In order to improve the integration of the semiconductor structure, more than one memory die may be disposed in a same package structure. HBM (High Bandwidth Memory) is a new type of memory. The technology for stacking memory dies represented by HBM expands the original one-dimensional memory layout to three-dimensional. That is, a plurality of memory dies are stacked together and packaged, thus greatly improving the density of memory dies and achieving the large capacity and the high bandwidth.
However, with the increase of stacked layers, the performance of HBM needs to be improved.
The disclosure relates to the technical field of semiconductor, in particular to a semiconductor structure and a method for manufacturing the same.
Embodiments of the disclosure provide a semiconductor structure and a method for manufacturing the same, which are at least beneficial to improving the performance of the semiconductor structure.
According to some embodiments of the disclosure, one aspect of the embodiments of the disclosure provides a semiconductor structure. The semiconductor structure includes a base having power ports, a memory module located on the base, wire bonds and at least one lead frame. The memory module includes a plurality of memory dies stacked along a first direction. The first direction is parallel to an upper surface of the base. Each of the plurality of memory dies has power-supply signal wires. At least one of the plurality of memory dies has a power-supply distribution layer. The power-supply signal wires are electrically connected with the power-supply distribution layer. The power-supply distribution layer includes a first distribution layer and a second distribution layer connected with each other. A plane of the first distribution layer is perpendicular to an upper surface of the base. The second distribution layer is located on a surface of the at least one of the plurality of memory dies away from the base. The wire bonds are connected with the second distribution layer. The at least one lead frame is connected with the wire bonds and the power ports.
According to some embodiments, another aspect of the embodiments of the disclosure also provides a method for manufacturing a semiconductor structure, which includes the following operations. A base is provided. The base has power ports. A memory module is provided. The memory module includes a plurality of memory dies stacked along a first direction. Each of the plurality of memory dies has power-supply signal wires. At least one of the plurality of memory dies has a power-supply distribution layer. The power-supply signal wires are electrically connected with the power-supply distribution layer. The power-supply distribution layer includes a first distribution layer and a second distribution layer connected with each other. A plane of the first distribution layer is perpendicular to an upper surface of the base. The second distribution layer is located on a surface of the at least one of the plurality of memory dies away from the base. The memory module is fixed on the base, and the first direction is parallel to the upper surface of the base. Wire bonds and at least one lead frame are provided. The wire bonds are connected with the second distribution layer. The at least one lead frame is connected with the wire bonds and the power ports.
Accompanying drawings herein, which are incorporated in and form a part of the specification, show embodiments consistent with the disclosure and serve to explain the principles of the disclosure together with the description. It is apparent that the drawings described below are only some embodiments of the disclosure, from which other drawings may be obtained without creative effort by a person of ordinary skill in the art.
Referring to
Embodiments of the disclosure provide a semiconductor structure. A plurality of memory dies are stacked along a direction parallel to an upper surface of the base. That is, an arrangement direction of the plurality of memory dies is parallel to the upper surface of the base, so communication distances of the plurality of memory dies are same, which is beneficial to unify communication delays and improve the operation speed. In addition, the power-supply distribution layers in the memory dies can change the layout of power-supply signal wires and lead the power-supply signal wires out of the memory dies, that is, the reliability of power supply can be improved by wired power supply. In addition, the wire bonds make connection between the lead frames and the memory module more flexible, and the lead frames can standardize the layout of power supply paths, thus ensuring stability of power supply.
Embodiments of the disclosure will be described in detail below with reference to the accompanying drawings. However, those skilled in the art will understand that, numerous technical details have been set forth in various embodiments of the disclosure, in order to make the reader better understand the disclosure. However, even without these technical details and various changes and modifications based on the following embodiments, the technical solutions claimed in the disclosure can be implemented.
As shown in
Such design includes at least the following effects.
First, the power-supply distribution layer 2 can lead the power-supply signal wires 12 out, so as to provide wired power supply to the memory dies 1, thus improving the stability of power supply. Specifically, surfaces of each of the memory dies 1 includes a front surface and a back surface opposite to each other, and side surfaces connecting the front surface and the back surface. The area of the front surface or the back surface is larger than the area of one of the side surfaces. A plane where the first distribution layer 21 is located is perpendicular to the upper surface of the base 9. In other words, the first distribution layer 21 may be located on the front surface or the back surface of the memory die 1 for connecting the power-supply signal wires 12. The second distribution layer 22 leads the first distribution layer 21 out to the side surface of the memory die 1. That is, the second distribution layer 22 may serves as pads connecting the first distribution layer 21 and the wire bonds 74, so as to increase soldering areas, reduce soldering difficulty and reduce contact resistance between the power-supply distribution layer 2 and the wire bonds 74.
Second, the wire bonds 74 and the lead frame 7 can form wired power supply paths between the base 9 and the memory dies 1. The lead frame 7 has high strength and is not easy to deform, so that it can standardize directions of the wired power supply paths. The wire bonds 74 are easy to bend, which can improve the flexibility of connecting the lead frame 7 and the power-supply distribution layer 2.
Third, the plurality of memory dies 1 are stacked along the first direction X, that is, the arrangement direction of the plurality of memory dies 1 is parallel to the base 9. Thus, side surfaces of the memory dies 1 face the base 9, and since the area of the side surfaces of the memory dies 1 is small, an area of the upper surface of the base 9 occupied is small, which is beneficial to increase the stacked number of the memory dies 1.
The semiconductor structure will be described in detail with reference to the accompany drawings.
First, it is to be noted that, the semiconductor structure has a first direction X, a second direction Y, and a third direction Z. The first direction X is a stacked direction of the memory dies 1. The second direction Y is perpendicular to the first direction X and is parallel to an upper surface of the logic die 3. The third direction Z is perpendicular to the upper surface of the logic die 3.
Referring to
The memory dies 1 may be dies such as DRAM (Dynamic Random Access Memory) or SRAM (Static Random-Access Memory). In some embodiments, the adjacent memory dies 1 may be stacked in a front-to-back way, which is beneficial to unify bonding operations of the memory dies 1 and makes the manufacturing process simpler. In some embodiments, the adjacent memory dies 1 may also be stacked in a front-to-front or back-to-back way. In an embodiment, the front surface of each of the memory dies 1 may be understood as an active surface 13, and the back surface may be understood as a non-active surface opposite to the active surface.
Referring to
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Referring to
Referring further to
If a memory die 1 has its own power-supply distribution layer 2, at least part of the power-supply signal wires 12 of the memory die 1 may be directly connected with its own power-supply distribution layer 2. That is, the part of the power-supply signal wires may be led out through its own power-supply distribution layer 2. If a memory die 1 does not have its own power-supply distribution layer 2, the power-supply signal wires 12 of the memory die 1 may be led out through the power-supply distribution layer 2 of another memory die 1. In other words, the memory die 1 may establish an electrical connection relationship with another memory die 1 by conductive vias 41 and bonding parts 42, thereby electrically connecting its own power-supply signal wires 12 with the power-supply signal wires 12 of the another memory die 1, and further with the power-supply distribution layer 2 of the another memory die 1.
The position and quantity relationships between the memory dies 1 and the power-supply distribution layers 2 will be described in detail below.
Referring to
Compared with disposing the power-supply distribution layer 2 on a memory die 1 in the middle of the memory module 100, disposing the power-supply distribution layer 2 on a memory die 1 at the outermost side of the memory module 100 is beneficial to reduce the distance between the power-supply distribution layer 2 and the lead frame 7, thus shortening the lengths of the wire bonds 74 to reduce power consumption and reducing the height of the whole package along the third direction Z.
In some embodiments, the two memory dies 1 at the two outermost sides of the memory module 100 have the power-supply distribution layers 2 respectively. The semiconductor structure includes two groups of the lead frames 7, and the two groups of the lead frames 7 are respectively close to the two memory dies 1 at the two outermost front and tail sides, and are connected with two power-supply distribution layers 2 respectively.
That is, the power-supply signal wires 12 may be led out from the two outermost sides of the memory module 100. Compared with leading the power-supply signal wires 12 out from one side of the memory module 100, leading the power-supply signal wires 12 out from both sides can provide more leading out positions, which is beneficial to reduce process difficulty and improve the reliability of power supply. In other embodiments, the power-supply signal wires 12 may be led out from one side of the memory module 100.
Specifically, referring to
For example, the two memory dies 1 at the two outermost sides are the first memory die 1a and the second memory die 1b, respectively. Referring to
That is, the first signal line groups 121 and the second signal line groups 122 are respectively led out from both sides of the memory module 100, which is beneficial to provide more sufficient connection positions for the wire bonds 74, so as to increase the distance between the adjacent wire bonds 74 and avoid wrong electrical connection.
Referring to
For example, the memory module 100 includes a first die set 10a and a second die set 10b. All of the power-supply signal wires 12 of the first memory die 1a may be electrically connected directly with the power-supply distribution layer 2 on the surface of the first memory die 1a. The power-supply signal wires 12 of other memory dies 1 within the first die set 10a may be electrically connected with the power-supply signal wires 12 of the first memory die 1a through the bonding parts 42 and the conductive vias 41, so that all of the power-supply signal wires 12 of the first die set 10a can be led out from the power-supply distribution layer 2 on the surface of the first memory die 1a. Similarly, all of the power-supply signal wires 12 of the second memory die 1b may be electrically connected directly with the power-supply distribution layer 2 on the surface of the second memory die 1b. The power-supply signal wires 12 of other memory dies 1 within the second die set 10b may be electrically connected with the power-supply signal wires 12 of the second memory die 1b through the bonding parts 42 and the conductive vias 41, so that all of the power-supply signal wires 12 of the second die set 10b can be led out from the power-supply distribution layer 2 on the surface of the second memory die 1b. The power-supply signal wires 12 of the two die sets 10 are led out separately, which is beneficial to improve the stability and reliability of power supply.
The lead frames 7 will be described in detail below.
Referring to
Referring to
The frame strips 70 are power frame strips 70P or grounding frame strips 70G. The power frame strips 70P are electrically connected with the power wires 20P, and the grounding frame strips 70G are electrically connected with the grounding wires 20G. The power frame strips 70P and the grounding frame strips 70G are alternately arranged along the second direction Y. That is, end surfaces of the power-supply wires 20 away from the base 9 may also be alternately arranged along the second direction Y. Because of great difference between the power supply signals and the grounding signals, the alternating arrangement of the two is beneficial to reduce electromagnetic interference between the adjacent frame strips 70.
Referring to
That is, the supporting frame 71 extends along a direction parallel to the upper surface of the base 9, which is beneficial to increase a soldering area between the lead frame 7 and the base 9, so as to enhance the soldering firmness. For example, a soldering bump 51 and a solder layer 52 are provided between the supporting frame 71 and the base 9.
Referring to
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In other embodiments, each of the lead frames 7 may also include only a body frame 72, without a soldering frame 73 and a supporting frame 71. That is, the opposite ends of the body frame 72 are soldered to the upper surface of base 9 and the wire bonds 74, respectively.
It is to be noted that since each of the lead frames 7 include a plurality of the frame strips 70 arranged at intervals. In other words, each of the plurality of frame strips 70 may include a body frame 72, a soldering frame 73, and a supporting frame 71.
Referring further to
For example, the first sealing layer 81 is in contact with the soldering frames 73. In this way, the first sealing layer 81 can support the soldering frames 73, thereby improving stability of the structure. In addition, it is also beneficial to reduce the distance between the soldering frames 73 and the memory module 100, thus reducing the lengths of the wire bonds 74.
For example, referring to
Referring to
In an embodiment, a material of the first sealing layer 81 and a material of the second sealing layer 82 may be same. For example, both the first sealing layer 81 and the second sealing layer 82 may be epoxy resin.
In an embodiment, the material of the first sealing layer 81 and the material of the second sealing layer 82 may be different. For example, the thermal conductivity of the second sealing layer 82 is higher than that of the first sealing layer 81. By this arrangement, heat introduced into the second sealing layer 82 through the lead frames 7 can be transferred to the external environment more quickly, so that adverse effect of high temperature environment on the memory module 100 is reduced.
Referring to
Since the distances between the plurality of memory dies 1 and the logical die 3 are same, delays of wireless communication between the plurality of memory dies 1 and the logical die 3 is consistent. In some embodiments, the second wireless communication parts 11 are located on sides of the memory dies 1 facing the logic die 3. Therefore, the distances between the first wireless communication parts 31 and the second wireless communication parts 11 can be reduced, thereby improving the quality of the wireless communication.
It is to be noted that, if the arrangement direction of the plurality of the memory dies 1 is perpendicular to an upper surface of the logical die 3, the communication delays between different layers of the memory dies 1 and the logical die 3 are quite different. In addition, as the number of layers increases, the number of through silicon vias (TSV) used for communication will increase proportionally, thus sacrificing wafer area. In the embodiments of the disclosure, the stacking direction and communication way of the memory dies 1 are changed, which is beneficial to improve the communication quality and save the wafer area.
Referring further to
In some embodiments, an adhesive layer 6 is further provided between the memory module 100 and the logic die 3. That is, the memory module 100 and the logic die 3 are connected together by gluing to form a memory particle. For example, the adhesive layer 6 may be a die attach film (DAF). An adhering process is simple and can save cost. In addition, metal ions may be doped in the adhesive layer 6 to improve the heat dissipation effect for the memory module 100 and the logic die 3. In other embodiments, a soldering layer (not shown) may be provided between the memory module 100 and the logic die 3. That is, the memory module 100 and the logic die 3 are connected together by soldering.
That is, leading the power-supply signal wires 12 out from the top of the memory module 100 can leave enough space at the bottom of the memory module 100 to connect the logical die 3, thus improving the structural strength.
Referring further to
To sum up, in the embodiments of the disclosure, a connection way of the wire bonds 74 is adopted at upper ends of the lead frames 7, which makes the connection way between the lead frames 7 and the memory module 100 more flexible. Moreover, a connection way of the soldering bumps 51 is adopted at lower ends of the lead frames 7, which makes connection stability between the lead frames 7 and the base 9 higher. The two connection ways are matched to make the wired power supply paths flexible and stable.
As shown in
Specifically, referring to
Specifically, the plurality of memory dies 1 are provided. A first distribution layer 21 is formed on at least one of the plurality of memory dies 1. After the first distribution layer 21 is formed, the plurality of memory dies 1 are stacked and bonded. For example, the power-supply signal wires 12 of each layer of the memory dies 1 are led out to a top memory die 1 and a bottom memory die 1 through conductive vias 41 and bonding parts 42, and then led to edges of the memory dies 1 by processing the power-supply distribution layers 2 on the top memory die 1 and the bottom memory die 1. It is to be noted that, during the bonding process, the memory dies 1 are placed horizontally.
Referring to
For example, the memory module 100 is rotated by 90°, so that each of the memory dies 1 is perpendicular to the logic die 3. The memory dies 1 and the logic die 3 are fixed through the DAF film. A plurality of memory modules 100 are reconstructed through the first molding process to form a reconstructed wafer. The second distribution layers 22 are deposited on a top surface of the reconstructed wafer as pads by a redistribution process.
Referring to
Specifically, the reconstructed wafer is scribed to form memory particles, each of which includes a memory module 100 and a logic die 3. The memory particles are soldered to the base 9 on which the lead frame 7 has been soldered in advance by flip-chip soldering. The power-supply wires 20 are respectively connected with the corresponding lead frame strips 70 through the wire bonds 74, so as to achieve the connection of power supply signals between the memory dies 1 and the base 9. Thereafter, a second sealing layer 82 covering the structures of the memory module 100, the wire bonds 74, the lead frames 7 and the like is formed by a second molding process.
It is to be noted that a reason for adopting the two molding processes is that: the first molding process may connect a plurality of memory modules 100 together, so that the second distribution layers 22 may be formed on the plurality of memory modules 100 synchronously, which is beneficial to reduce process operations. In addition, the volume of a single memory module 100 is small, and the total volume of the plurality of memory modules 100 after being connected together becomes larger, which have higher stability and are not easy to topple. In addition, the first sealing layer 81 formed by the first molding process can protect and fix the memory modules 100 in subsequent operations of forming the second distribution layers 22 and flip-chip soldering, so as to prevent the memory modules 100 from collapsing or being damaged, thereby being beneficial to ensuring the performance of the memory modules 100. In addition, the two molding processes in order can improve sealing effect. The bottom surface of the base 9 may have solder balls 91 to solder the base 9 to a peripheral circuit board.
To sum up, a memory particle are formed by vertically stacking a plurality of memory dies 1 and the logical die 3, and then the power-supply distribution layers 2 are led out to the base 9 by the lead frames 7 for packaging. Signal communication between the memory dies 1 and the logic die 3 is implemented wirelessly, which can effectively solve communication difficulties caused by the increase of layers of the memory dies 1 stacked in parallel.
In the description of the specification, descriptions referring to the terms “some embodiments” “other embodiments” “for example” or the like mean that specific features, structures, materials, or characteristics described in conjunction with the embodiments or examples are included in at least one embodiment or example in the disclosure. In this specification, schematic expressions of the above terms do not necessarily refer to a same embodiment or example. Further, the specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. In addition, those skilled in the art may combine and compose different embodiments or examples and the features of different embodiments or examples described in the specification without contradicting each other.
Although the embodiments of the disclosure have been shown and described above, it is to be understood that the above embodiments are exemplary and should not be understood as limitations of the disclosure. Those skilled in the art can make changes, modifications, substitutions and variants to the above embodiments within the scope of the disclosure, so any changes or modifications made according to the claims and the specification of the disclosure should be within the scope of the disclosure.
Number | Date | Country | Kind |
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202210957711.2 | Aug 2022 | CN | national |
This disclosure is a continuation application of International Application PCT/CN2022/117375, filed on Sep. 6, 2022, which claims priority to Chinese Patent Application No. 202210957711.2, filed on Aug. 10, 2022. The disclosures of International Application PCT/CN2022/117375 and Chinese Patent Application No. 202210957711.2 are hereby incorporated by reference in their entireties.
Number | Date | Country | |
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Parent | PCT/CN2022/117375 | Sep 2022 | US |
Child | 18449062 | US |