The present invention relates in a first aspect to a substrate comprising a stack of a Si-base and an epitaxial InAs-layer.
A second aspect of the present invention relates to method of manufacturing a substrate comprising a stack of a Si-base and an InAs-layer.
InAs is an attractive material for various semiconductor devices due to its high electron mobility and narrow direct band gap. However, integration of InAs on Si has remained a challenge over the last 30 years. A successful integration would enable several photonic devices and electronic circuits on the same chip, making faster n-carrier metal-oxide-semiconductor field-effect transistors (nMOSFETs) and thereby increasing circuit speed and at the same time using a less expensive stacked substrate compared to a bulk InAs substrate, and taking the advantage of the infrastructure and equipment available for large Si-wafers.
Metalorganic vapour phase epitaxy (MOVPE) growth of a relatively thin InAs-layer on Si-base using a two-step method has been mentioned in “Growth of InAs on Si substrates at low temperatures using MOVPE” by Jha et. al. in journal of Crystal Growth 310, pages 4772-4775 (2008). Such an InAs-layer is designated for use as a channel in a transistor why its targeted thickness is around 50 nm. In the disclosed method, a ca. 25 nm thick nucleation layer is deposited on the substrate such that islands of InAs are created, whereupon said layer is annealed, leading inter alia to formation of larger islands, and used in an additional growth step of 50-nm equivalent growth thickness of InAs. Total thickness of the created InAs-layer is therefore appr. 75 nm. However, the disclosed two-step growth method doesn't lead to coalescence of the islands into a flat and even surface. On the contrary, roughness of the surface increases post-annealing. In this context, it has been observed that regularity of the upper surface of the InAs-layer, which is one way to denote quality of the layer, has significant impact on the ability of said layer to support growth of different structures. It is, moreover, desirable to provide the InAs-layer of acceptable quality while at the same time providing the layer of well-defined thickness for specific purposes such as contact layer of a semiconductor component such as a transistor.
One objective of the present invention is therefore to eliminate at least some of the drawbacks associated with the current art.
The above stated objective is achieved by means of a substrate comprising a Si-base and an InAs-layer provided on said Si-base and a method for forming an InAs-layer on a Si-base according to the independent claims, and by the embodiments according to the dependent claims.
More specifically, said InAs-layer has a thickness between 100 and 500 nanometers and root-mean-square roughness of the upper surface of said InAs-layer is below 1 nanometer. As regards thickness of the layer, it is important that the grown InAs-layer is sufficiently thin, i.e. thinner than 500 nanometers. By rendering said layer sufficiently thin the potential problems associated with poor step coverage are avoided. Moreover, since InAs-layer subsequently is used for patterning, a resist is applied onto said InAs-layer. In order to prevent said resist layer from having a non-uniform thickness, it is essential that the InAs-layer is thin enough. On the other hand, the layer needs to be sufficiently thick, i.e. thicker than 100 nanometers, so that undesirable internal resistance is avoided. On the above background, InAs-layer exhibiting desired properties has a thickness between 100 and 500 nanometers. By way of an example, such an InAs-layer is advantageously integrated in a semiconductor component such as transistor to function as the contact layer. As regards quality of the InAs-substrate, i.e. presence of irregularities in the upper surface of said substrate, the root-mean-square roughness of the surface has a value inferior to 1 nanometer. In this context, term root-mean-square roughness is to be construed as an average of peaks and valleys of the profile of the upper surface of the InAs-layer. The InAs-substrate of this quality may subsequently be used in a highly reproducible process for manufacturing of various structures, these structures being grown on said layer.
According to another preferred embodiment of the invention, the InAs-layer contains Sn, which further improves the quality of the InAs layer. Also Sn-doping is preferred to reduce the resistance in the InAs-layer in the case of the InAs-layer being used for instance as source and/or drain.
A preferred embodiment of the present invention comprises a semiconductor arrangement comprising vertical InAs nanowires arranged on the substrate. Preferably, the InAs nanowires are provided in ordered arrays. In a preferred embodiment, a semiconductor device is formed where the vertical InAs nanowires in the said semiconductor arrangement are utilized for wrap around gate MOS-transistors. Wrap around gates provide improved electrostatic control due to the cylindrical geometry which reduces short-channel effects including drain-induced barrier lowering and improve the off-state characteristics. Using the InAs-layer to form source or drain for the MOS-transistors simplifies the processing of the MOS-transistors since no ohmic contact needs be fabricated to the bottom of the nanowire. For RF-applications it is essential to optimize the ratio between the drive current (or rather the transconductance) and the capacitances (intrinsic and parasitic). For this purpose it is essential to place the nanowires in arrays where the close packing helps to minimize the parasitics.
In a preferred embodiment of the invention, a GaSb-layer is grown on the InAs-layer, thereby creating a heterostructure where the conduction band of the InAs-layer has a negative energy offset to the valence band of GaSb-layer. This type II band alignment is used in some device applications such as infrared detectors. In a further preferred embodiment of the present invention comprises a semiconductor structure comprising GaSb nanowires grown on the GaSb-layer, which GaSb nanowires are suitable candidates for high-speed electronic devices. Other heterostructures are also thinkable to be formed using the InAs-layer, for instance to realize other photodetectors or tunnel field effect transistors
In a second aspect of the invention there is provided a method of making a substrate according to the invention comprising an InAs-layer on a Si-base. The method comprises the steps of providing a Si-base, sequentially forming thereafter at least two nucleation layers of InAs on the Si-base, wherein formation of each nucleation layer comprises the steps of growing a layer of InAs and annealing said layer of InAs, growing, subsequently, a layer of InAs on the uppermost nucleation layer and, finally, annealing said layer of InAs. In this context, by a nucleation layer, a layer of Stranski-Krastanow islands is meant. By growing the InAs-layer intermediary at least two nucleation layers, as opposed to growth by means of a single nucleation layer of the prior art, a surprising effect of improving quality of the entire layer is achieved. This is in a non-limitative way exemplified by a significant reduction of the hole density in the upper surface of the layer. A “surface hole” is here a physical hole extending on the order of 0.1 to 10 μm in at least one lateral direction of the InAs-layer throughout the layer whereas “hole density” is a measure of how many holes (as defined above) there are per unit area of a layer. A “surface hole density” includes a condition with zero surface holes per unit area.
In another preferred embodiment of the method of the present invention, the quality of the InAs layer is further improved by introduction of Sn-doping.
In yet another preferred embodiment of the method of the present invention the annealing of the Si-base is performed for example at 600-800° C. for 1 to 10 minutes under AsH3 flow, to transform the surface of the Si-base from H-terminated to As-terminated and formation of each nucleation layer comprises growing at a temperature of 300° C. to 400° C. for 5 to 15 minutes and annealing at a temperature of 500° C. to 700° C. for 3 to 9 minutes. A further preferred embodiment of the method of the invention comprises growing an InAs-layer on the uppermost nucleation layer at a temperature of 500° C. to 700° C. for 30 to 60 minutes.
A yet further preferred embodiment of the method of the invention comprises a method of forming a semiconductor arrangement comprising InAs nanowires on substrate comprising an InAs-layer on a Si-base. A further of the method according to the invention comprises forming heterostructure comprising a GaSb-layer on the said InAs-layer, thereby creating a structure suitably for example for infrared detectors. A yet further yet embodiment of the method according to the invention comprises forming a semiconductor structure comprising GaSb nanowires on the said GaSb-layer.
Schematic structure of a substrate according to the invention comprising a stack of a Si-base and an InAs-layer, which InAs-layer comprises four nucleation InAs-layers and one supplemental InAs-layer positioned on top of the uppermost nucleation layer.
Scanning electron microscopy (SEM) image of a top surface of a substrate,
Surface hole density dependence on the number of nucleation layers.
Schematic of fabrication of semiconductor device comprising MOS-transistor utilizing a semiconductor arrangement comprising InAs-nanowires grown on a substrate according to the invention:
SEM-images of InAs nanowires grown on a substrate according to the invention.
DC characteristics and Post-annealing RF characteristics of a transistor chip comprising MOS-transistors on InAs nanowires arranged on a substrate according to the invention.
Switching sequence of material flow used to form an InSb-like interface structure in the forming of a GaSb-layer on a substrate according to the invention.
The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which preferred embodiments are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. In the drawings, like reference signs refer to like elements.
In the present application the following terms and expressions shall be taken to have the following meanings:
The InAs nanowires 7 are suitable to be used to build MOS transistors. In
The substrate 5 according to the invention is also suitable to use for formation of a heterostructure of for instance GaSb on InAs.
Highly resistive Si (111) is preferably used as a Si-base 1. Prior to the growth, the Si-base 1 is preferably cleaned by a standard RCA cleaning method. The RCA cleaning procedure is known to remove possible contaminants on the surface, including carbon, and it subsequently forms a very thin oxide layer on the surface. The last cleaning step is etching of this oxide by dipping the substrates in HF solution (10%). This produces a H-terminated surface and protects the surface against oxidation during the loading time inside the reactor.
After being loaded inside the reactor, for instance a horizontal MOVPE reactor, the Si-base 1 is preferably annealed, for example for 5 min at 700° C. under AsH3 flow, to transform the surface of the Si-base 1 from H-terminated to As-terminated. Then a nucleation layer 2a of Stranski-Krastanov islands is grown. The growth of the nucleation layer 2a is preferably performed at a low temperature, for example for 350° C. for 10 min using Trimethylindium (TMIn), Trimethylgallium (TMGa), Triethylgallium (TEGa), Arsine (AsH3), and Trimethylantimony (TMSb) as precursors with hydrogen as a carrier gas with a total flow of 13 1/min and a reactor pressure of 100 mbar. Preferably the nucleation layer 2a is doped with Sn using Triethylzinc (TESn). The growth is preferably followed by a ramping up the temperature to for example 600° C., where the nucleation layer 2a is annealed for example for 6 min. According to the invention, formation of at least one additional nucleation layer is performed. In this processing example, growth and anneal with the same process parameters above as for the nucleation layer, were used for the formation of the at least one additional nucleation layer. The example in
Formation of nanowires on said InAs-layer The formation of InAs nanowires 7 on the InAs-layer 4 is for instance done by e-beam patterning of Au discs in a lift-off process and subsequent growth of the InAs nanowires 7. Arrays (dimensions of 0.8×0.3 mm) consisting of diameters from 25 to 55 nm and spacings of 200, 300, and 500 nm were defined at 5 different positions at various positions at the surface. InAs nanowire growth is preferably done at 420° C. with TMIn and AsH3 as precursors and respective molar fractions of 4.18×10−6 and 3.85×10−4. The InAs nanowires 7 are preferably doped with TESn molar fraction of 6.41×10−7 roughly corresponding to a doping concentration of 2×1015 cm−3. Inspection by means of SEM revealed successful InAs nanowire growth at all the defined patterns with 100% yield, as seen
Furthermore, it confirms suppression of anti-phase domains (APD) and presence of a high quality InAs-layer 4.
Statistical analysis on the grown InAs nanowires indicates a maximum diameter variation around the nominal diameters of about 6 nm, as demonstrated for the 45 nm diameter in
Formation of MOS-transistors utilizing said InAs-nanowires The conformal gate oxide 8 (for instance HfO2) is formed on the InAs nanowires for instance at 250° C. by atomic layer deposition. The source 9 or alternatively a drain is formed by patterning the InAs-layer 4 for instance by UV lithography followed by Buffered Oxide Etch (BOE) and H3PO4:H2O2:H2O wet etching. The first spacer layer 10, for instance organic, is preferably formed by for instance spin-coating and back etching. The gate material layer 11, for instance a metal such as Tungsten, is deposited for instance by sputtering and etched back using for example SF6-Ar atmosphere Reactive Ion Etching (RIE) to a gate length of for example ˜250 nm. The gate 12 is formed by patterning of the gate material layer 11 preferably using lithography and etching. The formation of a second spacer layer 13, for instance organic, is for instance done by spin-coating and back etching. The drain layer 14 is formed preferably of InAs with Sn-doping. The drain 15 or alternatively the source is formed by patterning of the drain layer 14 of InAs for instance by UV lithography followed by Buffered Oxide Etch (BOE) and H3PO4:H2O2:H2O wet etching. The output characteristic of a transistor consisting of about 180 nanowires with 40 nm diameter is shown in
Formation of GaSb-Layer on said InAs-Layer
Depending on the switching sequence of the precursors, different interface structures can be preferentially formed, such as GaAs- and InSb-like. For example a switching sequence in the following order shown in
Formation of GaSb Nanowires on said GaSb-Layer
GaSb nanowires 18 can be grown on the on the GaSb-layer 17 using Au particles on the surface as catalyst. Increasing the TMGa and TMSb molar fractions and lowering the temperature helps the GaSb nanowire nucleation, attributed to reduced surface diffusion of the precursors.
In an experiment no nanowire growth was observed for temperatures above 470° C. Inspections performed by SEM indicate that 420° C. is the optimized temperature for nucleation and that an increased material flow assists the nucleation of more GaSb nanowires. However, a higher material flow facilitates radial growth of the GaSb nanowires and results in increased GaSb nanowire diameter compared to the Au particle.
In the drawings and specification, there have been disclosed typical preferred embodiments of the invention and, although specific terms are employed, they are used in a generic and descriptive sense only and not for purposes of limitation, the scope of the invention being set forth in the following claims.
Number | Date | Country | Kind |
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1150381-0 | Apr 2011 | SE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/SE2012/050447 | 4/27/2012 | WO | 00 | 10/23/2013 |