Various features relate to stacked integrated circuit devices.
Electrical connections exist at each level of a system hierarchy. This system hierarchy includes interconnection of active devices at a lowest system level all the way up to system level interconnections at the highest level. For example, interconnect layers can connect different devices together on an integrated circuit. As integrated circuits become more complex, more interconnect layers are used to provide the electrical connections between the devices. More recently, the number of interconnect levels for circuitry has substantially increased due to the large number of devices that are now interconnected in a modern electronic device. The increased number of interconnect levels for supporting the increased number of devices involves more intricate processes.
State-of-the-art mobile application devices demand a small form factor, low cost, a tight power budget, and high electrical performance. Mobile package design has evolved to meet these divergent goals for enabling mobile applications that support multimedia enhancements. These mobile applications, however, are susceptible to power and signal routing issues when multiple dies are arranged within the small form factor. In particular, decoupling for a power distribution network (PDN) of a stacked integrated circuit (IC) to suppress power distribution noise is difficult due to a smaller footprint of stacked ICs.
Various features relate to integrated circuit devices.
One example provides a stacked integrated circuit (IC) device includes a first die including active circuitry and a power distribution network (PDN). The first die has a first set of contacts on a first side of the first die. The stacked IC device also includes a second die coupled, on a first side of the second die, to the first side of the first die. The second die also includes, on a second side of the second die, a second set of contacts to electrically connect circuitry of the second die to a substrate. The stacked IC device also includes an integrated capacitor device (ICD) coupled to the first side of the first die. The ICD is electrically connected, via the first set of contacts, to the PDN and includes one or more through-ICD conductors to electrically connect the PDN to the substrate.
Another example provides a device that includes a stacked IC device. The stacked IC device includes a first die including active circuitry and a PDN. The first die has a first set of contacts on a first side of the first die. The stacked IC device also includes a second die coupled, on a first side of the second die, to the first side of the first die. The second die also includes, on a second side of the second die, a second set of contacts to electrically connect circuitry of the second die to a substrate. The stacked IC device also includes an ICD coupled to the first side of the first die. The ICD is electrically connected, via the first set of contacts, to the PDN and includes one or more through-ICD conductors to electrically connect the PDN to the substrate.
Another example provides a method for fabricating a stacked IC device. The method includes coupling a first side of a second die to a first side of a first die. The first die includes a first set of contacts on the first side of the first die, active circuitry, and a power distribution network PDN. The second die includes, on a second side of the second die, a second set of contacts to electrically connect circuitry of the second die to a substrate. The method also includes coupling, via the first set of contacts, an ICD to the first side of the first die, where the ICD includes one or more through-ICD conductors to electrically connect the PDN to the substrate.
Various features, nature and advantages may become apparent from the detailed description set forth below when taken in conjunction with the drawings in which like reference characters identify correspondingly throughout.
In the following description, specific details are given to provide a thorough understanding of the various aspects of the disclosure. However, it will be understood by one of ordinary skill in the art that the aspects may be practiced without these specific details. For example, circuits may be shown in block diagrams in order to avoid obscuring the aspects in unnecessary detail. In other instances, well-known circuits, structures and techniques may not be shown in detail in order not to obscure the aspects of the disclosure.
Particular aspects of the present disclosure are described below with reference to the drawings. In the description, common features are designated by common reference numbers. As used herein, various terminology is used for the purpose of describing particular implementations only and is not intended to be limiting of implementations. For example, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. Further, some features described herein are singular in some implementations and plural in other implementations. For ease of reference herein, such features are generally introduced as “one or more” features and are subsequently referred to in the singular or optional plural (as indicated by “(s)”) unless aspects related to multiple of the features are being described.
As used herein, the terms “comprise,” “comprises,” and “comprising” may be used interchangeably with “include,” “includes,” or “including.” As used herein, “exemplary” indicates an example, an implementation, and/or an aspect, and should not be construed as limiting or as indicating a preference or a preferred implementation. As used herein, an ordinal term (e.g., “first,” “second,” “third,” etc.) used to modify an element, such as a structure, a component, an operation, etc., does not by itself indicate any priority or order of the element with respect to another element, but rather merely distinguishes the element from another element having a same name (but for use of the ordinal term). As used herein, the term “set” refers to one or more of a particular element, and the term “plurality” refers to multiple (e.g., two or more) of a particular element.
Improvements in manufacturing technology and demand for lower cost and more capable electronic devices has led to increasing complexity of ICs. Often, more complex ICs have more complex interconnection schemes to enable interaction between ICs of a device. The number of interconnect levels for circuitry has substantially increased due to the large number of devices that are now interconnected in a state-of-the-art mobile application device.
These interconnections include back-end-of-line (BEOL) interconnect layers, which may refer to the conductive interconnect layers for electrically coupling to front-end-of-line (FEOL) active devices of an IC. The various BEOL interconnect layers are formed at corresponding BEOL interconnect levels, in which lower BEOL interconnect levels generally use thinner metal layers relative to upper BEOL interconnect levels. The BEOL interconnect layers may electrically couple to middle-of-line (MOL) interconnect layers, which interconnect to the FEOL active devices of an IC.
State-of-the-art mobile application devices demand a small form factor, low cost, a tight power budget, and high electrical performance. Mobile package design has evolved to meet these divergent goals for enabling mobile applications that support multimedia enhancements. For example, fan-out (FO) wafer level packaging (WLP) or FO-WLP process technology is a development in packaging technology that is useful for mobile applications. This chip first FO-WLP process technology solution provides flexibility to fan-in and fan-out connections from a die to package balls. In addition, this solution also provides a height reduction of a first level interconnect between the die and the package balls of mobile application devices. These mobile applications, however, are susceptible to power and signal routing issues when multiple dies are arranged within the small form factor.
Stacked die schemes and chiplet architectures are becoming more common as significant power performance area (PPA) yield enhancements are demonstrated for stacked die and chiplet architecture product lines. As used herein, “stacked dies” and/or “stacked ICs” refer to arrangements in which one die (e.g., a first die) is disposed over (including directly over) another die (e.g., a second die). In a stacked die or stacked IC device, the one or more of the dies can also be positioned over one or more other devices, such as an integrated capacitor device, as described further below. Unfortunately, stacked die schemes can involve high power density targets, which impose significant power distribution inefficiencies. Various aspects of the present disclosure provide a stacked IC device arranged to provide improved integration of a capacitor with a power distribution network (PDN), resulting in improved PDN performance.
As used herein, the term “layer” includes a film, and is not construed as indicating a vertical or horizontal thickness unless otherwise stated. As used herein, the term “chiplet” may refer to an integrated circuit block, a functional circuit block, or other like circuit block specifically designed to work with one or more other chiplets to form a larger, more complex chiplet architecture.
A 3D integrated circuit (3D IC) includes a set of stacked and interconnected dies. Generally, a 3D IC architecture can achieve higher performance, increased functionality, lower power consumption, and/or smaller footprint, as compared to providing the same circuitry in a monolithic die or in a two-dimensional (2D) IC structure. Unfortunately, capacitive decoupling for power distribution networks (PDNs) of 3D ICs to suppress power distribution noise is challenging. In particular, the available space for landside capacitors (LSCs) under a die shadow in a 3D IC is limited due to the smaller footprint of 3D ICs. For example, different logic blocks of a 3D IC may be placed to overlap each other in the stacked dies, making it even more challenging to provide decoupling for the circuitry in the stacked dies. In addition, an electrical path of the traditional landside capacitor placement on a package substrate may exhibit larger inductance parasitics, which may degrade the landside capacitor decoupling performance.
Aspects of the present disclosure are directed to a stacked IC device that uses a 3D IC architecture, where an integrated capacitor device (ICD) is stacked with the dies in the 3D IC architecture to provide PDN capacitor integration. In some aspects of the present disclosure, a capacitor integration approach disposes the ICD in a space adjacent to a lower die of a die stack (e.g., between an upper die of the die stack and a substrate under the lower die) and electrically coupled to the PDN of the upper die, as described further below. The ICD can include, for example, one or more deep trench capacitors integrated in a semiconductor (e.g., silicon) die, one or more multilayer ceramic capacitors, one or more integrated passive device (IPD) capacitors, etc.
The stacked IC device 102 includes a plurality of dies (e.g., the first die 104 and a second die 114). Each die can include integrated circuitry, such as a plurality of transistors and/or other circuit elements arranged and interconnected to form logic cells, memory cells, etc. Components of the integrated circuitry can be formed in and/or over a semiconductor substrate. Different implementations can use different types of transistors, such as a field effect transistor (FET), planar FET, finFET, a gate all around FET, or mixtures of transistor types. In some implementations, a front end of line (FEOL) process may be used to fabricate the integrated circuitry in and/or over the semiconductor substrate.
In the stacked IC device 102 of
In the stacked IC device 102 of
The stacked IC device 102 also includes an integrated capacitor device (ICD) 124 coupled to the first side 112 of the first die 104. The ICD 124 is electrically connected, via the first set of contacts, to the PDN 108 and includes one or more through-ICD conductors 126 to electrically connect the PDN 108 to the substrate 122. As illustrated in
In a particular aspect, at least one edge 130 of the first die 104 overhangs at least one edge 132 of the second die 114 to define an overhang region 134, and the ICD 124 is disposed within the overhang region 134. Disposing the ICD 124 in the overhang region 134 positions the capacitor(s) 150 of the ICD 124 very close to the first die 104 enabling use of very short, low inductance electrical connections between the capacitor(s) 150 and the PDN 108.
In some implementations, the stacked IC device 102 includes mold compound 136 at least partially encapsulating the first die 104, the second die 114, and the ICD 124 to form a packaged IC device. In some such implementations, one or more conductors 138 pass through the mold compound 136 and are electrically connected to the first die 104. In such implementations, the conductor(s) 138 (e.g., through-mold vias (TMVs) are configured to provide an electrical connection between the first die 104 and the substrate 122. For example, in some such implementations, the first die 104 includes input/output (I/O) circuitry 142, and the conductor(s) 138 are connected to the I/O circuitry 142 to provide a data path 140 between the first die 104 and another device 144 that is coupled to the substrate 122. As one illustrative example, the other device 144 can include a Dynamic Random-Access Memory (DRAM) chip (or chiplet). In this illustrative example, the I/O circuitry 142 of the first die 104 can include or correspond to interface circuitry (e.g., serializer/deserializer (SerDes) circuitry, a double data rate (DDR)-type DRAM bus interface circuit), memory buffers, and/or other circuitry that facilitates interaction between the active circuitry 106 and the DRAM. In some implementations, the I/O circuitry 142 can be connected to other devices in addition to or instead of the other device 144. For example, the I/O circuitry 142 can interact with one or more other devices on a printed circuit board via connectors 174.
The stacked IC device 102 can also include connectors to couple the stacked IC device 102 to other circuitry of the device 100. For example, the stacked IC device 102 can include interconnects 146, such as ball grid array (BGA), C4 bumps, or other connectors to electrically couple the stacked IC device 102 to the substrate 122. In this example, the interconnects 146 can include connectors to the second set of contacts of the second die 114, the through-ICD conductor(s) 126, and the one or more conductors 138 to the substrate 122.
In
Forming the stacked IC device 102 using chiplets arranged and interconnected as a 3D stacked IC can provide various benefits as compared to providing the same functional circuitry in one monolithic chip. For example, each chiplet is smaller than a single monolithic die including all of the same functional circuit blocks would be. Since yield loss (and costs due to yield lost) in IC manufacturing tends to increase as the die size increases, using smaller dies can reduce yield loss (i.e., increase yield) of the IC manufacturing process. Another benefit is that the chiplets can be fabricated in different locations and/or by different manufacturers, and in some cases, using different fabrication technologies (e.g., different fabrication technology nodes). As an example, one die of a chiplet-based integrated device (e.g., the first die 104 of the stacked IC device 102) can include components (e.g., interconnects, transistors, etc.) that have a first minimum size, and another die of the chiplet-based integrated device (e.g., the second die 114 of the stacked IC device 102) can include components (e.g., interconnects, transistors, etc.) that have a second minimum size, where the second minimum size is greater than the first minimum size. In contrast, all of the circuitry of a monolithic die is fabricated using the same fabrication technologies and equipment. As a result, when manufacturing a monolithic die, the entire die may be subject to the tightest manufacturing constraint of the most complex component of the monolithic die. In contrast, when using chiplets, different chiplets can be manufactured using different fabrication technologies (e.g., different fabrication technology nodes), and only the chiplet or chiplets that include the most complex components are subjected to the tightest manufacturing constraints. In this arrangement, chiplets fabricated using less expensive and/or higher yield fabrication technologies can be integrated with chiplets fabricated using more expensive and/or lower yield fabrication technologies to form an IC (e.g., the stacked IC device 102), resulting in overall savings. Still further, in some cases, as technology improves, the design of a chiplet can be changed. Chiplet stacking allows such new chiplet designs to be integrated with older chiplet designs to form stacked IC devices, which improves manufacturing flexibility and reduces design costs.
Optionally, the second die 114 can include one or more through silicon vias (TSVs) 162 coupling one or more contacts of the third set of contacts (e.g., the contact 160) to one or more contacts of the second set of contacts (e.g., the contact 120) to electrically connect the active circuitry 106 of the first die 104 to the substrate 122. In some implementations, the stacked IC device 102 includes a fourth set of contacts (including representative contact 164) on a second side 166 of the first die 104 to electrically connect the stacked IC device 102 to another device (e.g., optional device 168 in
In a particular aspect, the capacitor(s) 150 are coupled to the PDN 108 to suppress power distribution noise of the PDN 108. In conventional implementations, the PDN 108 can be coupled to one or more landside capacitors (such as a DTC 170 in
One strategy that is used to position noise suppression capacitors near the PDN is to position the noise suppression capacitors in the die shadow of the die or IC device that includes the PDN. Stacked IC devices (such as the stacked IC device 102) have small die shadows, and often area in the die shadow could be beneficially used for other purposes, such as to provide electrical connectors 174. Thus, a technical benefit of positioning the ICD 124 in an overhang region 134 between the first die 104 and the substrate 122 is that fewer landside capacitors can be used for noise suppression, which frees up space on the substrate 122 for more electrical connectors 174 or for more beneficial positioning of such electrical connectors 174.
Another strategy that is used to limit impedance of noise suppression capacitors to a PDN of an IC device is to embed one or more noise suppression capacitors within the substrate 122. The DTC 172 is an example of such a noise suppression capacitor. Positioning the noise suppression capacitors in the substrate 122 faces the same challenges regarding the smaller size of the die shadow, but can reduce displacement of connectors 174 of the substrate 122. However, positioning noise suppression capacitors in the substrate 122 increases manufacturing complexity of the substrate 122 and can require forming discontinuities in one or more conductive planes 176 of the substrate 122, which can decrease performance of the device 100. Thus, a technical benefit of positioning the ICD 124 in an overhang region 134 between the first die 104 and the substrate 122 is that manufacturing complexity of the substrate 122 is not increased, and discontinuities in the conductive plane(s) 176 of the substrate 122 can be avoided.
In addition to the above, a technical benefit of positioning the ICD 124 in an overhang region 134 between the first die 104 and the substrate 122 is that this arrangement provides a much shorter (and therefore lower impedance) conductive path between the PDN 108 and the capacitors 150 than is used to connect a PDN to either a capacitor embedded in the substrate 122 or a landside capacitor, leading to improved performance (e.g., better noise suppression) of the PDN.
Although
In the example illustrated in
In the example illustrated in
In other implementations, the integrated device 304 includes another die, an integrated passive device, or another component of the stacked IC device 302. Whether the integrated device 304 is an ICD or another device, one or more of the TSVs 162 of the second die 114 can be coupled to the integrated device 304 to electrically connect the integrated device 304 to the substrate 122. Additionally, or alternatively, the integrated device 304 can be electrically connected to circuitry of the second die 114.
In the example illustrated in
In
In some implementations, the second overhang region 434 includes the mold compound 136, and one or more conductors 408 pass through the mold compound 136 and are electrically connected to the first die 104. For example, the conductor(s) 408 can provide an electrical connection between the first die 104 and the substrate 122. In some such implementations, the conductor(s) 408 are connected to the I/O circuitry 142 (or another set of I/O circuitry of the first die 104) to provide a data path 416 between the first die 104 and the device 144 or another device 418 coupled to the substrate 122.
The stacked IC device 502 is similar to the stacked IC device 402 in that the first edge 130 of the first die 104 extends past the first edge 132 of the second die 114 to form the overhang region 134, and the second edge 204 of the first die 104 extends past the second edge 206 of the second die 114 to form the second overhang region 434. In the example illustrated in
In contrast to the stacked IC device 402, the stacked IC device 502 includes one or more underhang regions. For example, in
In the example illustrated in
In some implementations, the device 510, the device 518, or both, include an ICD, another die, an integrated passive device, or another component of the stacked IC device 302, as described with reference to the integrated device 304 of
The stacked IC device 602 is similar to the stacked IC device 402 in that the first edge 130 of the first die 104 extends past the first edge 132 of the second die 114 to form the overhang region 134, and the second edge 204 of the first die 104 extends past the second edge 206 of the second die 114 to form the second overhang region 434. In the example illustrated in
In contrast to the stacked IC device 402, the stacked IC device 602 includes a third overhang region 604. For example, in
In the example illustrated in
Optionally, in some implementations, the fourth edge 514 of the first die 104 can also extend past the fourth edge 516 of the second die 114 to define a fourth overhang region. In such implementations, the fourth overhang region can include one or more additional devices similar to the device 606, one or more conductors passing through the mold compound 136 and electrically connected to the first die 104, or combinations thereof.
Like the stacked IC device 402 of
Like the stacked IC device 502 of
In
While each of
While each of
While each of
Various examples above illustrate other devices (e.g., devices 144, 418) coupled to the substrate 122 adjacent to a stacked IC device (e.g., one of the stacked IC devices 102, 202, 302, 402, 502, 602, 702, 802, or 902). In each of the illustrated examples, the other device is illustrated as oriented such that sides of the other device are roughly parallel with sides of the stacked IC device. Put another way, the stacked IC device and the other device are shown as positioned side by side. However, in some implementations, the stacked IC device or the other device can be rotated (relative to this side-by-side orientation) such that a corner of one is oriented toward a side of the other (e.g., a corner of the stacked IC device is oriented toward a side of the other device or a corner of the other device is oriented toward the stacked IC device). For example, such a corner-to-side orientation can be used in some implementations in which the I/O circuitry 142 of the stacked IC device and/or the TMVs (e.g., the conductors 138, 408) are disposed along two adjacent edges of the stacked IC device, such as in the examples illustrated in
In some implementations, fabricating a stacked IC device (e.g., any of the stacked IC devices 102, 202, 302, 402, 502, 602, 702, 802, or 902) includes several processes.
It should be noted that the sequence of
Stage 1 of
Stage 2 illustrates a state after a mold compound 1008 is disposed on the carrier 1006 and between the first dies 1002 and the integrated devices 1004. For example, the mold compound 1008 can include a portion of (e.g., an upper layer of) the mold compound 136 of
Stage 3 illustrates a state after one or more interconnect layers 1010 are formed. The interconnect layer(s) 1010 can include redistribution layer(s) and/or electrical connectors (e.g., microbumps, conductive pads, or pillars) to form electrical connections to the first dies 1002 and/or the integrated devices 1004. The interconnect layer(s) 1010 can include a first set of contacts 1012A on a first side of the first die 1002A and the integrated device 1004A and can include a first set of contacts 1012B on a first side of the first die 1002B and the integrated device 1004B. One or more plating processes and one or more patterning processes may be used to form the interconnect layer(s) 1010.
Stage 4 illustrates a state after one or more second dies 1014 (e.g., second dies 1014A and 1014B) and one or more ICDs 1016 (e.g., ICDs 1016A and 1016B) have been positioned relative to the dies 1002 and the integrated devices 1004 and coupled to the interconnect layer(s) 1010. In a particular implementation, the second dies 1014 include or correspond to instances of the second die 114 of any of
In the example illustrated in
Stage 5 illustrates a state after a mold compound 1022 is disposed on sidewalls of the second dies 1014 and ICDs 1016 and surfaces therebetween. For example, the mold compound 1022 can include a portion of (e.g., a lower layer of) the mold compound 136 of
Stage 6 illustrates a state after one or more openings 1024 (including opening(s) 1024A and opening(s) 1024B) have been formed in the mold compound 1022.
The openings 1024A expose underlying contacts 1026A of the first set of contacts 1012A, and the openings 1024B expose underlying contacts 1026B of the first set of contacts 1012B. The openings 1024 can be formed using patterning operations, etching processes, drilling operations, laser ablation operations, other targeted mold removal operations, or combinations thereof.
Stage 7 illustrates a state after deposition of conductors. For example, one or more plating processes and one or more patterning processes can be used to deposit conductors 1030 (including conductor(s) 1030A and conductor(s) 1030B) and conductors 1032 (including conductor(s) 1032A and 1032B). The conductors 1030 include or correspond to the conductor(s) 138 of any of
Stage 8 illustrates a state after formation of solder bumps 1040. For example, one or more plating processes and one or more patterning processes can be used form the solder bumps 1040. In the example illustrated in
In this example, the solder bumps 1040 also include a second set of bumps 1044A providing electrical connections to circuitry of the first die 1002A by way of the through-ICD vias 1020A, and third bumps 1046A providing electrical connections to circuitry of the first die 1002A by way of the conductor(s) 1030A. The solder bumps also include a first set of bumps 1042B, a second set of bumps 1044B, and a third set of bumps 1046B providing similar connections for the second die 1014B, the integrated device 1004B, the ICD 1016B, and the first die 1002B. In some implementations, conductive pillars (e.g., copper pillar) can be formed rather than solder bumps 1040 to arrive at Stage 8.
Stage 9 illustrates a state after separation of stacked IC devices 1050 (including stacked IC device 1050A and stacked IC device 1050B) from one another (and optionally from the carrier 1006). One or more delamination processes can be used to remove the stacked IC devices 1050 from the carrier 1006, and one or more cutting operations can be used to separate the stacked IC devices 1050 from one another.
Formation of the stacked IC devices 1050 is complete after stage 9 of
It should be noted that the sequence of
Stage 1 of
Stage 2 illustrates a state after a mold compound 1108 is disposed on the carrier 1106 and between the first dies 1102 and the integrated devices 1104. For example, the mold compound 1108 can include a portion of (e.g., an upper layer of) the mold compound 136 of
Stage 3 illustrates a state after conductive posts 1110 are formed. The conductive posts 1110 are configured to form electrical connections to the first dies 1102 and/or the integrated devices 1104. In a particular aspect, the conductive posts 1110 include conductors 1130 (including conductors 1130A and conductors 1130B). One or more plating processes and one or more patterning processes may be used to form the conductive posts 1110. The conductors 1130 correspond to the conductor(s) 138 of any of
Stage 4 illustrates a state after one or more second dies 1114 (e.g., second dies 1114A and 1114B) and one or more ICDs 1116 (e.g., ICDs 1116A and 1116B) have been positioned relative to the dies 1102 and the integrated devices 1104 and coupled to the conductive posts 1110. In a particular implementation, the second dies 1114 include or correspond to instances of the second die 114 of any of
Stage 5 illustrates a state after a mold compound 1122 is disposed on sidewalls of the second dies 1114 and ICDs 1116 and surfaces therebetween. For example, the mold compound 1122 can include a portion of (e.g., a lower layer of) the mold compound 136 of
Stage 6 illustrates a state after forming conductive pillars 1132 (or other contacts). For example, one or more plating processes and one or more patterning processes can be used to deposit conductive pillars 1132 (including conductive pillars 1132A and 1132B). The conductive pillars 1132 correspond to a second set of contacts on a side of the second dies 1114 opposite the first dies 1102.
Stage 7 illustrates a state after formation of solder bumps 1140. For example, one or more plating processes and one or more patterning processes can be used form the solder bumps 1140. In the example illustrated in
In this example, the solder bumps 1140 also include a second set of bumps 1144A providing electrical connections to circuitry of the first die 1102A by way of through-ICD vias 1120A, and third bumps 1146A providing electrical connections to circuitry of the first die 1102A by way of the conductors 1130A (e.g., the through mold vias). The solder bumps 1140 also include a first set of bumps 1142B, a second set of bumps 1144B, and a third set of bumps 1146B providing similar connections for the second die 1114B, the integrated device 1104B, the ICD 1116B, and the first die 1102B. In some implementations, conductive pillars (e.g., copper pillar) can be formed rather than solder bumps 1040 to arrive at Stage 7.
Stage 8 illustrates a state after separation of stacked IC devices 1150 (including stacked IC device 1150A and stacked IC device 1150B) from one another (and optionally from the carrier 1106). One or more delamination processes can be used to remove the stacked IC devices 1150 from the carrier 1106, and one or more cutting operations can be used to separate the stacked IC devices 1150 from one another.
Formation of the stacked IC devices 1150 is complete after stage 8 of
In some implementations, fabricating a stacked IC device includes several processes.
It should be noted that the method 1200 of
The method 1200 includes, at block 1202, coupling a first side of a second die to a first side of a first die, where the first die includes a first set of contacts on the first side of the first die, active circuitry, and a power distribution network (PDN), and where the second die includes, on a second side of the second die, a second set of contacts to electrically connect circuitry of the second die to a substrate. For example, the first die and the second die can be fabricated and/or coupled together using one or more FEOL fabrication processes, one or more BEOL fabrication processes, or a combination thereof. In some implementations, Stage 4 of
The method 1200 includes, at block 1204, coupling, via the first set of contacts, an integrated capacitor device (ICD) to the first side of the first die, where the ICD includes one or more through-ICD conductors to electrically connect the PDN to the substrate. For example, the ICD can be fabricated and/or coupled to the first die using one or more FEOL fabrication processes, one or more BEOL fabrication processes, or a combination thereof. In some implementations, Stage 4 of
One or more of the components, processes, features, and/or functions illustrated in
It is noted that the figures in the disclosure may represent actual representations and/or conceptual representations of various parts, components, objects, devices, packages, integrated devices, integrated circuits, and/or transistors. In some instances, the figures may not be to scale. In some instances, for purpose of clarity, not all components and/or parts may be shown. In some instances, the position, the location, the sizes, and/or the shapes of various parts and/or components in the figures may be exemplary. In some implementations, various components and/or parts in the figures may be optional.
The word “exemplary” is used herein to mean “serving as an example, instance, or illustration.” Any implementation or aspect described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other aspects of the disclosure. Likewise, the term “aspects” does not require that all aspects of the disclosure include the discussed feature, advantage or mode of operation. The term “coupled” is used herein to refer to the direct or indirect coupling (e.g., mechanical coupling) between two objects. For example, if object A physically touches object B, and object B touches object C, then objects A and C may still be considered coupled to one another-even if they do not directly physically touch each other. An object A, that is coupled to an object B, may be coupled to at least part of object B. The term “electrically coupled” may mean that two objects are directly or indirectly coupled together such that an electrical current (e.g., signal, power, ground) may travel between the two objects. Two objects that are electrically coupled may or may not have an electrical current traveling between the two objects. The use of the terms “first”, “second”, “third” and “fourth” (and/or anything above fourth) is arbitrary. Any of the components described may be the first component, the second component, the third component or the fourth component. For example, a component that is referred to a second component, may be the first component, the second component, the third component or the fourth component. The terms “encapsulate”, “encapsulating” and/or any derivation means that the object may partially encapsulate or completely encapsulate another object. The terms “top” and “bottom” are arbitrary. A component that is located on top may be located over a component that is located on a bottom. A top component may be considered a bottom component, and vice versa. As described in the disclosure, a first component that is located “over” a second component may mean that the first component is located above or below the second component, depending on how a bottom or top is arbitrarily defined. In another example, a first component may be located over (e.g., above) a first surface of the second component, and a third component may be located over (e.g., below) a second surface of the second component, where the second surface is opposite to the first surface. It is further noted that the term “over” as used in the present application in the context of one component located over another component, may be used to mean a component that is on another component and/or in another component (e.g., on a surface of a component or embedded in a component). Thus, for example, a first component that is over the second component may mean that (1) the first component is over the second component, but not directly touching the second component, (2) the first component is on (e.g., on a surface of) the second component, and/or (3) the first component is in (e.g., embedded in) the second component. A first component that is located “in” a second component may be partially located in the second component or completely located in the second component. A value that is about X-XX, may mean a value that is between X and XX, inclusive of X and XX. The value(s) between X and XX may be discrete or continuous. The term “about ‘value X’”, or “approximately value X”, as used in the disclosure means within 10 percent of the ‘value X’. For example, a value of about 1 or approximately 1, would mean a value in a range of 0.9-1.1. A “plurality” of components may include all the possible components or only some of the components from all of the possible components. For example, if a device includes ten components, the use of the term “the plurality of components” may refer to all ten components or only some of the components from the ten components.
In some implementations, an interconnect is an element or component of a device or package that allows or facilitates an electrical connection between two points, elements and/or components. In some implementations, an interconnect may include a trace, a via, a pad, a pillar, a metallization layer, a redistribution layer, and/or an under bump metallization (UBM) layer/interconnect. In some implementations, an interconnect may include an electrically conductive material that may be configured to provide an electrical path for a signal (e.g., a data signal), ground and/or power. An interconnect may include more than one element or component. An interconnect may be defined by one or more interconnects. An interconnect may include one or more metal layers. An interconnect may be part of a circuit. Different implementations may use different processes and/or sequences for forming the interconnects. In some implementations, a chemical vapor deposition (CVD) process, a physical vapor deposition (PVD) process, a sputtering process, a spray coating, and/or a plating process may be used to form the interconnects.
Also, it is noted that various disclosures contained herein may be described as a process that is depicted as a flowchart, a flow diagram, a structure diagram, or a block diagram. Although a flowchart may describe the operations as a sequential process, many of the operations can be performed in parallel or concurrently. In addition, the order of the operations may be re-arranged. A process is terminated when its operations are completed.
In the following, further examples are described to facilitate the understanding of the disclosure.
According to Example 1 a stacked integrated circuit (IC) device includes a first die including active circuitry and a power distribution network (PDN), the first die having a first set of contacts on a first side of the first die; a second die coupled, on a first side of the second die, to the first side of the first die, wherein the second die includes, on a second side of the second die, a second set of contacts to electrically connect circuitry of the second die to a substrate; and an integrated capacitor device (ICD) coupled to the first side of the first die, wherein the ICD is electrically connected, via the first set of contacts, to the PDN and includes one or more through-ICD conductors to electrically connect the PDN to the substrate.
Example 2 includes the stacked IC device of Example 1, wherein at least one edge of the first die overhangs at least one edge of the second die to define an overhang region, and wherein the ICD is disposed within the overhang region.
Example 3 includes the stacked IC device of Example 1 or Example 2, further including mold compound at least partially encapsulating the first die, the second die, and the ICD to form a packaged IC device.
Example 4 includes the stacked IC device of Example 3, further including one or more conductors electrically connected to the first die and passing through the mold compound to provide an electrical connection between the first die and the substrate.
Example 5 includes the stacked IC device of Example 4, wherein the first die further includes input/output (I/O) circuitry, and the one or more conductors are connected to the I/O circuitry to provide a data path between the first die and another device that is coupled to the substrate (or to another device on a printed circuit board).
Example 6 includes the stacked IC device of Example 4 or Example 5, further including a ball grid array (BGA), wherein the BGA includes or is directly connected to the second set of contacts of the second die, the one or more through-ICD conductors, and the one or more conductors.
Example 7 includes the stacked IC device of any of Examples 1 to 6, wherein the ICD includes one or more trench capacitors in a semiconductor substrate.
Example 8 includes the stacked IC device of Example 7, wherein the one or more through-ICD conductors include vias through the semiconductor substrate.
Example 9 includes the stacked IC device of any of Examples 1 to 6, wherein the ICD includes one or more multilayer ceramic capacitors.
Example 10 includes the stacked IC device of any of Examples 1 to 6, wherein the ICD includes a third die.
Example 11 includes the stacked IC device of any of Examples 1 to 10, wherein at least two edges of the first die overhang at least two edges of the second die to define at least two overhang regions, and wherein the ICD is disposed within a first overhang region of the at least two overhang regions, and further including another integrated device disposed within a second overhang region of the at least two overhang regions.
Example 12 includes the stacked IC device of Example 11, wherein the other integrated device includes a second ICD.
Example 13 includes the stacked IC device of Example 12, further including a first set of conductors disposed within the first overhang region and distinct from the ICD, and a second set of conductors disposed within the second overhang region and distinct from the second ICD, wherein the first set of conductors and the second set of conductors are configured to provide electrical connections between the first die and the substrate.
Example 14 includes the stacked IC device of any of Examples 11 to 13, wherein the second die is disposed between the first overhang region and the second overhang region.
Example 15 includes the stacked IC device of any of Examples 1 to 14, wherein at least one edge of the second die extends past at least one edge of the first die to define at least one underhang region, and further including another integrated device disposed within the at least one underhang region.
Example 16 includes the stacked IC device of Example 15, wherein the other integrated device includes a second ICD.
Example 17 includes the stacked IC device of any of Examples 1 to 16, further including a third set of contacts on the first side of the second die, wherein the third set of contacts electrically connect the active circuitry of the first die to the circuitry of the second die.
Example 18 includes the stacked IC device of Example 17, wherein the third set of contacts include microbumps.
Example 19 includes the stacked IC device of Example 17, wherein the third set of contacts include conductive pillars.
Example 20 includes the stacked IC device of any of Examples 17 to 19, wherein the second die includes one or more through silicon vias (TSVs) connecting one or more contacts of the third set of contacts to one or more contacts of the second set of contacts to electrically connect the active circuitry of the first die to the substrate.
Example 21 includes the stacked IC device of any of Examples 1 to 20, further including, on a second side of the first die, a fourth set of contacts to electrically connect the stacked IC device to another device.
Example 22 includes the stacked IC device of any of Examples 1 to 21, wherein the first die is a first chiplet and the second die is a second chiplet designed to operate in conjunction with the first chiplet.
Example 23 includes the stacked IC device of Example 22, wherein the active circuitry of the first chiplet includes one or more first functional circuit blocks and the circuitry of the second chiplet includes one or more second functional circuit blocks, and wherein the one or more first functional circuit blocks and the one or more second functional circuit blocks are operationally dependent upon one another.
According to Example 24, a device includes a stacked integrated circuit (IC) device, including: a first die including active circuitry and a power distribution network (PDN), the first die having a first set of contacts on a first side of the first die; a second die coupled, on a first side of the second die, to the first side of the first die, wherein the second die includes, on a second side of the second die, a second set of contacts to electrically connect circuitry of the second die to a substrate; and an integrated capacitor device (ICD) coupled to the first side of the first die, wherein the ICD is electrically connected, via the first set of contacts, to the PDN and includes one or more through-ICD conductors to electrically connect the PDN to the substrate.
Example 25 includes the device of Example 24, further including the substrate, and at least one second device electrically connected to the stacked IC device via one or more conductive traces of the substrate.
Example 26 includes the device of Example 24 or Example 25, wherein at least one edge of the first die overhangs at least one edge of the second die to define an overhang region, and wherein the ICD is disposed within the overhang region.
Example 27 includes the device of any of Examples 24 to 26, further including mold compound at least partially encapsulating the first die, the second die, and the ICD to form a packaged IC device.
Example 28 includes the device of Example 27, further including one or more conductors electrically connected to the first die and passing through the mold compound to provide an electrical connection between the first die and the substrate.
Example 29 includes the device of Example 28, wherein the first die further includes input/output (I/O) circuitry, and the one or more conductors are connected to the I/O circuitry to provide a data path between the first die and another device that is coupled to the substrate (or to another device on a printed circuit board).
Example 30 includes the device of Example 28 or Example 29, further including a ball grid array (BGA), wherein the BGA includes or is directly connected to the second set of contacts of the second die, the one or more through-ICD conductors, and the one or more conductors.
Example 31 includes the device of any of Examples 24 to 30, wherein the ICD includes one or more trench capacitors in a semiconductor substrate.
Example 32 includes the device of Example 31, wherein the one or more through-ICD conductors include vias through the semiconductor substrate.
Example 33 includes the device of any of Examples 24 to 30, wherein the ICD includes one or more multilayer ceramic capacitors.
Example 34 includes the device of any of Examples 24 to 30, wherein the ICD includes a third die.
Example 35 includes the device of any of Examples 24 to 34, wherein at least two edges of the first die overhang at least two edges of the second die to define at least two overhang regions, and wherein the ICD is disposed within a first overhang region of the at least two overhang regions, and further including another integrated device disposed within a second overhang region of the at least two overhang regions.
Example 36 includes the device of Example 35, wherein the other integrated device includes a second ICD.
Example 37 includes the device of Example 36, further including a first set of conductors disposed within the first overhang region and distinct from the ICD, and a second set of conductors disposed within the second overhang region and distinct from the second ICD, wherein the first set of conductors and the second set of conductors are configured to provide electrical connections between the first die and the substrate.
Example 38 includes the device of any of Examples 35 to 37, wherein the second die is disposed between the first overhang region and the second overhang region.
Example 39 includes the device of any of Examples 24 to 38, wherein at least one edge of the second die extends past at least one edge of the first die to define at least one underhang region, and further including another integrated device disposed within the at least one underhang region.
Example 40 includes the device of Example 39, wherein the other integrated device includes a second ICD.
Example 41 includes the device of any of Examples 24 to 40, further including a third set of contacts on the first side of the second die, wherein the third set of contacts electrically connect the active circuitry of the first die to the circuitry of the second die.
Example 42 includes the device of Example 41, wherein the third set of contacts includes microbumps.
Example 43 includes the device of Example 41, wherein the third set of contacts includes conductive pillars.
Example 44 includes the device of any of Examples 41 to 43, wherein the second die includes one or more through silicon vias (TSVs) connecting one or more contacts of the third set of contacts to one or more contacts of the second set of contacts to electrically connect the active circuitry of the first die to the substrate.
Example 45 includes the device of any of Examples 24 to 44, further including, on a second side of the first die, a fourth set of contacts to electrically connect the stacked IC device to another device.
Example 46 includes the device of any of Examples 24 to 45, wherein the first die is a first chiplet and the second die is a second chiplet designed to operate in conjunction with the first chiplet.
Example 47 includes the device of Example 46, wherein the active circuitry of the first chiplet includes one or more first functional circuit blocks and the circuitry of the second chiplet includes one or more second functional circuit blocks, and wherein the one or more first functional circuit blocks and the one or more second functional circuit blocks are operationally dependent upon one another.
According to Example 48, a method of fabricating a stacked integrated circuit (IC) device includes: coupling a first side of a second die to a first side of a first die, wherein the first die includes a first set of contacts on the first side of the first die, active circuitry, and a power distribution network (PDN), and wherein the second die includes, on a second side of the second die, a second set of contacts to electrically connect circuitry of the second die to a substrate; and coupling, via the first set of contacts, an integrated capacitor device (ICD) to the first side of the first die, wherein the ICD includes one or more through-ICD conductors to electrically connect the PDN to the substrate.
Example 49 includes the method of Example 48, wherein at least one edge of the first die overhangs at least one edge of the second die to define an overhang region, and wherein the ICD is disposed within the overhang region.
Example 50 includes the method of Example 48 or Example 49, further including at least partially encapsulating the first die, the second die, and the ICD to form a packaged IC device.
Example 51 includes the method of Example 50, further including providing an electrical connection between the first die and the substrate via one or more conductors that pass through mold compound.
Example 52 includes the method of Example 51, wherein the first die further includes input/output (I/O) circuitry, and the one or more conductors are connected to the I/O circuitry to provide a data path between the first die and another device that is coupled to the substrate (or to another device on a printed circuit board).
Example 53 includes the method of any of Examples 48 to 52, wherein the ICD includes one or more trench capacitors in a semiconductor substrate.
Example 54 includes the method of Example 53, wherein the one or more through-ICD conductors include vias through the semiconductor substrate.
Example 55 includes the method of any of Examples 48 to 52, wherein the ICD includes one or more multilayer ceramic capacitors.
Example 56 includes the method of any of Examples 48 to 52, wherein the ICD includes a third die.
Example 57 includes the method of any of Examples 48 to 56, wherein at least two edges of the first die overhang at least two edges of the second die to define at least two overhang regions, and wherein the ICD is disposed within a first overhang region of the at least two overhang regions, and further including disposing another integrated device within a second overhang region of the at least two overhang regions.
Example 58 includes the method of Example 57, wherein the other integrated device includes a second ICD.
Example 59 includes the method of Example 58, further including providing a first set of conductors disposed within the first overhang region and distinct from the ICD, and providing a second set of conductors disposed within the second overhang region and distinct from the second ICD, wherein the first set of conductors and the second set of conductors are configured to provide electrical connections between the first die and the substrate.
Example 60 includes the method of any of Examples 57 to 59, wherein the second die is disposed between the first overhang region and the second overhang region.
Example 61 includes the method of any of Examples 48 to 60, wherein at least one edge of the second die extends past at least one edge of the first die to define at least one underhang region, and further including placing another integrated device within the at least one underhang region.
Example 62 includes the method of Example 61, wherein the other integrated device includes a second ICD.
Example 63 includes the method of any of Examples 48 to 62, further including providing a third set of contacts on the first side of the second die, wherein the third set of contacts electrically connects the active circuitry of the first die to the circuitry of the second die.
Example 64 includes the method of Example 63, wherein the third set of contacts includes microbumps.
Example 65 includes the method of Example 63, wherein the third set of contacts includes conductive pillars.
Example 66 includes the method of any of Examples 63 to 65, wherein the second die includes one or more through silicon vias (TSVs) connecting one or more contacts of the third set of contacts to one or more contacts of the second set of contacts to electrically connect the active circuitry of the first die to the substrate.
Example 67 includes the method of any of Examples 48 to 66, further including connecting a fourth set of contacts, on a second side of the first die, to another device.
Example 68 includes the method of any of Examples 48 to 67, wherein the first die is a first chiplet and the second die is a second chiplet designed to operate in conjunction with the first chiplet.
Example 69 includes the method of Example 68, wherein the active circuitry of the first chiplet includes one or more first functional circuit blocks and the circuitry of the second chiplet includes one or more second functional circuit blocks, and wherein the one or more first functional circuit blocks and the one or more second functional circuit blocks are operationally dependent upon one another.
The various features of the disclosure described herein can be implemented in different systems without departing from the disclosure. It should be noted that the foregoing aspects of the disclosure are merely examples and are not to be construed as limiting the disclosure. The description of the aspects of the present disclosure is intended to be illustrative, and not to limit the scope of the claims. As such, the present teachings can be readily applied to other types of apparatuses and many alternatives, modifications, and variations will be apparent to those skilled in the art.
The present application claims priority from the U.S. Provisional Patent Application No. 63/498,978, filed Apr. 28, 2023, entitled “STACKED INTEGRATED CIRCUIT DEVICE INCLUDING INTEGRATED CAPACITOR DEVICE” the content of which is incorporated herein by reference in its entirety.
Number | Date | Country | |
---|---|---|---|
63498978 | Apr 2023 | US |