This disclosure relates to a package device, and more particularly to a chip-scale package device.
A conventional package device usually uses a lead frame for holding a semiconductor chip (e.g., a diode or a transistor) and electrically connects the lead frame to electrodes of the semiconductor chip using wire bonds. The lead frame, the semiconductor chip, and the wire bonds are then encapsulated by an encapsulation layer with the lead frame being partially exposed. In the conventional package device, electric signals generated by the semiconductor chip is transmitted to the exposed portion of the lead frame through the wire bonds, and then transmitted to outside of the package device. It is also common in this field of art to replace the wire bonds with solders.
As shown in
During manufacturing of the conventional wireless package device 1, a hot pressing process is conducted. Since each of the upper and lower frames 112, 111 has a cantilever structure, during the hot pressing process, the upper and lower frames 112, 111 may suffer from elastic deflection under a high pressure imposed by a hot pressing machine, and reflow of the solder may occur under a high temperature. The elastic deflection and the solder reflow may result in tilting of the chip unit 12. Further, the encapsulation layer 14 is usually made of a polymeric material, which is disadvantageous for reducing electromagnetic interference caused by external environments to the chip unit 12. Moreover, such conventional wireless package devices may not meet the industrial requirements for miniature structure of a portable electronic device.
Therefore, an object of the disclosure is to provide a chip-scale package device that can alleviate at least one of the drawbacks of the prior art.
According to the disclosure, a chip-scale package device includes a substrate unit, a chip unit, and an electrical insulator. The substrate unit has a first surface, a second surface opposite to the first surface, and a receiving space which is an indentation extending from the first surface toward the second surface and which is defined by a space-defining surface. The chip unit is disposed in the receiving space and surrounded by the space-defining surface. The chip unit includes a chip, and first and second electrodes disposed oppositely on the chip. The electrical insulator fills the receiving space to cover the space-defining surface and the chip unit such that the first electrode is exposed from the electrical insulator. The first surface, the second surface, and the space-defining surface are electrically connected to one another, and the second electrode is electrically connected to the space-defining surface.
Other features and advantages of the disclosure will become apparent in the following detailed description of the embodiments with reference to the accompanying drawings, in which:
Before the disclosure is described in greater detail, it should be noted that where considered appropriate, reference numerals have been repeated among the figures to indicate corresponding or analogous elements, which may optionally have similar characteristics.
As shown in
The substrate unit 2 has a first surface 24, a second surface 25 opposite to the first surface 24, and a receiving space 20 which is an indentation extending from the first surface 24 toward the second surface 25 and which is defined by a space-defining surface 26. The first surface 24, the second surface 25, and the space-defining surface 26 are electrically connected to one another.
The chip unit 3 is disposed in the receiving space 20 and surrounded by the space-defining surface 26. The chip unit 3 includes a chip 30 and first and second electrodes 31, 32 disposed oppositely on the chip 30. The second electrode 32 is electrically connected to the space-defining surface 26.
The electrical insulator 4 fills the receiving space 20 to cover the space-defining surface 26 and the chip unit 3 such that the first electrode 31 is exposed from the electrical insulator 4.
In an embodiment, the electrical insulator 4 partially covers the first surface 24 so that the first surface 24 has an exposed region 241 in proximity to the receiving space 20 and exposed from the electrical insulator 4. The chip-scale package device further includes an electrode pad unit 5 having spaced-apart first and second electrode pads 51, 52. The first electrode pad 51 covers and electrically connects with the first electrode 31 exposed from the electrical insulator 4, and the second electrode pad 52 covers and electrically connects with the exposed region 241 of the first surface 24 (see
In an embodiment, the substrate unit 2 includes an insulating layer 200, a first metal layer 21, a second metal layer 22, and a third metal layer 23. The insulating layer 200 has opposite upper and lower surfaces 2001, 2002, and a through hole 2000 extending through the upper and lower surfaces 2001, 2002 (see
In an embodiment, the chip-scale package device further includes a fourth metal layer 27 disposed between the first electrode 31 and the first electrode pad 51, and a fifth metal layer 28 disposed between the exposed region 241 and the second electrode pad 52 (see
In an embodiment, each of the first and second electrode pads 51, 52 includes a metal foil 510, 520, a first solder layer 511, 521 stacked on the metal foil 510, 520, and a second solder layer 512, 522 stacked on the first solder layer 511, 521. The metal foil 510 of the first electrode pad 51 is disposed on the electrical insulator 4 and connected to the fourth metal layer 27. The metal foil 520 of the second electrode pad 52 is disposed on the electrical insulator 4 and connected to the fifth metal layer 28 (see
In an embodiment, each of the first and second electrode pads 51, 52 has an indentation 513, 523 indented toward the substrate unit 2 (see
A method for producing the first embodiment of the chip-scale package of the disclosure is illustrated in
As shown in
As shown in
Subsequently, in step a4), the plastic film 2012 is removed so that the first metal layer 21 on the lower surface 2002 of the insulating layer 200, a portion of the second metal layer 22 immediately connected with the first metal layer 21, and the second electrode 32 are exposed from the electric insulator 4. In step d), a first portion 401 of the electric insulator 4 is then removed to expose the first electrode 31 of the chip unit 3. A second portion 402 of the electric insulator 4 is also removed to expose the exposed region 241 of the first metal layer 21 on the upper surface 2001 of the insulating layer 200. The first and second portions 401, 402 of the electric insulator 4 may be removed by a laser ablation technique.
In step a5), after step (d), the third metal layer 23 is formed on the second electrode 32 and the first metal layer 21 on the lower surface 2002 of the insulating layer 200 so that the second electrode 32 can be electrically connected to the first and second metal layers 21, 22 through the third metal layer 23. In certain embodiments, the third metal layer 23 may be formed by chemical plating or sputtering. In addition, the fourth metal layer 27 is formed on the first electrode 31 and a portion of the electric insulator 4 adjacent to the first electrode 31 so that the fourth metal layer 27 is connected with the metal foil 500. The fifth metal layer 28 is formed on the exposed region 241 of the first metal layer 21 on the upper surface 2001 of the insulating layer 200 and a portion of the electric insulator 4 adjacent to the exposed region 241 so that the fifth metal layer 28 is connected with the metal foil 500.
Subsequently, as shown in
In step f), the first solder layers 511, 521 are formed by electroplating. In particular, a solder material is applied on the fourth metal layer 27, the fifth metal layer 28, and the metal foil 500 not covered by the photoresist layer 7 so as to form the first solder layer 511 of the first electrode pad 51 on the fourth metal layer 27 and the metal foil 500 connected to the fourth metal layer 27, and to form the first solder layer 521 of the second electrode pad 52 on the fifth metal layer 28 and the metal foil 500 connected to the fifth metal layer 28. In certain embodiments, each of the first solder layers 511, 521 has a thickness greater than 8 μm. After this, in step g), a stripping process is conducted to remove the photoresist layer 7 to expose the metal foil 500 located between the fourth metal layer 27 and the fifth metal layer 28. In step h), after the photoresist layer 7 is removed, the metal foil 500 located between the fourth metal layer 27 and the fifth metal layer 28 is etched and removed to expose the electrical insulator 4 so as to define the metal foil 500 into the metal foils 510, 520 of the first and second electrode pads 51, 52. To be specific, the metal foil 500 which is connected to the fourth metal layer 27 is defined as the metal foil 510 of the first electrode pad 51, and the metal foil 500 which is connected to the fifth metal layer 28 is defined as the metal foil 520 of the second electrode pad 52.
As shown in
It is worth noting that the chip-scale package device of the disclosure has a size that is 1.2 times the size of the chip unit 3, which is much smaller than that of the conventional wireless package device 1. Therefore, the chip-scale package device of the disclosure can satisfy the miniature requirements for portable electronic devices. In addition, the space-defining surface 26, which surrounds the chip unit 3, may be used to shield the chip unit 3 from electromagnetic interference (EMI). Further, the chip-scale package device of the disclosure does not have the cantilever structure, and may not have the problem of tilting of the chip unit 12 encountered in the production of the conventional wireless package device 1. Moreover, the indentations 513, 523 are advantageous for reflow of a solder when the chip-scale package device is flipped 180° to be soldered to a circuit board, which may improve an adhesion strength and an electrical connection between the circuit board and the chip-scale package device.
As shown in
In this embodiment, the metal substrate 202 has the first surface 24, the second surface 25, and the space-defining surface 26, and the chip-scale package device includes a first metal layer 27′ disposed between the first electrode 31 and the first electrode pad 51, and a second metal layer 28′ disposed between the exposed region of the first surface 24 and the second electrode pad 52. It should be noted that, the first metal layer 27′ of the second embodiment is the same as the fourth metal layer 27 of the first embodiment, and the second metal layer 28′ of the second embodiment is the same as the fifth metal layer 28 of the first embodiment.
A method for producing the second embodiment of the chip-scale package of the disclosure is illustrated in
As shown in
Subsequently, in step d), a first portion 401 and a second portion 402 of the electrical insulator 4 are removed using a laser ablation technique to expose the first electrode 31 and the exposed region 241.
As shown in
After this, similar to step f) shown in
As shown in
Subsequently, step i), which is the same as step i) shown in
In the description above, for the purposes of explanation, numerous specific details have been set forth in order to provide a thorough understanding of the embodiments. It will be apparent, however, to one skilled in the art, that one or more other embodiments may be practiced without some of these specific details. It should also be appreciated that reference throughout this specification to “one embodiment,” “an embodiment,” an embodiment with an indication of an ordinal number and so forth means that a particular feature, structure, or characteristic may be included in the practice of the disclosure. It should be further appreciated that in the description, various features are sometimes grouped together in a single embodiment, figure, or description thereof for the purpose of streamlining the disclosure and aiding in the understanding of various inventive aspects, and that one or more features or specific details from one embodiment may be practiced together with one or more features or specific details from another embodiment, where appropriate, in the practice of the disclosure.
While the disclosure has been described in connection with what are considered the exemplary embodiments, it is understood that this disclosure is not limited to the disclosed embodiments but is intended to cover various arrangements included within the spirit and scope of the broadest interpretation so as to encompass all such modifications and equivalent arrangements.
Number | Name | Date | Kind |
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6709898 | Ma et al. | Mar 2004 | B1 |
20160064329 | Lee | Mar 2016 | A1 |
20180366403 | Yu | Dec 2018 | A1 |
Number | Date | Country |
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201126619 | Aug 2011 | TW |
201935643 | Sep 2019 | TW |
201941672 | Oct 2019 | TW |
Entry |
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Search Report appended to an Office Action, which was issued to Taiwanese counterpart application No. 108138231 by the TIPO dated Jun. 2, 2020, with an English translation thereof. |