This application is filed on the basis of copending Chinese Patent Application No. 2023102869218, filed Mar. 21, 2023, and claims the benefit and priority of the Chinese patent application, the entire contents of which are incorporated herein by reference.
The present disclosure relates to the technical field of semiconductor packaging, and in particular to an embedded magnet frame, an integrated structure and a manufacturing method.
With the continuous development of electronic technology, there is an increasing demand for higher performance and smaller size in electronic products. Consequently, the trend towards high-density integration and miniaturization of packaging substrates and structures for electronic products has become inevitable. At present, the surface mounting process is mainly used for packaging magnetic devices. However, due to the relatively large size of magnetic devices, this packaging method results in a larger volume for the packaged devices, which cannot meet the requirements for miniaturization and high integration. Moreover, due to the need for secondary surface mounting, the production process and production costs will increase.
The present disclosure aims to solve at least one of the technical problems in the existing technology. To this end, the present disclosure proposes an embedded magnet frame, an integrated structure and a manufacturing method, which are beneficial to achieving miniaturization and high integration of packaged products, and saving production processes and production costs.
In an aspect, a manufacturing method for an embedded magnet frame according to an embodiment of the present disclosure includes manufacturing conductive metal columns, a first sacrificial block and a second sacrificial block on a surface of a bearing plate; laminating a first dielectric layer on the surface of the bearing plate so that the first dielectric layer covers the conductive metal columns, the first sacrificial block and the second sacrificial block; thinning the first dielectric layer to expose surfaces of the conductive metal columns, the first sacrificial block and the second sacrificial block; etching the first sacrificial block and the second sacrificial block to form corresponding first and second mounting cavities, the second mounting cavity being used for mounting a chip; filling the first mounting cavity with magnetic slurry to form an embedded magnet; and removing the bearing plate to form an embedded magnet frame.
According to some embodiments of the present disclosure, the bearing plate comprises a substrate, and a first metal layer, a second metal layer and a third metal layer that are sequentially stacked on a surface of the substrate, and the first metal layer and the second metal layer are capable of being physically separated.
According to some embodiments of the present disclosure, the first metal layer and the second metal layer are copper layers, and the third metal layer is a titanium layer.
According to some embodiments of the present disclosure, the manufacturing conductive metal columns, a first sacrificial block and a second sacrificial block on a surface of a bearing plate includes applying a photoresist layer on the surface of the bearing plate; performing exposure and development process om the photoresist layer to form patterns corresponding to the conductive metal columns, the first sacrificial block and the second sacrificial block; and forming, according to the patterns, the conductive metal columns, the first sacrificial block and the second sacrificial block by electroplating.
According to some embodiments of the present disclosure, the filling the first mounting cavity with magnetic slurry to form an embedded magnet includes filling the magnetic slurry into the first mounting cavity by means of screen printing, and solidifying, grounding and polishing the magnetic slurry to form the embedded magnet.
In another aspect, a manufacturing method for an embedded magnet integrated structure according to an embodiment of the present disclosure includes mounting a chip inside a second mounting cavity of an embedded magnet frame, the embedded magnet frame being manufactured by the manufacturing method for an embedded magnet frame as described in the embodiment of the above aspect; packaging the chip with a photosensitive resin film, and making the photosensitive resin film cover upper and lower surfaces of the first dielectric layer; opening windows in the photosensitive resin film on the upper and lower surfaces of the first dielectric layer to form first windows; and forming first circuits by electroplating at the first windows, the first circuit on the upper surface of the first dielectric layer and the first circuit on the lower surface of the first dielectric layer being connected by the conductive metal columns.
According to some embodiments of the present disclosure, the following steps are further included providing second dielectric layers respectively on upper and lower surfaces of the photosensitive resin film; manufacturing solder masks on surfaces of the second dielectric layers, and opening windows in the solder masks to form second windows; and forming second circuits by electroplating at the second windows, the second circuits being connected with the first circuits through metal blind holes extending through the second dielectric layers.
In another aspect, an embedded magnet frame according to an embodiment of the present disclosure includes a first dielectric layer provided with a first mounting cavity and a second mounting cavity that extend through the first dielectric layer, the second mounting cavity being used for mounting a chip; conductive metal columns extending through the first dielectric layer; and an embedded magnet provided inside the first mounting cavity.
In another aspect, an embedded magnet integrated structure according to an embodiment of the present disclosure includes the embedded magnet frame as described in the embodiment of the above aspect; a chip arranged in the second mounting cavity; a photosensitive resin film filled in the second mounting cavity to fix the chip, the photosensitive resin film covering upper and lower surfaces of the first dielectric layer; and first circuits, the photosensitive resin film on the upper and lower surfaces of the first dielectric layer being respectively opened with first windows, the first circuits being arranged in the first windows, and the first circuit on the upper surface of the first dielectric layer and the first circuit on the lower surface of the first dielectric layer being connected by the conductive metal columns.
According to some embodiments of the present disclosure, the embedded magnet integrated structure further includes second dielectric layers provided on upper and lower surfaces of the photosensitive resin film, the second dielectric layers being provided with metal blind holes extending through the second dielectric layers; solder masks provided on surfaces of the second dielectric layers, the solder masks being provided with second windows; and second circuits provided in the second windows, the second circuits being electrically connected to the first circuits through the metal blind holes.
The above and/or additional aspects and advantages of the present disclosure will become apparent and readily understood from the description of the embodiments taken in conjunction with the following accompanying drawings, in which:
This section will describe the example embodiments of the present disclosure in detail. Embodiments of the present disclosure are shown in the accompanying drawings. The function of the accompanying drawings is to supplement the description of the text part of the specification with graphics, enabling intuitive and vivid understanding of each technical feature and overall technical solution of the present disclosure, and shall not be construed as limiting the scope of protection of the present disclosure.
In the description of the present disclosure, it should be understood that, the orientation or positional relationships indicated by the terms such as upper, lower, front, rear, left, right, etc., are based on the orientation or positional relationships shown in the accompanying drawings, merely for ease of description of the present disclosure and simplification for the description, rather than indicating or implying that the device or element referred to must have a specific orientation and be constructed and operated in a specific orientation, which, therefore, cannot be construed as limiting the present disclosure.
In the description of the present disclosure, several refers to one or more; a plurality of refers to two or more; greater than, less than, over and the like are understood not to include the following number, and above, below, within and the like are understood to include the following number. If described, the terms such as first and second are only for the purpose of distinguishing technical features, and not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence relationship of technical features indicated.
In the description of the present disclosure, unless otherwise explicitly limited, providing, installing, connecting and other words should be understood broadly, and a person of ordinary skills in the art can reasonably determine the specific meaning of the above words in the present disclosure combined with the specific content of the technical solution.
The embedded magnet frame, integrated structure and manufacturing method provided in the embodiments of the present disclosure have at least the following beneficial effects. When manufacturing a frame, the magnet is already embedded inside the frame, eliminating the need for secondary mounting of magnetic devices on the surface of a packaging substrate, thereby saving production processes and production costs. Moreover, the embedded magnet is provided inside a first dielectric layer, which is beneficial to achieving miniaturization and high integration of packaged products.
Additional aspects and advantages of the present disclosure will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the present disclosure.
In an aspect, as shown in
Referring to
In order to manufacture the conductive metal columns 200, the first sacrificial block 300 and the second sacrificial block 400 on the surface of the bearing plate 100, step S100 may include:
As shown in
Subsequently, as shown in
Finally, as shown in
In the manufacturing method for an embedded magnet frame according to an embodiment of the present disclosure, the embedded magnet 700 is already embedded inside the frame while the frame is being manufactured, thereby eliminating the need for subsequent secondary mounting of magnetic devices on the surface of the packaging substrate and saving production processes and production costs. Moreover, the embedded magnet 700 is provided inside the first dielectric layer 500, which is beneficial to achieving miniaturization and high integration of packaged products.
In another aspect, corresponding to the manufacturing method for an embedded magnet frame in the above embodiments, the present disclosure further provides an embedded magnet frame 800. As shown in
In the embedded magnet frame according to an embodiment of the present disclosure, the embedded magnet 700 is provided inside the first dielectric layer 500 and is provided with a second mounting cavity 410 that can be used for mounting a chip 600, which is beneficial to achieving miniaturization and high integration of packaged products.
In another aspect, an embodiment of the present disclosure further provides a manufacturing method for an embedded magnet integrated structure. As shown in
Specifically, as shown in
As shown in
As shown in
Specifically, the above three steps are to further add layers to the embedded magnet integrated structure. Those of ordinary skills in the art can continue to add layers to the embedded magnet integrated structure on the basis of the above method according to actual needs. The specific number of layers can be selected according to actual needs.
In the manufacturing method for an embedded magnet integrated structure according to an embodiment of the present disclosure, by using the above embedded magnet frame 800, the embedded magnet 700 is already embedded inside the frame while the frame is being manufactured, thereby eliminating the need for subsequent secondary mounting of magnetic devices on the surface of the packaging substrate, saving production processes and production costs, preventing the alignment deviation between pins of the mounted devices and the packaging substrate, improving the fine wiring capabilities of the magnetic material integrated packaging substrate structure, and effectively improving the product yield. Moreover, the embedded magnet 700 is provided inside the frame, which is beneficial to achieving miniaturization and high integration of packaged products.
In another aspect, corresponding to the above manufacturing method for an embedded magnet integrated structure, an embodiment of the present disclosure further provides an embedded magnet integrated structure. As shown in
Further, in some embodiments of the present disclosure, the embedded magnet integrated structure further includes second dielectric layers 1300, solder masks 1400 and second circuits 1500. The second dielectric layers 1300 are provided on the upper and lower surfaces of the photosensitive resin film 1000, and the second dielectric layers 1300 are provided with metal blind holes 1600 extending through the second dielectric layers 1300. The solder masks 1400 are provided on the surfaces of the second dielectric layers 1300, and the solder masks 1400 are provided with second windows. The second circuits 1500 are provided in the second windows, and the second circuits 1500 are electrically connected to the first circuits 1200 through the metal blind holes 1600.
According to the embedded magnet integrated structure provided in an embodiment of the present disclosure, the embedded magnet 700 is provided inside the first dielectric layer 500, thereby eliminating the need for subsequent secondary mounting of magnetic devices on the surface of the packaging substrate, saving production processes and production costs, preventing the alignment deviation between pins of the mounted devices and the packaging substrate, improving the fine wiring capabilities of the magnetic material integrated packaging substrate structure, and effectively improving the product yield. Moreover, the embedded magnet 700 is provided inside the frame, which is beneficial to achieving miniaturization and high integration of packaged products.
The embodiments of the present disclosure have been described in detail above with reference to the accompanying drawings. However, the present disclosure is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, various modifications can be made without departing from the purpose of the present disclosure.
Number | Date | Country | Kind |
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2023102869218 | Mar 2023 | CN | national |