the plurality of second semiconductor chips C2, included in the side surface SS2 of the second chip stack CS2, may not form a flat vertical surface. For example, the side surface SS2 of the second chip stack CS2 is illustrated as a side surface of a bottom second semiconductor chip CS2a. However, in some example embodiments, side surfaces of second semiconductor chips C2 above the bottom second semiconductor chip CS2a, not positioned on a vertical surface the same as the side surface of the bottom second semiconductor chip CS2a, may also be spaced apart from the second upper end te2 of the second portion 210S2 in the horizontal direction (e.g., the X-direction).
In addition, the interconnection chip INC may include a first region R1 overlapping the second chip stack CS2 in a first direction (Z-direction), and a second region R2 extending from the first region R1 and overlapping the mold layer ML and the first chip stack CS1 in the first direction (Z-direction). A total length of a boundary line between the second region R2 of the interconnection chip INC and the mold layer ML in the first direction (Z-direction) may be greater than a thickness T of the interconnection chip INC in the first direction (Z-direction). In
In an example embodiment, the interconnection chip INC may have a size (width and/or height) smaller than those of the plurality of first semiconductor chips C1 in consideration of alignment margin and stability of a planarization process. For example, the side surface 210SS (or the first portion 210S1) of the interconnection chip INC may be spaced apart from the side surface SS1 of the first chip stack CS1 in the horizontal direction (for example, the X-direction), but the present embodiments are not limited thereto (see the example embodiment of
Referring to
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Referring to
In one or more examples, the semiconductor package 10C may include a base chip BC, a first chip stack CS1, a second chip stack CS2, a third chip stack CS3, a top semiconductor chip TC, and a first interconnection chip INC1, and a second interconnection chip INC2. The base chip BC, the first chip stack CS1, the second chip stack CS2, and the first interconnection chip INC1 may have features the same as those of the above-described base chip BC, first chip stack CS1, second chip stack CS2, and interconnection chip INC, and thus a repeated description will be omitted below.
In one or more example embodiments, the second interconnection chip INC2 may be disposed on a top second semiconductor chip C2b, among a plurality of second semiconductor chips C2. The second interconnection chip INC2 may remove surface topology accumulated by the plurality of second semiconductor chips C2, and may improve bonding quality and reliability of the third chip stack CS3. The second interconnection chip INC2 may have a lower surface 210LS in contact with the top second semiconductor chip C2b, and an upper surface 210US in contact with a bottom third semiconductor chip C3a. The lower surface 210LS of the second interconnection chip INC2 may be a wave surface on which the plurality of second semiconductor chips C2 have the accumulated surface topology. In one or more examples, the upper surface 210US of the second interconnection chip INC2 may be a flat surface to which a planarization process has been applied. The second interconnection chip INC2 may have features substantially the same as those of the above-described interconnection chip INC, and thus a description thereof may be replaced with the description related to
The third chip stack CS3 may include a plurality of third semiconductor chips C3 stacked on the second interconnection chip INC2 in a first direction (Z-direction). In some example embodiments, the number of third semiconductor chips C3 may be greater or less than the number of those illustrated in the drawing. The third chip stack CS3 may have a width narrower than a horizontal width of the second interconnection chip INC2.
The plurality of third semiconductor chips C3 may include third lower pads LP3 and third upper pads UP3 opposite to each other, and third through-vias TSV3. The third through-vias TSV3 may be electrically connected to second through-vias TSV2 in the first direction (Z-direction) and electrically connected to each other in the first direction (Z-direction). The top semiconductor chip TC may include connection pads CP electrically connected to third through-vias TSV3 of a top third semiconductor chip C3.
In one or more examples, each of the plurality of third semiconductor chips C3 may include a third lower insulating layer LI2 surrounding the third lower pads LP3, and a third upper insulating layer UI3 surrounding the third upper pads UP3. The third upper insulating layer UI3 of each of the plurality of third semiconductor chips C3 may be in contact with a third lower insulating layer LI3 of each of the plurality of third semiconductor chips C3 adjacent thereto in the first direction (Z-direction). The third upper pads UP3 of each of the plurality of third semiconductor chips C3 may be in contact with the third lower pads LP3 of each of the plurality of third semiconductor chips C3 adjacent thereto in the first direction (Z-direction).
Referring to
The first chip structure 800 may include a logic chip such as a central processor (CPU), a graphics processing unit (GPU), a field-programmable gate array (FPGA), a digital signal processor, an encryption processor, a microprocessor, a microcontroller, an analog-digital converter, or an application-specific IC (ASIC).
The second chip structure 900 may be understood as a semiconductor package structure having features the same as or similar to those of the semiconductor packages 10, 10a, 10b, 10c, 10d, 10e, 10A, 10B, and 10C described with reference to
In one or more examples, the package substrate 600 may be a support substrate on which the interposer substrate 700 is mounted, and may be a substrate for a semiconductor package including a printed circuit board (PCB), a ceramic substrate, a glass substrate, a tape wire substrate, or the like. The package substrate 600 may include a lower pad 612, an upper pad 611, and a wire circuit 613. An external connection bump 615, connected to the lower pad 612, may be disposed on a lower surface of the package substrate 600. The external connection bump 615 may include, for example, a solder ball.
The interposer substrate 700 may include a semiconductor substrate 701, a lower protective layer 703, a lower pad 705, an interconnection structure 710, a conductive bump 720, and a through-silicon via 730. The first chip structure 800 and the second chip structure 900 may be electrically connected to each other through the interposer substrate 700.
The semiconductor substrate 701 may be formed of, for example, one of silicon, organic, plastic, and glass substrates. When the semiconductor substrate 701 is a silicon substrate, the interposer substrate 700 may be referred to as a silicon interposer. Unlike that illustrated in the drawing, when the semiconductor substrate 701 is an organic substrate, the interposer substrate 700 may be referred to as a panel interposer.
In one or more examples, the lower protective layer 703 may be disposed on a lower surface of the semiconductor substrate 701, and the lower pad 705 may be disposed below the lower protective layer 703. The lower pad 705 may be connected to the through-silicon via 730. The interposer substrate 700 may be electrically connected to the package substrate 600 through conductive bumps 720 disposed below the lower pad 705.
In one or more examples, the interconnection structure 710 may be disposed on an upper surface of the semiconductor substrate 701, and may include an interlayer insulating layer 711 and a single-layer or multilayer wire structure 712. When the interconnection structure 710 has a multilayer wire structure, wire patterns of different layers may be connected to each other through a contact via. The first semiconductor chip structure 800 and the second semiconductor chip structure 900 may be electrically connected to an upper pad 704 through the connection bumps BP.
In one or more examples, the through-silicon via 730 may extend from an upper surface to a lower surface of the semiconductor substrate 701. In addition, the through-silicon via 730 may extend into the interconnection structure 710 to be electrically connected to the multilayer wire structure 712. In some example embodiments, the interposer substrate 700 may include only an interconnection structure therein, and may not include the through-silicon via 730.
In one or more examples, the interposer substrate 700 may be used to convert or transmit an input electrical signal between the package substrate 600 and the first semiconductor chip structure 800 or the second semiconductor chip structure 900. Accordingly, the interposer substrate 700 may not include devices such as active devices or passive devices. In addition, in some example embodiments, the interconnection structure 710 may be disposed on a lower portion of the through-silicon via 730. For example, the interconnection structure 710 and the through-silicon via 730 may have a relative positional relationship therebetween.
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The plurality of second semiconductor chips C2 may be stacked on an upper surface 210US of the planarized interconnection chip INC, such that a second chip stack CS2 having excellent bonding quality may be formed between the plurality of second semiconductor chips C2. In order to secure quality and alignment margin of a bonding surface, the plurality of second semiconductor chips C2 may have a size (width and/or height) smaller than that of the interconnection chip INC. A horizontal width (X-direction and Y-direction) of each of the second chip stacks CS2 may be narrower than a horizontal width of each of the corresponding interconnection chips INC. In consideration of an edge portion of the interconnection chip INC having a curved surface and alignment margin, a separation distance (sd) between a side surface of the interconnection chip INC and a side surface of the second chip stack CS2 may be about 1 μm or more, for example, in a range of about 1 μm to about 10 μm, about 1 μm to about 8 μm, or about 3 μm to about 8 μm, but the present embodiments are not limited thereto.
Thereafter, a mold layer, exposing the top semiconductor chip TC, may be formed on a semiconductor wafer WF, and a cutting process may be performed along a scribe lane SL to isolate individual semiconductor packages from each other.
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After the planarization process is performed, an upper surface 210US of the interconnection chip INC may be a flat surface with a surface curvature removed. Accordingly, a difference between a highest point and a lowest point of the upper surface 210US of the interconnection chip INC may be about 10 Å or less, and an inclination of the surface curvature may be about 0.1 Å/μm or less. However, the above-described numeral values may be exemplary numeral values, and the difference between the highest point and lowest point of the upper surface 210US of the interconnection chip INC and the inclination of the surface curvature may be substantially close to 0.
According to example embodiments of the present embodiments, a planarized interconnection chip may be inserted between a plurality of semiconductor chips stacked in multiple stages, thereby providing a semiconductor package having improved bonding surface quality and reliability.
While example embodiments have been shown and described above, it will be apparent to those skilled in the art that modifications and variations could be made without departing from the scope of the present embodiments as defined by the appended claims.
Number | Date | Country | Kind |
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10-2023-0179359 | Dec 2023 | KR | national |