Embodiments of the present disclosure generally relate to the package assemblies, and in particular package assemblies that include dies with active circuitry.
Continued reduction in end product size of electronic devices such as smart phones, ultrabooks, and desktops, as well as systems in datacenters, is a driving force for the development of reduced-size package components within systems with increased performance.
Embodiments of the present disclosure may generally relate to systems, apparatus, techniques, and/or processes directed to forming a die that has active circuitry within the die and also one or more vias that extend through the die that are electrically isolated from the active circuitry. In embodiments, the active circuitry may be within a region within a die, for example in the center of the die, and the vias may be in an area around the active circuitry. In embodiments, an existing die may be provided, and an extended area may be formed on the existing die through which the vias may be placed.
Increasingly, high performance computing power chips are designed in a chiplet package architecture that includes an interposer. This architecture increases the X/Y dimensions of the package size, and as a result double-sided attached dies may be used that are coupled with an interposer to avoid further increase of the package size. This also serves to shorten a distance of high-speed signals between chips because they are able to now be connected through the interposer. However, when the die is between a substrate and an interposer, signal and/or power from a location in the substrate below the die to a location in the interposer above the die in legacy implementations is routed around the die. This legacy indirect routing may be through vias that directly electrically couple the substrate and the interposer causing the signal/power to be routed around the die.
In embodiments described herein, vias may be formed within the die to facilitate signal and/or power routing through these vias, therefore reducing the overall length of the route. In embodiments, this reduction of overall length may improve the signal and/or power connection between the substrate and the interposer. In embodiments, this may result in faster performance of the package, increased quality of the signal, and reducing the amount of electromagnetic interference generated during operation of the package in comparison with legacy implementations.
In particular, embodiments that add an extended area around an existing die have the advantage of customizing vias to route power and/or signal through the extended area without having to change the original design of the active circuitry within the existing die. In this way, a single die with a particular active circuitry design may be used in multiple different configurations of a package. In addition, the vias may also include various electrical features, such as capacitors or diodes, that may not functionally affect the active circuitry within the die. In embodiments, the die may be a memory, however in other embodiments the die may be a functional die or an Integrated Passive Device (IPD), which may include capacitors, inductors, and/or resistors.
In embodiments, these techniques may result in a denser and shorter signal and power supply, as the normal placed copper pillar bumps may achieve due to the larger keep out zone from the die edge to the copper pillar bumps. For example, for a die that is located between a substrate and an interposer, a gap between the die edge and the first possible copper pillars between the interposer and the substrate is always larger than the distance of through silicon vias next to the active area on the die. Due to die placement tolerances, an electrical route around the die will increase routing distance.
In addition, because the vias in the extended area are within the die, the vias have a much smaller keep out zone, for example on the order of 10 μm versus 100 μm or larger in legacy implementations. In legacy implementations, larger keep out zones may also block routing and transistor placements in this area, leading to larger die schematics, which may be referred to as macros, and more silicon area requirement.
In the following detailed description, reference is made to the accompanying drawings which form a part hereof, wherein like numerals designate like parts throughout, and in which is shown by way of illustration embodiments in which the subject matter of the present disclosure may be practiced. It is to be understood that other embodiments may be utilized and structural or logical changes may be made without departing from the scope of the present disclosure. Therefore, the following detailed description is not to be taken in a limiting sense, and the scope of embodiments is defined by the appended claims and their equivalents.
For the purposes of the present disclosure, the phrase “A and/or B” means (A), (B), or (A and B). For the purposes of the present disclosure, the phrase “A, B, and/or C” means (A), (B), (C), (A and B), (A and C), (B and C), or (A, B and C).
The description may use perspective-based descriptions such as top/bottom, in/out, over/under, and the like. Such descriptions are merely used to facilitate the discussion and are not intended to restrict the application of embodiments described herein to any particular orientation.
The description may use the phrases “in an embodiment,” or “in embodiments,” which may each refer to one or more of the same or different embodiments. Furthermore, the terms “comprising,” “including,” “having,” and the like, as used with respect to embodiments of the present disclosure, are synonymous.
The term “coupled with,” along with its derivatives, may be used herein. “Coupled” may mean one or more of the following. “Coupled” may mean that two or more elements are in direct physical or electrical contact. However, “coupled” may also mean that two or more elements indirectly contact each other, but yet still cooperate or interact with each other, and may mean that one or more other elements are coupled or connected between the elements that are said to be coupled with each other. The term “directly coupled” may mean that two or more elements are in direct contact.
Various operations may be described as multiple discrete operations in turn, in a manner that is most helpful in understanding the claimed subject matter. However, the order of description should not be construed as to imply that these operations are necessarily order dependent.
As used herein, the term “module” may refer to, be part of, or include an ASIC, an electronic circuit, a processor (shared, dedicated, or group) and/or memory (shared, dedicated, or group) that execute one or more software or firmware programs, a combinational logic circuit, and/or other suitable components that provide the described functionality.
Various Figures herein may depict one or more layers of one or more package assemblies. The layers depicted herein are depicted as examples of relative positions of the layers of the different package assemblies. The layers are depicted for the purposes of explanation, and are not drawn to scale. Therefore, comparative sizes of layers should not be assumed from the Figures, and sizes, thicknesses, or dimensions may be assumed for some embodiments only where specifically indicated or discussed.
Various embodiments may include one or more articles of manufacture (e.g., non-transitory computer-readable media) having instructions, stored thereon, that when executed result in actions of any of the above-described embodiments. Moreover, some embodiments may include apparatuses or systems having any suitable means for carrying out the various operations of the above-described embodiments.
Solder balls 149 may be coupled to a bottom side of the substrate 102. The solder balls 149 may attach to a printed circuit board (PCB) and may bring power or signal through the solder balls 149 into the package 100. The substrate 102 may be directly electrically coupled with the interposer 130 using bumps/pillars 132. The die 110 may be directly electrically coupled with the interposer 130 using bumps/pillars 134. The processor 140 may be directly electrically coupled with the interposer 130 using bumps/pillars 142, and the I/O die 146 may be directly electrically coupled with the interposer 130 using bumps/pillars 147.
In one example of routing of a signal from solder ball 149a to bump/pillar 142a coupled with the processor 140, where the die 110 is between the substrate 102 and the processor 140, electrical path 150 may be used. Electrical path 150 starts at solder ball 149a, travels through the substrate 102 to the bump/pillar 132a, into the interposer 130, and up to the bump/pillar 142a. The electrical path 150 needs to route all the way around the die 110. In this legacy implementation, there is a minimum distance 152, corresponding to a keep out zone, between the closest bump/pillar 132a and the die 110.
Package 101, which may be similar to package 100, shows a perspective view that includes solder balls 149, substrate 102, die 110, interposer 130, processor 140, and I/O die 146. Note that the die 110 may be a significant part of the interposer 130 connection to the substrate 102 depending upon the size and number of dies, and as a result will impact the signal and power integrity of the entire package 101.
In embodiments, one or more vias 216 may be formed that extends from a top side of the die 212 through to a bottom side of the die 212. In embodiments, the one or more vias 216 may be referred to as pass-throughs, or pass-through vias. In embodiments, the vias may be a traditional via, or may be elongated to form a plane, or may be a block of material having an arbitrary shape. In embodiments, a conductive material, for example copper, may fill the one or more vias 216 to provide electrical conductivity between both sides of the die 212. In embodiments, a dimension of each of the one or more vias 216 may vary depending upon, for example, whether it is to carry a signal or power.
Die 312b shows an active circuitry area 308 that is surrounded by an extended area 314b in that includes vias 316b. As shown, the vias 316b may completely surround the active circuitry area 308 on all four edges. Die 312c shows an active circuitry area 308 that is surrounded by an extended area 314c on all four edges. In embodiments, the vias 316a, 316b, 316c may be placed, respectively in the extended areas 314a, 314b, 314c in varying patterns, not just in a line as shown. This may be referred to as a multi-patterns. In embodiments, the size and geometry of the vias 316a, 316b, 316c may also vary. In embodiments, each of the vias 316a, 316b, 316c are electrically isolated from the active circuitry area 308.
Die 412, which may be similar to die 212 of
In embodiments, the vias 416 may be electrically coupled with the substrate 402 through bumps/pillars 436 and may be coupled with the bumps/pillars 434, which may be similar to the bumps/pillars 134 of
In embodiments, each of the plurality of dies 560, 562, 564, 566 include an extended area 560a, 562a, 564a, 566a, which may be similar to extended area 214 of
Diagram 501 shows an explosion of structure 500, with a line 521 showing that the vias 560c, 562c, 564c, 566c are electrically isolated from the active circuitry area 560b, 562b, 564b, 566b, and have no functional connection with each other.
In embodiments, the first die 660 may be formed with an active circuitry area 660b with an extended area 660a added to the active circuitry area 660b. The first die 660 may include a transistor layer 660d with copper pads 660e and may be electrically coupled with the transistor layer 660d. In embodiments, vias 667 may electrically couple the transistor layer 660d with one or more bumps/pillars 634 at an opposite side. Within the extended area 660a, vias 660c may be formed and physically and/are electrically coupled with copper pads 660e and with bumps/pillars 634.
In embodiments, the second die 662 may be formed with an active circuitry area 662b with an extended area 662a added to the active circuitry area 662b. The second die 662 may include a transistor layer 662d with copper pads 662e and may be electrically coupled with the transistor layer 662d. In embodiments, vias 667 may electrically couple the transistor layer 662d with one or more bumps/pillars 635 at an opposite side. Within the extended area 662a, vias 662c may be formed and physically and/or electrically coupled with copper pads 662e and with bumps/pillars 635.
In embodiments, during formation of the die stack 612, the copper pads 660e, 662e, may be placed together and then direct bonded to each other. Any dielectric material 669 that may surround the copper pads 660e, 662e may also be bonded, in a hybrid bonding process.
The die stack 712 may include individual dies 760, 762, 764, 766 that are stacked on each other. Each of the individual dies includes an active circuitry area 760b, 762b, 764b, 766b and an extended area 760a, 762a, 764a, 766a that may include a plurality of vias 763 that are electrically isolated from the active circuitry area 760b, 762b, 764b, 766b. In embodiments, there may be a plurality of bumps/pillars 735 on the top RDL layer 780. In embodiments, some of the plurality of bumps/pillars 735a may be electrically coupled with the active circuitry 760b, 762b, 764b, 766b, and another of the plurality of bumps/pillars 735b may be electrically coupled with the vias 763 within the extended areas 760a, 762a, 762a, 766a. In embodiments, the plurality of bumps/pillars 735a are electrically isolated from the plurality of bumps/pillars 735b.
In embodiments, there may be a plurality of bumps/pillars 737 on the bottom RDL layer 782. In embodiments, some of the plurality of bumps/pillars 737a may be electrically coupled with the active circuitry 760b, 762b, 764b, 766b, and another of the plurality of bumps/pillars 737b may be electrically coupled with the vias 763 within the extended areas 760a, 762a, 762a, 766a. In embodiments, the plurality of bumps/pillars 737a are electrically isolated from the plurality of bumps/pillars 737b.
Electrical path 739 shows an example electrical pathway for power or signal that is provided at bumps/pillars 737b, routes along the bottom RDL 782, through vias 763 in the extended areas 760a, 762a, 762a, 766a, along the top RDL 780, and to bumps/pillars 735b. In embodiments, this electrical path 739 will be functionally isolated from any of the active circuitry within the die stack 712.
In embodiments, bumps/pillars 835a, 837a may be electrically coupled with active circuitry and/or the transistor layer 861 within the active circuitry area 810. In embodiments, bumps/pillars 835b, 837b may be electrically coupled with each other through vias 863, 865. As shown, the vias 863, 865 may have different sizes. For example, the smaller via 863 may be used to route signals around the active circuitry area 810, while the larger via 865 may be used to route power around the active circuitry area 810.
In embodiments, the conductive center 965a may be electrically coupled with a bump/pillar 935a at a top of the extended area 914, and electrically coupled with a bump/pillar 937a at a bottom of the extended area 914. In embodiments, the outer shielding 965b may be electrically coupled with one or more bumps/pillars 935b at a top of the extended area 914. In embodiments, the outer shielding 965b may be electrically coupled with one or more bumps/pillars 937b at the bottom of the extended area 914. In embodiments, a signal, such as a high-speed signal, may be routed through the conductive center 965a, and the outer shielding 965b may be coupled with a ground.
In embodiments, a BEOL stack 1015a may be formed within the extended area 1014a. In particular, the BEOL stack 1015a may form a deep trench capacitor (DTC) 1085a between a first bump/pillar 1033a and a second bump/pillar 1034a, which may be coupled, respectively, to vias 1063a, 1065a. In embodiments, the DTC 1085a may be formed during BEOL stack manufacturing of a wafer (not shown) in some layers.
In embodiments, when the DTC 1085a is formed between the bumps/pillars 1033a, 1034a, as a result it may have a short distance to upper dies, for example I/O die 446 or processor die 440 of
In embodiments, a BEOL stack 1015b may be formed within the extended area 1014b. In particular, the BEOL stack 1015b may form a metal insulator metal capacitor (MIM) 1085b, which may be similar to DTC 1085a of
In embodiments, when the MIM 1085b is formed between the bumps/pillars 1033b, 1034b, as a result it may have a short distance to upper dies, for example I/O die 446 or processor die 440 of
In embodiments, the DTC 1085a of
In embodiments, a FEOL stack 1019c may be formed between the bumps/pillars 1033c, 1034c, which may be coupled, respectively, to vias 1063c, 1065c within the extended area 1014c. In embodiments, an electrostatic discharge (ESD) diode 1085c may be formed within the FEOL stack 1019c. In embodiments, this may be done if, for manufacturer or functional safety reasons, ESD protection is required for the bumps/pillars 1033c, 1034c. In embodiments, integrating the ESD diode 1085c within the FEOL stack 1019c may be done, without additional cost, as the wafer manufacturing process already includes the transistor manufacturing process within an FEOL stack 1019c.
At block 1102, the process may include providing a die having a first side and a second side opposite the first side. In embodiments, the die may be similar to die 110 of
At block 1104, the process may further include creating an extended area of the die in a plane of the first side of the die by adding material to one or more edges of the die. In embodiments, the extended area of the die may be similar to extended area 214 of
At block 1106, the process may further include forming one or more vias in the extended area of the die, wherein the one or more vias extend from a first side of the extended area of the die to the second side of the extended area of the die opposite the first side of the extended area of the die. In embodiments, the vias may be similar to vias 216 of
In an embodiment, the electronic system 1200 is a computer system that includes a system bus 1220 to electrically couple the various components of the electronic system 1200. The system bus 1220 is a single bus or any combination of busses according to various embodiments. The electronic system 1200 includes a voltage source 1230 that provides power to the integrated circuit 1210. In some embodiments, the voltage source 1230 supplies current to the integrated circuit 1210 through the system bus 1220.
The integrated circuit 1210 is electrically coupled to the system bus 1220 and includes any circuit, or combination of circuits according to an embodiment. In an embodiment, the integrated circuit 1210 includes a processor 1212 that can be of any type. As used herein, the processor 1212 may mean any type of circuit such as, but not limited to, a microprocessor, a microcontroller, a graphics processor, a digital signal processor, or another processor. In an embodiment, the processor 1212 includes, or is coupled with, vias through a die that are electrically isolated from active circuitry in the die, as disclosed herein. In an embodiment, SRAM embodiments are found in memory caches of the processor. Other types of circuits that can be included in the integrated circuit 1210 are a custom circuit or an application-specific integrated circuit (ASIC), such as a communications circuit 1214 for use in wireless devices such as cellular telephones, smart phones, pagers, portable computers, two-way radios, and similar electronic systems, or a communications circuit for servers. In an embodiment, the integrated circuit 1210 includes on-die memory 1216 such as static random-access memory (SRAM). In an embodiment, the integrated circuit 1210 includes embedded on-die memory 1216 such as embedded dynamic random-access memory (eDRAM).
In an embodiment, the integrated circuit 1210 is complemented with a subsequent integrated circuit 1211. Useful embodiments include a dual processor 1213 and a dual communications circuit 1215 and dual on-die memory 1217 such as SRAM. In an embodiment, the dual integrated circuit 1210 includes embedded on-die memory 1217 such as eDRAM.
In an embodiment, the electronic system 1200 also includes an external memory 1240 that in turn may include one or more memory elements suitable to the particular application, such as a main memory 1242 in the form of RAM, one or more hard drives 1244, and/or one or more drives that handle removable media 1246, such as diskettes, compact disks (CDs), digital variable disks (DVDs), flash memory drives, and other removable media known in the art. The external memory 1240 may also be embedded memory 1248 such as the first die in a die stack, according to an embodiment.
In an embodiment, the electronic system 1200 also includes a display device 1250, an audio output 1260. In an embodiment, the electronic system 1200 includes an input device such as a controller 1270 that may be a keyboard, mouse, trackball, game controller, microphone, voice-recognition device, or any other input device that inputs information into the electronic system 1200. In an embodiment, an input device 1270 is a camera. In an embodiment, an input device 1270 is a digital sound recorder. In an embodiment, an input device 1270 is a camera and a digital sound recorder.
As shown herein, the integrated circuit 1210 can be implemented in a number of different embodiments, including a package substrate having vias through a die that are electrically isolated from active circuitry in the die, according to any of the several disclosed embodiments and their equivalents, an electronic system, a computer system, one or more methods of fabricating an integrated circuit, and one or more methods of fabricating an electronic assembly that includes a package substrate having vias through a die that are electrically isolated from active circuitry in the die, according to any of the several disclosed embodiments as set forth herein in the various embodiments and their art-recognized equivalents. The elements, materials, geometries, dimensions, and sequence of operations can all be varied to suit particular I/O coupling requirements including array contact count, array contact configuration for a microelectronic die embedded in a processor mounting substrate according to any of the several disclosed package substrates having vias through a die that are electrically isolated from active circuitry in the die embodiments and their equivalents. A foundation substrate may be included, as represented by the dashed line of
Although certain embodiments have been illustrated and described herein for purposes of description, a wide variety of alternate and/or equivalent embodiments or implementations calculated to achieve the same purposes may be substituted for the embodiments shown and described without departing from the scope of the present disclosure. This application is intended to cover any adaptations or variations of the embodiments discussed herein. Therefore, it is manifestly intended that embodiments described herein be limited only by the claims.
Where the disclosure recites “a” or “a first” element or the equivalent thereof, such disclosure includes one or more such elements, neither requiring nor excluding two or more such elements. Further, ordinal indicators (e.g., first, second or third) for identified elements are used to distinguish between the elements, and do not indicate or imply a required or limited number of such elements, nor do they indicate a particular position or order of such elements unless otherwise specifically stated.
Various embodiments may include any suitable combination of the above-described embodiments including alternative (or) embodiments of embodiments that are described in conjunctive form (and) above (e.g., the “and” may be “and/or”). Furthermore, some embodiments may include one or more articles of manufacture (e.g., non-transitory computer-readable media) having instructions, stored thereon, that when executed result in actions of any of the above-described embodiments. Moreover, some embodiments may include apparatuses or systems having any suitable means for carrying out the various operations of the above-described embodiments.
The above description of illustrated embodiments, including what is described in the Abstract, is not intended to be exhaustive or to limit embodiments to the precise forms disclosed. While specific embodiments are described herein for illustrative purposes, various equivalent modifications are possible within the scope of the embodiments, as those skilled in the relevant art will recognize.
These modifications may be made to the embodiments in light of the above detailed description. The terms used in the following claims should not be construed to limit the embodiments to the specific implementations disclosed in the specification and the claims.
Rather, the scope is to be determined entirely by the following claims, which are to be construed in accordance with established doctrines of claim interpretation.
The following paragraphs describe examples of various embodiments.