In spite of the fact the invention becomes clear to the skilled artisan already from the above description, the invention shall now be additionally exemplified with the help of figures. The figures show:
Along the cylindrical surface 7c of the inner space 7, still according to the embodiment of
A rotational drive 19 is operationally coupled to the transport carrousel 9 so as to rotate carrousel 9 about the axis AX. Thereby the arrangement 16 of the multitude of substrate carriers 11, loaded with the substrates 13, passes through the treatment areas of the respective treatment stations of the arrangement 15. Thus, there is established a relative rotation of the arrangement 16 of the multitude of substrate carriers 11 with respect to the arrangement 15 of treatment stations.
The arrangement 15 of treatment stations comprises or even, in a minimum configuration, consists of a first sputter deposition station 17A and of a second sputter deposition station 17B. The first sputter deposition station 17A has a first sputtering target TA which consists of a first soft magnetic material to be deposited as a layer material on the substrates 13. This first target material is addressed in
The second sputter deposition station 17B comprises a second target TB which consists of a second soft magnetic material MB which is to be deposited as a layer material on the substrates 13 and which is different from the soft magnetic material MA of target TA of the first sputtering station 17A. The material MB may consist of one or more than one of the ferromagnetic elements Fe,Co,Ni or may comprise, beside of one or more than one of these elements, one or more than one of non-ferromagnetic elements. Such at least one non-ferromagnetic element may be one or more than one element out of the groups IIIA, IVB and VB of the periodic system (according to groups 13,4,5 of IUAPC), thereby especially out of the group B,Ta,Zr.
Thus, at these two sputtering stations 17A and 17B non-reactive sputter deposition is performed and the material to be deposited on the substrates 13 is the solid material of the respective target TA, TB. Thereby, and if MA and/or MB are materials of more than one element, the stoichiometry and constancy of the stoichiometry over time of the material deposited on the extended surfaces 13o of the substrate 13 is accurately determined.
The sputtering stations 17A and 17B are electrically supplied by respective supply units 21A and 21B. Depending on the target material MA and MB the supply units 21A and 21B are DC-, pulsed DC-, including HIPIMS-supply units or are Rf supply units for single or for multiple frequency electric supply. It is also possible (not shown) to electrically bias the substrate carriers 11 of the arrangement 16 of the multitude of substrate carriers 11, either equally for depositing both materials MA and MB or selectively. In the embodiment of
The apparatus 1 further comprises a control unit 23. The control unit 23 on one hand controls the rotational drive 19 and thus relative rotational movement of the transport carrousel 9 and, on the other hand, treatment enablement and disablement of the sputter deposition stations 17A and 17B. Thereby, the control unit 23 maintains the sputter deposition stations 17A and 17B deposition-enabled, with respect to sputter depositing target material towards the substrate carriers 11 and thus upon the substrates 13 during more than one directly succeeding 360° relative revolutions of the arrangement 16 of the multitude of substrate carriers 11 with respect to the arrangement 15 of treatment stations, about axis AX. The number of revolutions during which the sputter deposition stations 17A and 17B are deposition-enabled, depends on the number of thin layers of the materials MA and MB to be deposited as a stack upon the extended surfaces 13o of the substrates 13. The addressed more than one 360° relative revolutions during which the sputter deposition stations 17A and 17B are deposition-enabled, are directly succeeding one another.
E.g., to load and unload substrates 13 to the apparatus, according to the embodiment of
Whereas it is absolutely possible to perform the relative rotational movement of the arrangement 16 of the multitude of substrate carriers 11, according to
In the case, according to a good embodiment, in which the transport carrousel 9 is controlled via the rotational drive 19 and control unit 23 to relatively rotate at a constant angular relative speed about axis AX at least during some of the more than one 360° uninterrupted relative revolutions, the thickness of each very thin layer deposited especially by the sputter deposition stations 17A and 17B on the surfaces 13o of the substrate 13 becomes governed by the power with which the respective sputtering stations 17A and 17B are supplied by the supply units 21A and 21B, in fact by the respective deposition rate i.e. amount of material deposited per time unit. Thus, the control unit 23 controls the power delivered by the supply units 21A and respectively 21B to the respective sputter deposition stations 17A and 17B, on one hand in dependency from the constant relative rotational speed of the arrangement 16 of the multitude of substrate carriers 11 with respect to the arrangement 15 of treatment stations and, on the other hand, in dependency from the desired very small layer thickness d1 for material MA and d2 for material MB.
If the arrangement 15 of treatment stations comprises further layer deposition stations which are deposition enabled during the same time as the first and second sputter deposition stations 17A,17B the same prevails: Deposition rate of such further stations is also controlled by the control unit 23 in dependency from the constant relative rotational speed as addressed and, on the other hand, in dependency from the desired very small layer thickness to be deposited by such further layer deposition station.
The thicknesses d including d1,d2 of the respective materials MA and MB and possibly of further materials, which are realized by the apparatus according to the invention and as exemplified in
If the arrangement 16 of the multitude of substrate carriers 11, as on the transport carousel 9 of
If the addressed relative rotation is driven by rotational drive 19 and controlled by control unit 23 for constant relative angular speed rotation, then the angular spacing of treatment stations of the arrangement 15 needs not be adapted to the mutual angular spacing of the substrate carriers 11 e.g. along the transport carrousel 9.
Especially in that case, in which the relative rotation is controlled by the control unit 23 and via rotational drive 19 to be continuous for two or more than two 360° succeeding relative revolutions, homogeneity of the resulting overall stack of very thin layers is improved by inverting the direction of relative revolution e.g. of the transport carrousel 9, as shown in
According to
As further shown in
Whereas in the embodiments of
A neighboring succeeding further sputter deposition station 18a has a target of at least one of the element B,Ta,Zr.
The second sputter deposition station 17B has a target of Co. Neighboring succeed, further sputter deposition stations 18b and 18c are installed and have, respectively, targets of Ta and Zr.
All the stations 18a to 18c are, as an example, deposition enabled same time as the stations 17A and 17B.
To further improve magnetic characteristics of the very thin layers, collimators (not shown) may be provided between the respective targets TA and TB and the revolving substrate carriers 11. Such collimators may also be provided at further layer deposition stations of the arrangement 15 of treatment stations.
In cycle according to
Specifically, and in one example, the material MA was Fe52Co28B20 and the material MB was Co91.5Ta4.5Zr4. The sum of thicknesses d1 and d2 was about 2 nm.
There resulted a layer stack of the addressed MA- and MB-very thin layers with a total thickness of about 80 nm. After having deposited this layer stack of about 80 nm thickness, the deposition chamber 25, for aluminum oxide deposition, was deposition-enabled and a thin layer of about 4 nm thickness of aluminum oxide was deposited on the 80 nm layer stack according to cycle of
By subsequent 40 360° anticlockwise continuous revolutions of transport carrousel 9 there was again deposited a 80 nm stack of very thin layers of the material MA and MB.
Thereby it was found, that by reducing d1 as well as d2 of the layers deposited from the addressed MA and MB material targets, e.g. from 1 nm down to 0.2 nm, the magnetic property Hk of the stack was improved from 35 Oe to nearly 50 Oe maintaining coercivity extremely low, i.e. smaller than about 0.1 to 0.2 Oe, which is mandatory for soft magnetic multilayers as required by ultra-low loss RF passive devices.
According to cycle (e) and the possibly following further cycles, the cycles (a) to (c) may be repeated as often as desired.
It has to be noted that the stoichiometry parameters and xn,yn,zn may be varied within the ranges as were addressed above to further optimize the soft magnetic behavior of the resulting stack of very thin, soft magnetic material layers for very high frequency applications as of one or several GHZ.
The substrates which were coated in the example according to
Whereas, according to the embodiments of
In the embodiment of
In the embodiment of
In the embodiment of
In the embodiment of
Please note that the stationary mount in the
In the embodiment of
In the embodiment of
In the embodiment of
As now becomes apparent to the skilled artisan further mechanical combinations of realizing the arrangement 16 of the multitude of substrate carriers 11 for the substrates 13 and of the arrangement 15 of treatment stations are possible, without leaving the scope of the present invention.
All explanations which were given with respect to the embodiment of the
Number | Date | Country | Kind |
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00562/17 | Apr 2017 | CH | national |
This application is a divisional application of U.S. application Ser. No. 16/607,829, filed Oct. 24, 2019, which is the U.S. National Stage of PCT International Application No. PCT/EP2018/059943, filed on Apr. 18, 2018, which claims the benefit of Switzerland Patent Application No. 00562/17, filed Apr. 27, 2017. These applications are hereby incorporated herein by reference in their entireties. There exists the need for miniaturization of integrated induction-based devices as e.g. of transformers, induction coils etc. operating at very high frequencies up to several GHz. E.g. from U.S. Pat. No. 7,224,254 it is known to realize such devices by depositing multiple layers of different soft magnetic materials on substrates. The present invention departs from the recognition, that by stacking very thin layers of at least two soft magnetic materials, an overall behavior of the layer stack results with improved characteristics for high frequency magnetic applications thereby allowing further reducing the size of inductive micro devices on substrates and improved high-frequency behavior. For industrial applications, techniques should be available to deposit efficiently and well-controlled stacks of very thin layers of soft magnetic materials. This is realized by the soft magnetic material multilayer deposition apparatus according to the present invention. It comprises a circular inner space vacuum transport chamber about an axis. Thereby the term “circular” is to be understood as including a polygon approximation of the respective circles. As will be addresses later, the circular inner space may be annular shaped or cylindrical. The axial extent if the circular inner space relative to its radial extent may be large or small. Along a plane perpendicular to the axis, a circular arrangement of a multitude of substrate carriers is provided, in the inner space and coaxially to the axis. Along a plane perpendicular to the axis, there is provided a circular arrangement of substrate treatment stations, the stations thereof treatment-operative into the inner space. There is further provided a rotational drive operationally coupled between the circular arrangement of the multitude of substrate carriers and the circular arrangement of treatment stations, so as to establish a relative rotation between the circular arrangement of the multitude of substrate carriers and the circular arrangement of treatment stations. The circular arrangement of the multitude of substrate carriers and the circular arrangement of treatment stations are mutually aligned. Either they are aligned as being provided along a common plane perpendicular to the axis, or they are aligned in that the two circular arrangements are arranged along equal radius circles with respect to the axis. Each substrate carrier is constructed to accommodate a substrate so that one of the extended surfaces—that surface to be treated by the apparatus—of each of the substrates subsequently faces the stations of the arrangement of treatment stations as the relative rotation of the two circular arrangements is established by the rotational drive. Depending on the specific technique of depositing the layer stack and of its overall structure, the arrangement of treatment stations may comprise different layer deposition stations e.g. for reactive or non-reactive sputter deposition of electrically conductive or of dielectric materials, etching stations etc. Specifically, and according to the invention, the arrangement of substrate treatment stations comprises at least one first and at least one second sputter deposition station, each with a single target. The first sputter deposition station has a first target of a first soft magnetic material. Thus, the first soft magnetic material to be deposited as a very thin layer on the substrates is sputtered from solid single target and not reactively. If the first target is of a mixed material, e.g. of two or more than two ferromagnetic elements and/or comprises one or more than one non-ferromagnetic element, sputter deposition from the solid of a single target allows a highly accurate control of the stoichiometry of the deposited first material and of accurate stability of its stoichiometry over time. Dependent on the characteristics of this first soft magnetic material with respect to sputtering, DC-, pulsed DC- including HIPIMS- or Rf-single or multiple frequency supplied sputtering is applied. The second sputter deposition station has a target of a second soft magnetic material, different from the first soft magnetic material. Please note, that under a most generic aspect, “different” may also mean the same material composition but with different stoichiometry. The second soft magnetic material to be deposited as a very thin layer on the substrates is as well sputtered from single target solid and not reactively. If the second target is of a mixed material, e.g. of two or more than two ferromagnetic elements and/or comprises one or more than one non-ferromagnetic elements, sputter deposition from the single target solid allows a highly accurate control of the stoichiometry of the deposited second material and of accurate stability of its stoichiometry over time. Dependent on the characteristics of this second soft magnetic material with respect to sputtering, DC-, pulsed DC- including HIPIMS- or Rf-single or multiple frequency supplied sputtering is applied. The apparatus further comprises a control unit operationally coupled to the stations of the arrangement of treating stations and to the rotational drive. The control unit controls the first and the second sputter deposition stations so as to be continuously sputter deposition enabled towards said substrate carriers, at least during more than one 360° relative revolutions of the circular arrangement of the multitude of substrate carriers relative to the circular arrangement of treatment stations, about the addressed axis, the addressed revolutions directly succeeding one another. Thus, sputter operation of at least the first and the second sputter deposition stations and respective sputtering towards the arrangement of the multitude of substrate carriers is not interrupted during the more than one relative revolutions of the arrangement of the multitude of substrate carriers with respect to the arrangement of treatment stations. Thereby any transitional states of sputtering effect are avoided as may occur by intermittently enabling and disabling sputter deposition. In one embodiment of the apparatus according to the invention, the circular inner space is annular and the arrangement of said multitude of substrate carriers or the arrangement of treatment stations is mounted to the radially outer circular surface of the annular or to the top surface or to the bottom surface of the annular inner space. In one embodiment of the apparatus according to the invention, the circular inner space is annular and the arrangement of said multitude of substrate carriers or said arrangement of treatment stations is mounted to the radially inner circular surface of said annular inner space. In one embodiment of the apparatus according to the invention, the circular inner space is cylindrical and the arrangement of the multitude of substrate carriers or the arrangement of treatment stations is mounted to the circular surface, which is the surrounding surface of the cylindrical inner space, or to the bottom surface or to the top surface of the cylindrical inner space. In one embodiment of the apparatus according to the invention, the arrangement of treatment stations is stationary and the arrangement of the multitude of substrate carriers is rotatable. It is nevertheless also possible to keep the arrangement of the multitude of substrate carriers stationary and to rotate the arrangement of treatment stations. In one embodiment of the apparatus according to the invention, the first target comprises or consists of one or more than one of the elements of the group Fe, Ni, Co and the second target comprises or consists of one or more than one element out of the group Fe, Ni, Co. Please note that the two target materials according to the invention are different: Thus, if the two targets consist each of one single of the addressed elements, then the targets are of different elements out of the addressed group. If the targets consist each of two of the addressed elements, they consist of different couples out of the addressed group or they consist of the same couples out of the addressed group but at different stoichiometry. If the targets consist each of all three elements of the addressed group, then they are different with respect to stoichiometry. In one embodiment of the apparatus according to the invention, the first target consists of one or more than one element out of the group Fe, Ni, Co and of at least one non-ferromagnetic element and/or the second target consists of one or more than one element out of the group Fe, Ni, Co and of at least one non-ferromagnetic element. Thus, the difference of the materials of the first and second targets may be based on difference of the one or more than one ferromagnetic elements as addressed above and/or on the difference with respect to the one or more than one non-ferromagnetic elements, including differences just based on different stoichiometry. In one embodiment of the apparatus according to the invention, the at least one non-ferromagnetic element just addressed is at least one element out of the groups IIIA, IVB and VB of the periodic system (according to groups 13,4,5 of IUAPC). In one embodiment of the apparatus according to the invention, the at least one non-ferromagnetic element just addressed is at least one element out of the group B, Ta, Zr. In one embodiment of the apparatus according to the invention, the first target comprises or consists of one or more than one element of the group Fe, Ni, Co and the second target comprises or consists of one or more than one element of the group Fe, Ni, Co and further comprising at least one further sputter deposition station neighboring the first and/or the second sputter deposition station and having a target of at least one non ferromagnetic element. In one embodiment of the just addressed embodiment, the at least one non-ferromagnetic element of the target of the further sputter deposition station is at least one element out of the groups IIIA, IVB and VB of the periodic system (according to groups 13,4,5 of IUAPC). In one embodiment of the just addressed embodiment the at least one non-ferromagnetic element is at least one out of the group B, Ta, Zr. During the more than one 360° relative revolutions of the arrangement of the multitude of substrate carriers with respect to the arrangement of treatment stations and about the addressed axis, the substrates are coated more than one time with very thin layers at least of the first and of the second soft magnetic materials. If the arrangement of substrate treatment stations does not comprise an additional treatment station between the first and second sputter deposition stations—also called sputtering stations-or the substrate treatment by such an additional treatment station is disabled during the addressed revolutions, very thin layers of the first and of the second soft magnetic materials are deposited directly one upon the other. If further the arrangement of treatment stations does not comprise further treatment stations, treatment-enabled during the addressed revolutions, a stack of first and second soft magnetic material layers is realized on the substrates. The number of very thin layers of the stack is governed by the number of 360° relative revolutions. Clearly more than one first sputter deposition station and more than one second sputter deposition station may be provided in the arrangement of treatment stations, so that more than two first and second soft magnetic material layers are deposited on the substrates per 360°-revolution directly one upon the other or separate by at least one very thin layer, deposited by at least one further layer depositing station of the arrangement of treatment stations and deposition-enabled as well during the more than one 360° relative revolutions. Per the addressed more than one 360° revolutions, directly subsequent to depositing a respective very thin layer of one of the first and/or of the second ferromagnetic target materials as was addressed, a very thin layer of a non-ferromagnetic material may be deposited by a further sputter deposition station which is deposition-enabled like the first and second sputter deposition stations. In one embodiment of the apparatus according to the invention, the control unit controls the rotational drive and thus relative rotation of the arrangement of the multitude of substrate carriers with respect to the arrangement of treatment stations, in a stepped manner. In one embodiment of the apparatus according to the invention, the control unit controls the rotational drive, and thus the relative rotation of the arrangement of the multitude of substrate carriers with respect to the arrangement of treatment stations, for continuous relative rotation at a constant angular velocity with respect to said axis, for at least some of said more than one 360° revolutions directly succeeding one another. Thus, one of these relative revolutions may be performed at a first constant angular velocity, another at a different constant velocity. Combined with controlling the first and the second sputter deposition stations to continuously sputter at least during the more than one directly succeeding 360° relative revolutions of the arrangement of the multitude of substrate carriers about the addressed axis, transitional, hard to control deposition behaviors are avoided. In one embodiment of the apparatus according to the invention, the control unit controls sputtering power of at least the first and of at least the second sputter deposition stations in dependency of an exposure time each of said substrate carriers is exposed to said first and to said second sputter deposition stations respectively, so as to sputter deposit by each of said first and second sputter deposition stations a layer of said first and of said second materials, respectively, of a respectively desired thickness d1,d2. In one embodiment of the embodiment just addressed the control unit performs control so that there is valid: 10 nm≥(d1,d2)≥0.1 nm. In one embodiment the control unit performs control so that there is valid: 5 nm≥(d1,d2,)≥0.1 nm. In one embodiment the control unit performs control so that there is valid: 1 nm≥(d1,d2,)≥0.1 nm. In one embodiment the control unit performs control so that there is valid: 0.5 nm≥(d1,d2,)≥0.1 nm or0.5 nm≥(d1,d2,)≥0.2 nm. In one embodiment the control unit performs control so that the thicknesses d1 and d2 are equal. In one embodiment the control unit performs control so that d1 and d2 are 1 nm. In one embodiment the control unit performs control so that at last one of d1 and d2 is <1 nm. In one embodiment the control unit performs control so that there is valid at least one of: 0.1 nm≤(d1,d2)≤3 nm0.3 nm≤(d1,d2)≤2 nm0.5 nm≤(d1,d2)≤1.5 nm. In one embodiment the control unit performs control so that the first and second layers reside directly one upon the other. In one embodiment the first sputtering station is constructed to deposit FeCoB and the second sputtering station is constructed to deposit CoTaZr. In one embodiment the control unit performs control so that the substrate carriers repeatedly pass the first and the second sputtering stations a multitude of times. In one embodiment of the apparatus according to the invention, the arrangement of treatment stations comprises at least one further layer deposition station. The control unit, on one hand, controls the further layer deposition station so as to continuously deposit at least during the more than one 360° revolutions. The control unit further controls the material deposition rate of the further layer deposition station, in dependency of an exposure time each of the substrate carriers is exposed to the further layer deposition station, so that, by the further layer deposition station, a layer of a desired thickness d3 is deposited. Thereby and in a good embodiment the addressed further layer deposition station is a sputter deposition station for a non-ferromagnetic material or element as was addressed above. In one embodiment of the apparatus according to the invention, there the control unit performs control so that for the desired thicknesses, d3, there is valid: 10 nm≥(d3)≥0.1 nm. Thereby in one embodiment the control unit performs control so that there is valid 5 nm≥d3≥2 nm. In one embodiment of the apparatus according to the invention, the apparatus comprises more than one of the first sputter deposition stations. In one embodiment of the apparatus according to the invention, the apparatus comprises more than one of the second sputter deposition stations. In one embodiment of the apparatus according to the invention, the first and the second sputter deposition stations are a pair of neighboring stations along the inner space of the vacuum transport chamber. In one embodiment of the apparatus according to the invention, comprising a multitude of the just addressed pairs, the first and second sputter deposition stations are arranged alternatingly. In one embodiment of the apparatus according to the invention, the first and the second sputter deposition stations are two stations of a group of more than two-layer deposition stations, the layer deposition stations of the group are provided along the inner space one neighboring the other, and the stations of the group are simultaneously deposition-activated by control of the control unit. Thus, there may be provided e.g. one further layer deposition station just ahead the first sputter deposition station and/or between the first and second sputter deposition station and/or just following the second sputter deposition station, considered in one direction of relative rotation of the arrangement of the multitude of substrate carriers with respect to the arrangement of treatment stations. All station members of the group are simultaneously deposition-activated as controlled by the controller unit. In one embodiment of the apparatus according to the invention, the apparatus comprises more than one of the groups and/or comprises different of the groups. Thus, e.g. multiple three-station groups may be provided and/or groups with different numbers of stations and/or with different stations. In one embodiment of the apparatus according to the invention, the arrangement of substrate treatment stations comprises at least one further sputter deposition station constructed to sputter deposit a further material on or towards the substrates or substrate holders. In one embodiment of the apparatus according to the invention, the addressed material is a non-magnetic metal or a non-magnetic metal alloy or a dielectric material. The dielectric material may e.g. be aluminum oxide, silicon oxide, tantalum oxide, silicon nitride, aluminum nitride or the respective carbides, oxi-carbides, nitro-carbides etc. In one embodiment of the apparatus according to the invention, the control unit controllably enables and disables treatment of the substrates by selected ones or by all of said treatment stations. Selected disabling of treatment stations of the arrangement of substrate treatment stations including the first and the second sputter deposition stations may be applied e.g. for loading substrates to and/or unloading substrates from the apparatus, thereby maintaining overall treatment of all substrates equal. Disabling and enabling substrate treatment by the respective stations may be performed by shutters, closing or opening the treatment connection from the stations to the substrate carriers and/or by switching on and off the electrical supply to the respective stations. Making use of shutters avoids switching transitional behaviors. In one embodiment of the apparatus according to the invention the control unit controls the rotational drive for continuous relative rotation at a constant angular velocity with respect to the axis for at least one of said more than one 360° relative revolutions directly succeeding one another and to inverse direction of revolution of the rotational drive. By inverting relative rotational or revolution direction of the arrangement of the multitude of substrate carriers with respect to the arrangement of treatment stations, layer deposition may be homogenized. In one embodiment of the apparatus according to the invention, at least one of the first and of the second sputter deposition stations comprises a collimator downstream the respective target. By such collimator a desired microstructure may be induced in the very thin layer which leads to desired magnetic properties. In one embodiment of the apparatus according to the invention, one of the first and of the second targets is of Fex1Coy1, the arrangement of treatment stations comprising a further sputtering station neighboring suceedingly succeeding the one sputtering station and having a target of Boron. The further sputtering station is controlled by the control unit to be deposition-enabled during the same time as the one sputtering station, and wherein there is valid x1+y1=100 and 20<y1<50. In one embodiment of the apparatus according to the invention, one of the first and of the second targets is of Co. The arrangement of treatment stations comprises at least two further sputtering stations, neighboring succeedingly the one sputtering station and having targets of Ta and of Zr respectively. The further sputtering stations are controlled by the control unit to be deposition-enabled during the same time as the one sputtering station. In one embodiment of the apparatus according to the invention, at least one of the first and of the second targets is of Fex2Coy2Bz2, wherein x2+y2+z2=100. In one embodiment of the just addressed embodiment the arrangement of treatment stations comprises at least one further layer deposition station constructed to deposit a dielectric material layer. In one embodiment of the apparatus according to the invention, at least one of the first and of the second targets is of Nix3Fey3, wherein x3+y3=100 and there is valid 50<y3<60 or 17.5<y3<22.5. In one embodiment of the apparatus according to the invention, the first target is of Fex4Coy4, the second target of Nix5Fey5 and there is valid x4+y4=100 and x5+y5=100 and 5<y4<20 and 17.5<y5<22.5 or 50<y5<60. In one embodiment of the apparatus according to the invention, the first target consists of Fex6Coy6Bz6 and the second target consists of Cox7Tay7Zrz7, wherein x6+y6+z6=100 and x7+y7+z7=100. In one embodiment of just addressed embodiment there is valid: x6>y6. In one embodiment of the apparatus according to the invention as just addressed there is valid: y6≥z6. In one embodiment of the apparatus according to the invention as just addressed there is valid: x7>y7. In one embodiment of the apparatus according to the invention as just addressed there is valid: y7≥z7. In one embodiment of the apparatus according to the invention as just addressed there is valid at least one or more than one of: 45≤x6≤60,50≤x6≤55,x6=52,20≤y6≤40,25≤y6≤30,y6=28,10≤z6≤30,15≤z6≤25,z6=20. In one embodiment of the apparatus according to the invention as just addressed there is valid at least one or more than one of: 85≤x7≤95,90≤x7≤93,x7=91.5,3≤y7≤6,4≤y7≤5,y7=4.5,2≤z7≤6,3≤z7≤5,z7=4. In one embodiment of the apparatus according to the invention, the control unit controls the relative rotation and/or the power applied to at least the first and the second targets and possibly to further layer deposition stations of the arrangement of treatment stations so as to deposit by each of said first and second sputter deposition stations and possibly at least one further layer deposition station, per substrate exposure thereto, a layer of a respective thickness d for which there is valid at least one of: 0.1 nm≤d≤3 nm0.3 nm≤d≤2 nm0.5 nm≤d≤1.5 nm. Two or more than two embodiments of the apparatus according to the invention and as addressed may be combined unless being in contradiction. The invention is further directed to a method of manufacturing a substrate with an induction device comprising a core, the core comprising thin layers deposited by sputtering, wherein at least a part of the thin layers is deposited by means of an apparatus according to the invention or by one or more than one of the addressed embodiments of this apparatus. The invention is further directed to a method of manufacturing a substrate with a core for an induction device, the core comprising thin layers deposited by sputtering, wherein at least a part of the thin layers is deposited by means of an apparatus according to the invention or by one or more than one of the addressed embodiments of this apparatus. The invention is further directed to a soft magnetic multilayer stack comprising first layers of a first soft-magnetic material, second layers of a second soft-magnetic material, the second soft-magnetic material being different from the first soft-magnetic material, the first layers having each a thickness d1, the second layers having each a thickness d2 and wherein there is valid 5 nm≥(d1,d2)≥0.1 nm. Thereby the thicknesses d1 and d2 may vary from individual layer to individual layer within the addressed ranges for d1 and d2. In one embodiment of the soft magnetic multilayer stack according to the invention there bis valid: 1 nm≥(d1,d2)≥0.1 nm. In one embodiment of the soft magnetic multilayer stack according to the invention there is valid at least one of: 0.1 nm≤(d1,d2)≤3 nm,0.3 nm≤(d1,d2)≤2 nm,0.5 nm≤(d1,d2)≤1.5 nm. In one embodiment of the soft magnetic multilayer stack according to the invention there is valid: 0.5 nm≥(d1,d2,)≥0.1 nmor0.5 nm≥(d1,d2,)≥0.2 nm. In one embodiment of the soft magnetic multilayer stack according to the invention the thicknesses d1 and d2 are equal. In one embodiment of the soft magnetic multilayer stack according to the invention d1 and d2 are 1 nm. In one embodiment of the soft magnetic multilayer stack according to the invention at last one of d1 and of d2 is smaller than 1 nm. In one embodiment of the soft magnetic multilayer stack according to the invention the first and the second layers reside directly one upon the other. In one embodiment of the soft magnetic multilayer stack according to the invention the first layers are of FeCoB and the second layers are of CoTaZr. In one embodiment of the soft magnetic multilayer stack according to the invention the first and second layers reside directly one upon the other, the stack comprising a multitude of the first and of the second layers, the multitude being covered by a layer of non-ferromagnetic material. In one embodiment the addressed non-ferromagnetic material is AlO2. One embodiment the soft magnetic multilayer comprises more than one of the addressed multitude, with at least one respective layer of the non-ferromagnetic material therebetween. The invention is further directed on a soft-magnetic multilayer comprising: A multitude of FeCoB layers,A multitude of CoTaZr layers,the layers of FeCoB residing in an alternating manner directly on the layers of CoTaZr, the common multitude of FeCoB layers and of CoTaZr layers being covered by a layer of AlO2. In one embodiment of the soft magnetic multilayer stack according to the invention as just addressed, the layers of FeCoB have a thickness d1 and the layers of CoTaZr have a thickness d2,d1 and d2 being equal. In one embodiment of the soft magnetic multilayer stack according to the invention as just addressed there is valid at least one of: 0.1 nm≤(d1,d2)≤3 nm, 0.3 nm≤(d1,d2)≤2 nm,0.5 nm≤(d1,d2)≤1.5 nm. In one embodiment of the soft magnetic multilayer stack according to the invention as just addressed d1 and d2 are smaller than 1 nm, down to 0.2 nm. The invention is further directed on a core for an induction device or an inductive device with a core, wherein the core comprises at least one soft magnetic multilayer according to the invention or according to one or more than one embodiments thereof. Please note that one or more than one of the embodiments of the magnetic multilayers according to the invention may be combined with one or more than one of the respective embodiments, if not contractionary.
Number | Date | Country | |
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Parent | 16607829 | Oct 2019 | US |
Child | 18440448 | US |