This application is based on and claims priority under 35 U.S.C § 119 to Korean Patent Application No. 10-2023-0139463, filed on Oct. 18, 2023, in the Korean Intellectual Property Office, the disclosure of which is hereby incorporated by reference in its entirety.
The disclosure relates to a semiconductor package, and more particularly, to a semiconductor package including a thermal radiation structure.
Portable devices have been increasingly demanded in recent electronic product markets, and as a result, reduction in size and weight of electronic parts (mounted on the portable devices) have been required. In order to accomplish the reduction in size and weight of the electronic parts, technologies have been proposed or developed to integrate a number of individual devices into a single package as well as technology to reduce individual sizes of mounting parts. In particular, a semiconductor package (in which a plurality of devices are integrated) needs to have a compact size, improved thermal characteristics, and excellent electrical properties.
Provided are a semiconductor package with increased thermal radiation efficiency and a method of fabricating the semiconductor package.
An aspect of the disclosure is not limited to the mentioned above, and other objects which have not been mentioned above will be clearly understood to those skilled in the art from the following description.
According to an aspect of the disclosure, a semiconductor package includes: a first substrate; a first semiconductor chip on the first substrate; a second semiconductor chip on the first substrate, the second semiconductor chip being spaced apart, in a first direction, from the first substrate, the first direction being parallel to a top surface of the first substrate; at least one thermal radiation structure on the first substrate and between the first semiconductor chip and the second semiconductor chip; and a third semiconductor chip on the first semiconductor chip, the second semiconductor chip, and the at least one thermal radiation structure, wherein the at least one thermal radiation structure includes: a thermal radiation post; and a thermal conductive pattern on the thermal radiation post, wherein a bottom surface of the third semiconductor chip is in contact with the thermal conductive pattern, and wherein the top surface of the first substrate is in contact with the thermal radiation post.
According to an aspect of the disclosure, a semiconductor package includes: a first substrate; a first semiconductor chip on the first substrate; a second semiconductor chip on the first substrate, the second semiconductor chip being spaced apart in a first direction from the first semiconductor chip, the first direction being parallel to a top surface of the first substrate; at least one thermal radiation structure on the first substrate and between the first semiconductor chip and the second semiconductor chip; and a third semiconductor chip on the first semiconductor chip, the second semiconductor chip, and the at least one thermal radiation structure, wherein the at least one thermal radiation structure includes: a thermal radiation post; and a thermal conductive pattern on the thermal radiation post, wherein the third semiconductor chip includes: a wiring layer; and a circuit layer on the wiring layer, wherein the thermal conductive pattern is in contact with the wiring layer, wherein the circuit layer includes a plurality of circuit regions, and wherein the at least one thermal radiation structure overlaps, in a second direction, with at least one of the plurality of circuit regions, the second direction being perpendicular to the top surface of the first substrate.
According to an aspect of the disclosure, a semiconductor package includes: a first redistribution substrate; a second redistribution substrate on the first redistribution substrate; a first semiconductor chip on the first redistribution substrate; a second semiconductor chip on the first redistribution substrate, the second semiconductor chip being spaced apart, in a first direction, from the first semiconductor chip, the first direction being parallel to a top surface of the first redistribution substrate; a third semiconductor chip on the first semiconductor chip and the second semiconductor chip, a portion of a bottom surface of the third semiconductor chip being in contact with a portion of a top surface of the first semiconductor chip and a portion of a top surface of the second semiconductor chip; and at least one thermal radiation structure below the third semiconductor chip, the at least one thermal radiation structure being between the first semiconductor chip and the second semiconductor chip, wherein the third semiconductor chip includes: a wiring layer; and a circuit layer on the wiring layer, wherein the at least one thermal radiation structure includes: a thermal radiation post; and a thermal conductive pattern on the thermal radiation post, wherein the thermal conductive pattern is in contact with the wiring layer, wherein the circuit layer includes a plurality of circuit regions, and wherein the at least one thermal radiation structure overlaps, in a second direction, with at least one of the plurality of circuit regions, the second direction being perpendicular to the top surface of the first redistribution substrate.
The above and other aspects, features, and advantages of certain embodiments of the disclosure will be more apparent from the following description taken in conjunction with the accompanying drawings, in which:
The description merely illustrates the principles of the disclosure. Those skilled in the art will be able to devise one or more arrangements that, although not explicitly described herein, embody the principles of the disclosure. Furthermore, all examples recited herein are principally intended expressly to be only for explanatory purposes to help the reader in understanding the principles of the disclosure and the concepts contributed by the inventor to furthering the art and are to be construed as being without limitation to such specifically recited examples and conditions. Moreover, all statements herein reciting principles, aspects, and embodiments of the disclosure, as well as specific examples thereof, are intended to encompass equivalents thereof.
Terms used in the disclosure are used only to describe a specific embodiment, and may not be intended to limit the scope of another embodiment. A singular expression may include a plural expression unless it is clearly meant differently in the context. The terms used herein, including a technical or scientific term, may have the same meaning as generally understood by a person having ordinary knowledge in the technical field described in the present disclosure. Terms defined in a general dictionary among the terms used in the present disclosure may be interpreted with the same or similar meaning as a contextual meaning of related technology, and unless clearly defined in the present disclosure, it is not interpreted in an ideal or excessively formal meaning. In some cases, even terms defined in the disclosure cannot be interpreted to exclude embodiments of the present disclosure.
In one or more embodiments of the disclosure described below, a hardware approach is described as an example. However, since the one or more embodiments of the disclosure include technology that uses both hardware and software, the various embodiments of the present disclosure do not exclude a software-based approach.
In addition, in the disclosure, in order to determine whether a specific condition is satisfied or fulfilled, an expression of more than or less than may be used, but this is only a description for expressing an example, and does not exclude description of more than or equal to or less than or equal to. A condition described as ‘more than or equal to’ may be replaced with ‘more than’, a condition described as ‘less than or equal to’ may be replaced with ‘less than’, and a condition described as ‘more than or equal to and less than’ may be replaced with ‘more than and less than or equal to’. In addition, hereinafter, ‘A’ to ‘B’ means at least one of elements from A (including A) and to B (including B).
The terms “include” and “comprise”, and the derivatives thereof refer to inclusion without limitation. The term “or” is an inclusive term meaning “and/or”. The phrase “at least one of,” when used with a list of items, means that different combinations of one or more of the listed items may be used, and only one item in the list may be needed. For example, “at least one of A, B, and C” includes any of the following combinations: A, B, C, A and B, A and C, B and C, and A and B and C, and any variations thereof. The expression “at least one of a, b, or c” may indicate only a, only b, only c, both a and b, both a and c, both b and c, all of a, b, and c, or variations thereof. Similarly, the term “set” means one or more. Accordingly, the set of items may be a single item or a collection of two or more items.
Referring to
The first redistribution substrate 400 may include a plurality of first dielectric layers 410 and a plurality of first redistribution patterns 411 that are stacked on each other. In the disclosure, a first direction D1 is defined to indicate one direction parallel to a top surface of the first redistribution substrate 400. A second direction D2 is defined to indicate one direction parallel to the top surface of the first redistribution substrate 400 and orthogonal to the first direction D1. A third direction D3 is defined to indicate one direction perpendicular to the top surface of the first redistribution substrate 400.
The first dielectric layers 410 may include an organic material, such as a photo-imageable dielectric (PID). The photo-imageable dielectric may be a polymer. The photo-imageable dielectric may include, for example, at least one selected from photosensitive polyimide, polybenzoxazole, phenolic polymers, and benzocyclobutene polymers.
The first redistribution patterns 411 may be provided in the first dielectric layers 410. The first redistribution patterns 411 may each have a first via part and a first wiring part that are connected into a single unitary piece. The first wiring part may be a pattern for horizontal connection in the first redistribution substrate 400. The first via part may be a portion for vertical connection between the first redistribution patterns 411 in the first dielectric layers 410. The first wiring part may be provided on the first via part. In an embodiment, the first wiring part and the first via part may be directly connected with no interface therebetween. The first wiring parts of the first redistribution patterns 411 may be positioned on top surfaces of the first dielectric layers 410. The first via parts of the first redistribution patterns 411 may penetrate the first dielectric layers 410 to come into connection with the first wiring parts of underlying first redistribution patterns 411. The first redistribution patterns 411 may include a conductive material. For example, the first redistribution patterns 411 may include copper (Cu).
In an embodiment, seed patterns may be disposed on bottom surfaces of the first redistribution patterns 411. For example, the seed patterns may cover bottom surfaces and sidewalls of the first via parts and bottom surfaces of the first wiring parts of corresponding first redistribution patterns 411. The seed patterns may include a different material from that of the first redistribution patterns 411. For example, the seed patterns may include copper (Cu), titanium (Ti), or any alloy thereof. According to some embodiments, the first redistribution patterns 411 may further include a barrier layer that prevents diffusion of materials included in the first redistribution patterns 411. The barrier layer may include titanium nitride (TiN) or tantalum nitride (TaN).
The first redistribution patterns 411 may include a first redistribution pad 411a, a second redistribution pad 411b, and a third redistribution pad 411c. The first redistribution pad 411a, the second redistribution pad 411b, and the third redistribution pad 411c may be portions of the first redistribution pattern 411 disposed on an uppermost end of the first redistribution substrate 400. The first redistribution pad 411a, the second redistribution pad 411b, and the third redistribution pad 411c may have their top surfaces that protrude from the top surface of the first redistribution substrate 400. The first redistribution pad 411a, the second redistribution pad 411b, and the third redistribution pad 411c may be connected to underlying first redistribution patterns 411.
The first redistribution substrate 400 may be provided with under-bump patterns 412 on a bottom surface thereof. The under-bump patterns 412 may be spaced apart from each other in the first direction D1. The under-bump patterns 412 may be connected to the first redistribution patterns 411. For example, the first via part of a lowermost one of the first redistribution patterns 411 may penetrate the first dielectric layer 410 to come into connection with the under-bump pattern 412. The under-bump patterns 412 may be electrically connected through the first redistribution patterns 411 to the first redistribution pad 411a, the second redistribution pad 411b, and the third redistribution pad 411c. The under-bump patterns 412 may include a conductive material. For example, the under-bump patterns 412 may include copper (Cu).
The under-bump patterns 412 may be provided with external connection terminals 420 on bottom surfaces thereof. The external connection terminals 420 may be spaced apart from each other in the first direction D1. The external connection terminals 420 may include a solder material. For example, the external connection terminals 420 may include tin (Sn), bismuth (Bi), lead (Pb), silver (Ag), or any alloy thereof.
The first semiconductor chip 100 may be disposed on the top surface of the first redistribution substrate 400. The first semiconductor chip 100 may include a first wiring layer 110, a circuit layer, and a first semiconductor substrate 130 (on the first wiring layer 110). In the disclosure, the circuit layer may refer to a region or layer in which is formed an integrated circuit such as a transistor. The first wiring layer 110 may include a second dielectric layer 105, the first wiring lines 108, and first chip pads 101 disposed in the second dielectric layer 105. The first wiring lines 108 may include metal, such as copper or aluminum. In the first wiring layer 110, the first chip pads 101 may be disposed on a bottom surface of the first semiconductor chip 100. The first semiconductor substrate 130 (of the first semiconductor chip 100) may be, for example, a silicon substrate. The first semiconductor substrate 130 may include a first ‘through via’ 150 that penetrates the first semiconductor substrate 130 and a first connection pad 170 disposed on a top surface of the first semiconductor chip 100.
For example, the first semiconductor chip 100 may be a mobile chip or an analog chip. For example, the first semiconductor chip 100 may include one of a WiFi module chip, a Bluetooth module chip, a cellular module chip, a power management chip, an AC-DC converter, a motor driver chip, and a radio frequency chip. According to some embodiments, the first semiconductor chip 100 may include an L3 cache memory region.
The second semiconductor chip 200 may be disposed on the top surface of the first redistribution substrate 400. The second semiconductor chip 200 may be spaced apart (in the first direction D1) from the first semiconductor chip 100. The second semiconductor chip 200 may include a second wiring layer 210, a circuit layer, and a second semiconductor substrate 230 (on the second wiring layer 210). The second wiring layer 210 may include a third dielectric layer 205, second wiring lines 208, and second chip pads 201 (disposed in the third dielectric layer 205). The second wiring lines 208 may include metal, such as copper or aluminum. In the second wiring layer 210, the second chip pads 201 may be disposed on a bottom surface of the second semiconductor chip 200. The second semiconductor substrate 230 may be, for example, a silicon substrate. The second semiconductor substrate 230 may include a second ‘through via’ 250 that penetrates the second semiconductor substrate 230 and a second connection pad 270 disposed on a top surface of the second semiconductor chip 200.
For example, the second semiconductor chip 200 may be a mobile chip or an analog chip. For example, the second semiconductor chip 200 may include one of a WiFi module chip, a Bluetooth module chip, a cellular module chip, a power management chip, an AC-DC converter, a motor driver chip, and a radio frequency chip. According to some embodiments, the second semiconductor chip 200 may include an L3 cache memory region.
Connection terminals 430 may be disposed between the first redistribution substrate 400 and the first semiconductor chip 100. Connection terminals 430 may be disposed between the first redistribution substrate 400 and the second semiconductor chip 200. For example, the connection terminals 430 may be interposed between and in contact with the first redistribution pad 411a and the first chip pad 101. For example, the connection terminals 430 may also be interposed between and in contact with first the redistribution pad 411a and the second chip pad 201. The first semiconductor chip 100 and the second semiconductor chip 200 may be operatively or electrically connected, through the connection terminals 430, to the first redistribution substrate 400. The connection terminals 430 may include a metallic material substantially the same as or similar to that of the external connection terminals 420. For example, the connection terminals 430 may include tin (Sn), bismuth (Bi), lead (Pb), silver (Ag), or any alloy thereof.
The thermal radiation structure 500 may be disposed on the top surface of the first redistribution substrate 400. For example, the thermal radiation structure 500 may be disposed between the first semiconductor chip 100 and the second semiconductor chip 200, and may be spaced apart in the first direction D1 and/or the second direction D2 from the first semiconductor chip 100 and the second semiconductor chip 200. A bottom surface of the thermal radiation structure 500 may be in contact with the top surface of the second redistribution pad 411b. According to some embodiments, an adhesive material may be provided between the bottom surface of the thermal radiation structure 500 and the top surface of the second redistribution pad 411b.
The thermal radiation structure 500 may include a thermal radiation post 510 and the thermal conductive pattern 520. In an embodiment, the thermal conductive pattern 520 may be disposed on the thermal radiation post 510. For example, the thermal radiation post 510 may be adjacent to the first redistribution substrate 400 than to the second redistribution substrate 600 (e.g., a second substrate). In an embodiment, the thermal radiation structure 500 may have a first width “W1” in the first direction D1.
In an embodiment, the first width W1 may range from about 150 μm to about 250 μm. In an embodiment, a length in the second direction D2 of the thermal radiation structure 500 may be different that depicted in
The thermal radiation structure 500 may have a first height H1 in the third direction D3. In an embodiment, the first height H1 may range from about 160 μm to about 230 μm. The thermal radiation post and the thermal conductive pattern 520 may respectively have a second height H2 in the third direction D3 and a third height H3 in the third direction D3. In an embodiment, the second height H2 may range from about 100 μm to about 150 μm, and the third height H3 may range from about 60 μm to about 80 μm. The thermal radiation post 510 may include, for example, copper (Cu). The thermal conductive pattern 520 may include a thermal interface material (TIM). The thermal conductive pattern 520 may include, for example, at least one selected from aluminum (Al), aluminum oxide (Al2O3), aluminum nitride (AlN), magnesium oxide (MgO), silicon carbide (SiC), and silicon (Si).
As shown in
The third semiconductor chip 300 may include a third wiring layer 310, a third semiconductor substrate 330, and a first circuit layer 320 (between the third wiring layer 310 and the third semiconductor substrate 330). In an embodiment, the third semiconductor substrate 330 may be disposed farther than the third wiring layer 310 from the first redistribution substrate 400. The third semiconductor substrate 330 may be, for example, a silicon substrate. The third wiring layer 310 and the first circuit layer 320 will be further discussed below.
For example, the third semiconductor chip 300 may be a logic chip. For example, the third semiconductor chip 300 may be one of a central processing unit (CPU), a graphic processing unit (GPU), and an application specific integrated circuit (ASIC).
As shown in
A second redistribution substrate 600 may be disposed on the first molding layer MD1. For example, the second redistribution substrate 600 may be disposed on an upper portion of the third semiconductor chip 300. The second redistribution substrate 600 may include second dielectric layers 610 and second redistribution patterns 611. A bottom surface of the second redistribution substrate 600 may be spaced apart in the third direction D3 from a top surface of the thermal radiation structure 500.
As shown in
Referring to
The first circuit layer 320 may be disposed on the third wiring layer 310. The first circuit layer 320 may include (a plurality of) transistors TR. At least one of the transistors TR may include a source, a drain, and a gate. For example, the transistors TR may perform a function of processing data through logic operations and control signal processing within the third semiconductor chip 300. The first circuit layer 320 may include a first circuit region RE1 and a second circuit region RE2. At least one of the first and second circuit regions RE1 and RE2 may include one or more transistors TR. The thermal radiation structure 500 may overlap, in the third direction D3, with the first circuit region RE1 and the second circuit region RE2.
The number and configuration of the transistors TR include in the first and second circuit regions RE1 and RE2 may be variously changed in accordance with placement and design. For example, in another embodiment, which is different from the embodiment shown in
Referring to
The fourth semiconductor chip 350 may include a fourth wiring layer 360, a fourth semiconductor substrate 380, and a second circuit layer 370 disposed between the fourth wiring layer 360 and the fourth semiconductor substrate 380. The fourth semiconductor substrate 380 may be disposed farther than the fourth wiring layer 360 from the first redistribution substrate 400. The fourth wiring layer 360 may include a fifth dielectric layer 365 and fourth wiring lines 368 disposed in the fifth dielectric layer 365. The fourth wiring lines 368 may include metal, such as copper or aluminum. The fourth semiconductor substrate 380 may be, for example, a silicon substrate. The fourth semiconductor chip 350 may be of a different type from the third semiconductor chip 300. The fourth semiconductor chip 350 may be, for example, a static random access memory (SRAM).
Referring to
Referring to
The package substrate 700 may be disposed on the second redistribution substrate 600. The package substrate 700 may be, for example, a printed circuit board (PCB). Alternatively, the package substrate 700 may have a structure in which at least one dielectric layer and at least one wiring layer are alternately stacked.
The package substrate 700 may include a plurality of first package substrate pads 702 on a top surface of the package substrate 700 and a plurality of second package substrate pads 701 on a bottom surface of the package substrate 700.
The fifth semiconductor chip 800 may be disposed on the package substrate 700. For example, the fifth semiconductor chip 800 may be a memory chip. For example, the fifth semiconductor chip 800 may be one of dynamic random access memory (DRAM), static random access memory (SRAM), and NAND Flash memory.
A third chip pad 801 disposed on one surface of the fifth semiconductor chip 800 may be connected through a bonding wire BW to the first package substrate pad 702 of the package substrate 700.
The second molding layer MD2 may be disposed on the package substrate 700. The second molding layer MD2 may cover the top surface of the package substrate 700 and lateral and top surfaces of the fifth semiconductor chip 800. The second molding layer MD2 may include a material substantially the same as or similar to that of the first molding layer MD1.
A package connection terminal 730 may be disposed between the package substrate 700 and the second redistribution substrate 600. For example, the package connection terminal 730 may be attached to the second redistribution pads 611b and in contact with the second package substrate pads 701. The package connection terminal 730 may electrically connect the fifth semiconductor chip 800 to the first semiconductor chip 100, the second semiconductor chip 200, and the third semiconductor chip 300. The package connection terminal 730 may include a metallic material substantially the same as or similar to that of the external connection terminals 420. For example, the package connection terminal 730 may include tin (Sn), bismuth (Bi), lead (Pb), silver (Ag), or any alloy thereof.
Referring to
In the related art, lower semiconductor chips of a semiconductor package may impede discharge of heat from an upper semiconductor chip in a hybrid bonding structure of semiconductor chips. For example, when the upper semiconductor chip is a logic chip, because the upper semiconductor chip performs logic operations and control signal processing, an amount of heat generated from the upper semiconductor chip may be greater than an amount of heat generated from the lower semiconductor chips, with the result that the semiconductor chips may decrease in lifetime and the semiconductor package may deteriorate in performance.
In contrast to the related art, semiconductor packages according to some embodiments of the disclosure may include the first semiconductor chip 100, the second semiconductor chip 200, the third semiconductor chip 300, and the thermal radiation structure 500. The thermal radiation structure 500 may be disposed between the first semiconductor chip 100 and the second semiconductor chip 200, and the third semiconductor chip 300 may be disposed on the first semiconductor chip 100, the second semiconductor chip 200, and the thermal radiation structure 500. In this case, one or more of a plurality of circuit regions included in the third semiconductor chip 300 may vertically overlap the thermal radiation structure 500. As a result, heat generated from the circuit regions may be promptly discharged downwards through the thermal radiation structure 500. In addition, as the number and arrangement of the thermal radiation structure 500 are variously changed in accordance with a design and arrangement of the circuit regions included in the third semiconductor chip 300, the semiconductor packages may have maximum thermal radiation properties.
Referring to
A first redistribution substrate 400 may be formed on the first adhesive member 900. The first redistribution substrate 400 may include a first dielectric layer 410 and first redistribution patterns 411.
The first dielectric layer 410 may be formed by coating, on the first adhesive member 900, an organic material such as a photo-imageable dielectric (PID). The formation of the first redistribution patterns 411 may include patterning the first dielectric layer 410 to form openings, forming a seed layer within the opening and on a top surface of the first dielectric layer 410, forming on the seed layer a mask that defines an area where a conductive pattern will be formed, using the seed layer as an electrode to perform an electroplating process to form the conductive pattern, removing the mask, and using the conductive pattern as an etching mask to pattern the seed layer.
The formation of the first dielectric layer 410, the formation of the seed layer, and the formation of the first redistribution patterns 411 may be repeatedly performed. Therefore, a first redistribution substrate 400 may be constituted by stacked first dielectric layers 410 and stacked first redistribution patterns 411.
Afterwards, a conductive pillar 550 may be formed on the third redistribution pad 411c included in the first redistribution substrate 400.
Referring to
Referring to
A first molding layer MD1 may be formed on a top surface of the first redistribution substrate 400. On the top surface of the first redistribution substrate 400, the first molding layer MD1 may be formed to cover an area between the first semiconductor chip 100 and the thermal radiation structure 500, an area between the second semiconductor chip 200 and the thermal radiation structure 500, and lateral and top surfaces of the third semiconductor chip 300. Thereafter, a second redistribution substrate 600 may be formed on the first molding layer MD1.
Referring to
The first redistribution substrate 400, the second redistribution substrate 600, and the first molding layer MD1 may undergo a sawing process along a sawing line SL. The sawing process may form a plurality of semiconductor packages 1 according to some embodiments of the disclosure depicted in
After that, the first redistribution substrate 400 and the second redistribution substrate 600 may be turned upside down again, and then the second carrier substrate 1100 and the second adhesive member 910 may be removed from the second redistribution substrate 600.
Referring to
Referring to
Afterwards, in an embodiment, the first redistribution substrate 400 may undergo a process similar to that discussed in
A semiconductor package according to some embodiments of the disclosure may include a first semiconductor chip, a second semiconductor chip, and a third semiconductor chip, and a thermal radiation structure. The thermal radiation structure may be disposed between the first semiconductor chip and the second semiconductor chip. The third semiconductor chip may be disposed on the first semiconductor chip, the second semiconductor chip, and the thermal radiation structure. In this case, one or more of a plurality of circuit regions included in the third semiconductor chip may vertically overlap the thermal radiation structure, and the thermal radiation structure may contact a substrate. As a result, heat generated from the circuit regions may be promptly discharged through the thermal radiation structure to the substrate. In addition, as the number and arrangement of the thermal radiation structure are variously changed in accordance with a design and arrangement of the circuit regions included in the third semiconductor chip, the semiconductor packages may have maximum thermal radiation properties.
The aforementioned description provides some embodiments for explaining the disclosure. Therefore, the disclosure are not limited to the embodiments described above. It will be understood by one of ordinary skill in the art that variations in form and detail may be made therein without departing from the spirit and features of the disclosure.
Number | Date | Country | Kind |
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10-2023-0139463 | Oct 2023 | KR | national |