The following description relates generally to wire bond wires for vertical integration. More particularly, the following description relates to wire bond wires interconnected to various surfaces of a package for multi-level interconnection with separate surface mount and wire bond mounting surfaces.
Microelectronic assemblies generally include one or more ICs, such as for example one or more packaged dies (“chips”) or one or more dies. One or more of such ICs may be mounted on a circuit platform, such as a wafer such as in wafer-level-packaging (“WLP”), printed board (“PB”), a printed wiring board (“PWB”), a printed circuit board (“PCB”), a printed wiring assembly (“PWA”), a printed circuit assembly (“PCA”), a package substrate, an interposer, or a chip carrier. Additionally, one IC may be mounted on another IC. An interposer may be a passive or an active IC, where the latter includes one or more active devices, such as transistors for example, and the former does not include any active device but may include one or more passive devices, such as capacitors, inductors, and/or resistors. Furthermore, an interposer may be formed like a PWB, namely without any circuit elements, such as without any passive or active devices. Additionally, an interposer may include at least one through-substrate-via.
An IC may include conductive elements, such as pathways, traces, tracks, vias, contacts, pads such as contact pads and bond pads, plugs, nodes, or terminals for example, that may be used for making electrical interconnections with a circuit platform. These arrangements may facilitate electrical connections used to provide functionality of ICs. An IC may be coupled to a circuit platform by bonding, such as bonding traces or terminals, for example, of such circuit platform to bond pads or exposed ends of pins or posts or the like of an IC; or an IC may be coupled to a circuit platform by soldering. Additionally, a redistribution layer (“RDL”) may be part of an IC to facilitate a flip-chip configuration, die stacking, or more convenient or accessible position of bond pads for example.
Some passive or active microelectronic devices may be used in a System-in-Package (“SiP”) or other multi-die/component package. However, some SiPs may take up too much area for some applications. Moreover, for some low-profile applications, some SiPs may be used; however, forming a SiP for stacking using through substrate vias may be too expensive for some applications.
Accordingly, it would be desirable and useful to provide vertical integration for a SiP.
An apparatus relates generally to a vertically integrated microelectronic package. In such an apparatus, a circuit platform has an upper surface and a lower surface opposite the upper surface thereof. The upper surface of the circuit platform has a wire bond-only surface area. A first microelectronic device is coupled to the upper surface of the circuit platform in the wire bond-only surface area. First wire bond wires are coupled to and extend away from an upper surface of the first microelectronic device. A second microelectronic device in a face-down orientation is coupled to upper ends of the first wire bond wires in a surface mount-only area. The second microelectronic device is located above and at least partially overlaps the first microelectronic device. Second wire bond wires are coupled to the upper surface of the circuit platform in the wire bond-only surface area and are coupled to the upper surface of the first microelectronic device. A protective layer is disposed over the circuit platform and the first microelectronic device. The protective layer has a lower surface and an upper surface opposite the lower surface thereof with the lower surface of the protective layer being in contact with the upper surface of the circuit platform. The upper surface of the protective layer has the surface mount-only area. The upper surface of the protective layer has the second microelectronic device disposed thereon in the face-down orientation in the surface mount-only area for coupling to the upper ends of the first wire bond wires.
An apparatus relates generally to an inverted vertically integrated microelectronic package. In such an apparatus, a circuit platform has an upper surface and a lower surface opposite the upper surface thereof. The lower surface of the circuit platform has a wire bond-only surface area. A first microelectronic device is coupled to the lower surface of the circuit platform in the wire bond-only surface area. First wire bond wires are coupled to and extend away from a lower surface of the first microelectronic device. A second microelectronic device in a face-up orientation is coupled to lower ends of the first wire bond wires in a surface mount-only area. The second microelectronic device is located below and at least partially underlaps the first microelectronic device. Second wire bond wires are coupled to and extend away from the lower surface of the circuit platform in the wire bond-only surface area and are coupled to the lower surface of the first microelectronic device. A protective layer is disposed under the circuit platform and the first microelectronic device. The protective layer has a lower surface and an upper surface opposite the lower surface thereof with the upper surface of the protective layer being in contact with the lower surface of the circuit platform. The lower surface of the protective layer has the surface mount-only area. The lower surface of the protective layer has the second microelectronic device disposed thereon in the face-up orientation in the surface mount-only area for coupling to the lower ends of the first wire bond wires.
An apparatus generally relates to a microelectronic component. In such an apparatus, there is a substrate having a first upper surface. A conductive layer is disposed on the first upper surface including wire bond pads and flip-chip pads respectively having first upper surfaces and second upper surfaces. A solder mask is disposed on the first upper surface between the wire bond pads and the flip-chip pads. The solder mask has a second upper surface disposed above the first upper surfaces and the second upper surfaces. A eutectic layer is disposed on the first upper surfaces and the second upper surfaces. Wire bond wires are respectively bonded to the wire bond pads.
Accompanying drawing(s) show exemplary embodiment(s) in accordance with one or more aspects of exemplary apparatus(es) or method(s). However, the accompanying drawings should not be taken to limit the scope of the claims, but are for explanation and understanding only.
In the following description, numerous specific details are set forth to provide a more thorough description of the specific examples described herein. It should be apparent, however, to one skilled in the art, that one or more other examples or variations of these examples may be practiced without all the specific details given below. In other instances, well known features have not been described in detail so as not to obscure the description of the examples herein. For ease of illustration, the same number labels are used in different diagrams to refer to the same items; however, in alternative examples the items may be different.
Exemplary apparatus(es) and/or method(s) are described herein. It should be understood that the word “exemplary” is used herein to mean “serving as an example, instance, or illustration.” Any example or feature described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other examples or features.
Interference in microelectronic devices may come from electric-magnetic interference (“EMI”) and/or radio frequency interference (“RFI”). The following description of interference shielding may be used for either or both of these types of interference. However, for purposes of clarity by way of example and not limitation, generally only shielding from EMI is described below in additional detail.
Package substrate 19 may be formed of thin layers called laminates or laminate substrates. Laminates may be organic or inorganic. Examples of materials for “rigid” package substrates include an epoxy-based laminate such as FR4 or FR5, a resin-based laminate such as bismaleimide-triazine (“BT”), a ceramic substrate (e.g. a low temperature co-fired ceramic (“LTCC”)), a glass substrate, or other form of rigid package substrate. Moreover, a package substrate 19 herein may be a PCB or other circuit board. Other known details regarding conventional SiP 10 are not described for purposes of clarity.
Conductive plates 23 and 24 may be respectively coupled to a package substrate 19 with rows of wire bonds 21 and 22. Thus, two sides of top plate 23 may be wire bonded with corresponding rows of wire bonds 21, and likewise two sides of bottom plate 24 may be wire bonded with corresponding rows of wire bonds 22. Non-electrically conductive spacers (not shown) may be used to insulate wire bonds 21 from bottom conductive plate 24. A microelectronic device (not shown) to be EMI shielded may be sandwiched between top and bottom conductive plates 23 and 24. This type of EMI shielding with wire bonding may be too bulky for many applications. Furthermore, there may be gaps on opposite sides with respect to wire bonds providing side EMI shielding.
Interference Shielding
A portion of wire bond wires 131 may be positioned to define a shielding region 133. Along those lines, rows and columns of a BVA arrangement 136 of wire bond wires 131 may be used to encircle or otherwise surround a shielding region 133. Upper ends of at least a subset of such wire bond wires 131 surrounding a shielding region 133 may be used to support conductive surface 130, and such conductive surface 130 may be over such shielding region 133 for covering thereof.
Conductive surface 130 may be a rigid or flexible surface which is electrically conductive. In an implementation, conductive surface 130 may be flexible, such as a flexible conductive coating on a surface of a flexible sheet. In another implementation, a rigid plate may provide a conductive surface. A rigid plate may be made of a conductive material. However, a conductive coating may be sprayed or painted on a rigid plate or a flexible sheet. In the example of
Package substrate 19 has an upper surface 132 and a lower surface 149 opposite the upper surface. Package substrate 19 may have a ground plane 140 and vias 142 located between surfaces 132 and 149, where vias 142 may be interconnected to such ground plane 140 for electrical conductivity.
Wire bond wires 131 may be coupled to ground plane 140 with vias 142. Some wire bond wires 131 may be mechanically coupled to upper surface 132 with ball bonds 141 for electrical conductivity; however, in other implementations, other types of bonding may be used. Moreover, not all wire bond wires 131 need be coupled to ground plane 140. Some wire bond wires 131 may be used for carrying supply voltages or signals within SiP 100. Some wire bond wires 131 may be used for coupling to other devices within SiP 100.
An active or passive microelectronic device 145 may be coupled to upper surface 132 of package substrate 19. Microelectronic device 145 may include an active integrated circuit die and/or a passive component. A passive component may be, e.g., a capacitor, an inductor, or a resistor, or any combination thereof.
Microelectronic device 145 may be coupled to package substrate 19 with ball or bump interconnects and/or wire bond wires, as previously described. Moreover, microelectronic device 145 may be coupled to upper surface 132 with an adhesive or an underfill layer (not shown).
Microelectronic device 145 may be disposed in a dielectric protective material which may be provided as dam fill or a molding layer (“molding layer”) 143. Such molding layer 143 may be an encapsulant or a molding material for at least covering an upper surface and sidewalls of microelectronic device 145. Wire bond wires 131 may be disposed around sidewalls of microelectronic device 145.
Conductive surface 130 may be located upon or coupled to a top or upper surface 146 of dielectric protective material molding layer 143. However, in another implementation a top surface of dielectric protective material molding layer 143 may be at a higher level than tips 148 of wire bond wires 131, as described below in additional detail. Conductive surface 130 may be positioned over wire bond wires 131 associated with Faraday cage 153. Upper ends or tips 148 of such wire bond wires 131 may be mechanically coupled to conductive surface 130. This coupling may be with a heated press bonding or other form of mechanical coupling.
Faraday cage 153 may be a combination of a portion of ground plane 140 interconnected to wire bond wires 131, such as with vias 142, supporting a conductive surface 130. In another implementation, there may be a gap 144 between conductive surface 130 and tips 148 of some of wire bond wires 131. Along those lines, a bottom of conductive surface 130, such as of a conductive plate for example, may be attached to or rest upon a top surface of dielectric protective material molding layer 143, and height of dielectric protective material molding layer 143 may be greater than height of wire bond wires 131.
Thus, a conductive surface 130 may be positioned over a portion of wire bond wires 131 with upper ends or tips 148 thereof spaced apart from conductive surface 130. However, a configuration with a gap 144 may provide a less effective Faraday cage 153, and so for purposes of clarity by way of example and not limitation, it shall be assumed that there is no gap.
Wire bond wires 131 coupled to ground plane 140 projecting or extending upwardly away from upper surface 132 of package substrate 19 may be arrayed. Along those lines, even though single rows and columns of a Bond Via Array™ or BVA® arrangement 136 of wire bond wires 131 may be present in an implementation, multiple rows and/or multiple columns of wire bond wires 131 of a BVA arrangement 136, may be present along one or more sides of a shielding region 133.
To recapitulate, some of wire bond wires 131, such as in BVA arrangement 136 defining a shielding region 133, may be positioned to provide such a shielding region 133 for microelectronic device 145 from or with respect to EMI. Another portion of wire bond wires 131 located outside of shielding region 133 may not be used for EMI shielding. Moreover, one or more other active or passive microelectronic devices 11 and/or 12 may be coupled to substrate 19 and be located outside of shielding region 133 and not part of, or positioned for such shielding region.
In this example, a portion of wire bond wires 131 have a height that is greater than a height of another portion of wire bond wires 131. Both sets of wire bond wires 131 may be positioned proximate to and around microelectronic device 145. However, the portion of wire bond wires 131 that are taller may be for providing a shielding region 133 for microelectronic device 145 with respect to EMI. Whereas, the other portion of wire bond wires 131 that are shorter (“wire bond wires 131s”) may be signal wires coupling microelectronic device 145 to conductors of package substrate 19. Some of such shorter wire bond wires 131s may be within a Faraday cage 153. Heights of taller wire bond wires 131 may be limited by low-profile package applications.
Conductive cover 150 may be coupled to upper surface 132 of package substrate 19. Conductive cover 150 may cover components of SiP 100 coupled to upper surface 132 including microelectronic device 145, microelectronic devices 11, 12 and wire bond wires 131. Wire bond wires 131 not part of BVA arrangement 136 may interconnect conductive cover 150 and ground plane 140. This coupling may be used to reduce internal noise. However, Faraday cage 153 may be located under cover 150 for internal EMI shielding. Optionally, conductive surface 130 may be omitted in favor of using conductive cover 150 as an upper conductive surface of Faraday cage 153, with or without a gap 144 between tips 148 and an underside of conductive cover 150.
Some wire bond wires 131 within BVA arrangement 136 may be signal wires, namely wire bond wires 131s. Wire bond wires 131s may not be coupled to ground plane 140, but may be coupled to traces (not shown) of package substrate 19. Tips of wire bond wires 131s may be bonded or soldered to microelectronic device 145 prior to use of dielectric protective material molding layer 143. In another implementation, dielectric protective material molding layer 143 may be omitted with respect to microelectronic device 145.
Wire bond wires 131s may be bonded to upper surfaces of one or more of passive microelectronic devices 12 or active microelectronic devices 11. These wire bond wires 131s may be for interconnection within SiP 100.
Upper substrate 169 may include vias 162 and a ground plane 160. Tips or upper ends 148 of wire bond wires 131 may be interconnected to vias 162 along a bottom surface of upper substrate 169 with interconnects 161, such as with micro balls or microbumps for example, for coupling to ground plane 160. Interconnects 161 may be disposed on an upper surface 168 of dielectric protective material molding layer 143. Ground plane 160 may provide an upper conductive surface 130 of Faraday cage 153.
Another microelectronic device 165, whether active or passive, may be coupled to a top surface of upper substrate 169. Microelectronic device 165 may be coupled with wire bond wires 15 to vias or traces of substrate 169; however, micro balls or microbumps may be used in another implementation. Microelectronic device 165 may be coupled outside of Faraday cage 153.
Bond pads 170 may be spaced apart from one another around sides of dielectric protective material molding layer 143. Microelectronic device 145 in dielectric protective material molding layer 143 may be located in a central portion of shielding region 133. A pad-to-pad pitch 171 of bond pads 170 may be equal to or less than approximately 250 microns. Pitch 171 of bond pads 170 may be selected for frequencies associated with interference, such as EMI and/or RFI, to shield microelectronic device 145 from EMI and/or RFI. Moreover, microelectronic device 145 may be an interference radiator, and thus such shielding may be to protect other components of SiP 100 from interference generated by microelectronic device 145.
Even though single rows and columns of bond pads 170 are illustratively depicted, in another implementation there may be more than one or two rows and/or columns. Moreover, rows and/or columns of bond pads 170 may be interleaved with respect to one another to provide denser shielding. Effectively, wire bond wires 131 may be used to provide a low pass filter Faraday cage for reducing EMI with respect to operation of microelectronic device 145. Along those lines, placement of bond pads 170, and thus wire bond wires 131 may, though need not be, uniform. Wire bond wires 131 may be placed and/or adjusted for density tailored to shield a particular range of frequencies to or from microelectronic device 145.
In this example, some of wire bond wires 131 of BVA arrangement 136 are for carrying signals, namely wire bond wires 131s. Along those lines, interconnects 180 may be formed for extending from microelectronic device 145 outside of dielectric protective material molding layer 143 for interconnection with wire bond wires 131s, which may include one or more signal wires.
A lower package substrate 19L of a lower SiP 100L may include a lower ground plane 140L having lower wire bond wires 131L extending upwardly from an upper surface of lower package substrate 19L. Such lower wire bond wires 131L and ground plane 140L may be interconnected to one another, such as with vias and ball bonds as previously described, for forming a lower portion of a Faraday cage 153. Tips 148 of lower wire bond wires 131L may be bonded or coupled with interconnects 191 to pads and vias therefor along an underneath side of upper package substrate 19U.
Optionally, upper package substrate 19U may include an upper ground plane 140U for forming a Faraday cage 153 as a stack of two Faraday cages, namely an upper Faraday cage 192U and a lower Faraday cage 192L. Each of Faraday cages 192U and 192L may include respective packaged microelectronic devices 145U and 145L respectively coupled to upper surfaces of package substrates 19U and 19L.
Upper ground plane 140U of upper substrate 19U may be located over a lower microelectronic device 145L, so tips or upper ends 148 of lower wire bond wires 131L may be interconnected to pads or contacts with interconnects 191 along an underside surface of upper package substrate 19U for electrical coupling to upper ground plane 140U. Upper wire bond wires 131U and optional ground plane 140U may be interconnected to one another, such as with vias and ball bonds as previously described, for forming an upper portion of a Faraday cage 153. Tips 148 of upper wire bond wires 131U may be bonded or coupled to conductive surface 130 for completing such upper Faraday cage 192U.
In another implementation, vias of upper substrate package 19U may interconnect lower wire bond wires 131L with upper wire bond wires 131U without being connected to an upper ground plane 140U to form a “two-story” or bi-level Faraday cage 153 for two microelectronic devices 145U, 145L. Even though only two levels are illustratively depicted, more than two levels may be used in other implementations.
PoP device 190 of
Signal wire bond wires 131s in this configuration may extend upwardly from an upper surface of a lower microelectronic device 145L. Tips or upper ends 148 of wire bond wires 131s extending from an upper surface of lower microelectronic device 145L may be interconnected to an underneath side of upper package substrate 19U, such as with interconnects 191. Vias and/or traces (not shown) may electrically couple upper and low microelectronic devices 145 with signal wire bond wires 131s. Moreover, lower substrate package 19L may include vias and/or traces (not shown) for interconnection with lower microelectronic device 145.
In this example, wire bond wires 131 and a microelectronic device 145, such as an IC die, are protected by a dielectric protective material molding layer 143. Microelectronic device 145 may be interconnected with microbump interconnects 17 to an upper surface of package substrate 19 prior to depositing or injecting dielectric protective material molding layer 143. Likewise, wire bond wires 131 may be ball bonded to an upper surface of package substrate 19 prior to depositing or injecting dielectric protective material molding layer 143.
Optionally, signal wire bond wires 131s may be ball bonded to an upper surface 201 of microelectronic device 145 prior to depositing or injecting dielectric protective material molding layer 143. Signal wire bond wires 131s thus may be within a shielding region 133 of a Faraday cage 153.
Tips or upper ends 148 of wire bond wires 131, as well as optional signal wire bond wires 131s, may extend above an upper surface 202 of dielectric protective material molding layer 143. Solder balls or other interconnect eutectic masses 204 may be deposited onto tips 148 for subsequent interconnection, such as described elsewhere herein.
Vertical Integration without Interference Shielding
Each of SiPs 100 includes a vertically integrated microelectronic package 200. Each of microelectronic packages 200 includes a substrate 19 having an upper surface 132 and a lower surface 149 opposite the upper surface. Package substrate 19 may have located between surfaces 132 and 149 a ground plane 140 and vias 142 interconnected to such ground plane for electrical conductivity.
A microelectronic device 145 may be coupled to upper surface 132 of substrate 19, where microelectronic device is a passive microelectronic device. Along those lines, in a SiP 100 there may be one or more of either or both passive or active microelectronic devices coupled to upper surface 132. This means there are upper surfaces of such microelectronic devices that in the past may have gone unused for vertical integration, such as by having bonding wire bond wires attached to such upper surfaces of such microelectronic devices as described herein.
Along those lines, wire bond wires 131 may be coupled to and extend away from the upper surface 132 of substrate 19, and wire bond wires 231 may be coupled to and extend away from an upper surface 201 of microelectronic device 145. Wire bond wires 131 and 231 may be mechanically coupled to upper surfaces 132 and 201, respectively, with ball bonds 141 for electrical conductivity. However, in other implementations, other types of bonding may be used. Wire bond wires 231 are shorter in length than wire bond wires 131.
With reference to
Upper ends 148 may be coterminous for being generally coplanar. Solder balls or other interconnect eutectic masses 204 may be deposited on upper surface 202 respectively over upper ends 148 for forming interconnects with pads (not shown) on a front face underside of an active or a passive microelectronic device 165.
A passive microelectronic device 145 may be coupled to upper surface 132 of package substrate 19. Microelectronic device 145 may include conductive traces and may include only passive components. A passive component may include one or more of a capacitor, an inductor, or a resistor, or any combination thereof.
Microelectronic device 145 may be coupled to package substrate 19 with ball or bump interconnects and/or wire bond wires, as previously described. Moreover, microelectronic device 145 may be coupled to upper surface 132 with an adhesive or an underfill layer (not shown).
In this implementation, microelectronic device 145, as well as a microelectronic device 165, may have orientations facing downwardly, namely face-down orientations, toward upper surface 132 of substrate 19. However, in another implementation, microelectronic device 165 may have a front side face facing upwardly away from an upper surface 132 of substrate 19.
A microelectronic device 165 may be coupled above uppermost surface 202 of molding layer 143. In an implementation, a microelectronic device 165 may be coupled to upper ends 148 of wire bond wires 131 and 231 with eutectic masses 204 or other mechanical interconnects. Microelectronic device 165 may be located above microelectronic device 145 and at least partially overlap such microelectronic device 145.
Molding layer 143 may have an uppermost surface 202 and a lowermost surface 252 opposite the uppermost surface. Molding layer 143 may be disposed for surrounding portions of lengths 261 and 262 for both wire bond wires 131 and 231. Upper ends 148 may not be covered with molding layer 143, such as by use of a mold assist film for an injection molding for example. In another implementation, molding layer 143 may temporarily completely cover lengths 261 and 262 followed by an etch back to reveal upper ends 148.
In an implementation of a vertically integrated microelectronic package 200, microelectronic device 145 may be disposed in molding layer 143. Along those lines, in an implementation, microelectronic device 145 may be completely located between uppermost surface 202 and lowermost surface 252 of molding layer 143. Wire bond wires 131 may be disposed around sidewalls 203 of microelectronic device 145 though not for interference shielding in this example implementation.
Wire bond wires 131 may be coupled to ground plane 140 for projecting or extending upwardly away from upper surface 132 of package substrate 19 and may be arrayed. Along those lines, even though single rows and columns of a BVA® arrangement of wire bond wires 131 and/or 231 may be present in an implementation, multiple rows and/or multiple columns of such wire bond wires may be in a BVA® arrangement.
In an implementation of vertically integrated microelectronic package 200, microelectronic device 165, which is a passive microelectronic device, may be used. However, in another implementation of vertically integrated microelectronic package 200, microelectronic device 165, which is an active microelectronic device, may be used.
With reference to
Upper ends 148 of wire bond wires 131i and 231 may be coterminous for being generally coplanar. Solder balls or other interconnect eutectic masses 274 may couple a lower surface of an active or passive microelectronic device 271 respectively to upper ends 148 of wire bond wires 131i and 231 for forming interconnects with pads (not shown) on a front face underside of an active or passive microelectronic device 271. A molding material may be injected to form molding material layer 143 with microelectronic device 271 in place, and thus a lower surface of microelectronic device 271 may be in contact with molding material of molding layer 143. For molding, a mold assist film may be used to allow tips 148 of outer wire bond wires 1310 to extend above upper surface 202 of molding layer 143, as well as pads or other interconnects (not shown) of microelectronic device 271. In another implementation, molding layer 143 may temporarily completely cover lengths 261 followed by an etch back to reveal upper ends 148 thereof.
Microelectronic device 271 may be coupled to and located above microelectronic device 145 and may at least partially overlap microelectronic device 145. Along those lines, microelectronic device 271 may laterally extend outside a perimeter of microelectronic device 145 for interconnection of inner wire bond wires 131i between upper surface 132 of substrate 19 and a lower surface of microelectronic device 271 facing such upper surface 132. Wire bond wires 131i, as well as wire bond wires 131o, may be disposed around sidewalls 203 of microelectronic device 145 though not for interference shielding in this example implementation.
Again, a passive microelectronic device 145 may be coupled to upper surface 132 of package substrate 19. Microelectronic device 145 may include conductive traces and may include only active components, only passive components or a combination thereof. A passive component may include a capacitor, an inductor, or a resistor, or any combination thereof. Microelectronic device 145 may be coupled to package substrate 19 with ball or bump interconnects and/or wire bond wires, as previously described. Moreover, microelectronic device 145 may be coupled to upper surface 132 with an adhesive or an underfill layer (not shown).
Molding layer 143 may have an uppermost surface 202 and a lowermost surface 252 opposite the uppermost surface. Molding layer 143 may be disposed for surrounding portions of lengths 261 of wire bond wires 1310 and for surrounding lengths 263 and 264 for both wire bond wires 131i and 231.
In an implementation of vertically integrated microelectronic package 200, microelectronic device 145 may be disposed in molding layer 143 and completely located between uppermost surface 202 and lowermost surface 252 of molding layer 143. Microelectronic device 271 may be disposed in molding layer 143 and at least partially located between uppermost surface 202 and lowermost surface 252 of molding layer 143. Microelectronic device 165 may be coupled above uppermost surface 202 of molding layer 143.
For a passive microelectronic device 271, microelectronic device 271 may include conductive traces and may include only passive components. Microelectronic device 271 may include an RDL. A passive component may be a capacitor, an inductor, or a resistor, or any combination thereof. In this implementation, microelectronic devices 145 and 271, as well as microelectronic device 165, have orientations facing downwardly, namely face-down orientations, toward upper surface 132 of substrate 19. However, in another implementation, microelectronic device 165 and/or microelectronic device 271 may have a front side face facing upwardly away from an upper surface 132 of substrate 19.
In an implementation of vertically integrated microelectronic package 200, microelectronic device 165, which is a passive microelectronic device, may be used. However, in another implementation of vertically integrated microelectronic package 200, microelectronic device 165, which is an active microelectronic device, may be used. A microelectronic device 165 may be coupled above uppermost surface 202 of molding layer 143 for interconnection with microelectronic device 271. In an implementation, a microelectronic device 165 may be coupled to an upper surface of microelectronic device 271 with eutectic masses 204 or other mechanical interconnects for electrical conductivity.
Microelectronic device 165 may be located above microelectronic device 271 and at least partially overlap such microelectronic device 271. Along those lines, a microelectronic device 165 may be coupled above uppermost surface 202 of molding layer 143 for interconnection with upper ends 148 of outer wire bond wires 131o, as well as interconnection with an upper surface of microelectronic device 271.
Wire bond wires 131i and 1310 may be coupled to ground plane 140 for projecting or extending upwardly away from upper surface 132 of package substrate 19 and may be arrayed. Along those lines, even though single rows and columns of a BVA® arrangement of wire bond wires 131i, 131o, and/or 231 may be present in an implementation, multiple rows and/or multiple columns of such wire bond wires may be in a BVA® arrangement.
In this implementation, eutectic masses 274, such as solder balls, are formed on an upper surface 202 of molding layer 143, on a redistribution layer, or on tips of the wire bond wire bond wires 131i and 231. Eutectic masses 274 interconnect upper ends 148 of wire bond wires 131i and 231 to a lower surface of microelectronic device 271. In another implementation, eutectic masses 274 may be encapsulated in molding layer 143. In this example, a lower surface of microelectronic device 271 is not in contact with an upper surface 202 of molding layer 143.
Moreover, in this example implementation, signal wire bond wires 131s may be encapsulated in molding material of molding layer 143, excluding contact ends thereof. Signal wire bond wires 131s may be shorter than inner wire bond wires 131i and may be as previously described for interconnection with a microelectronic device 145. Along those lines, microelectronic device 271 may be coupled to upper ends 148 of a taller portion of wire bond wires 131 coupled to upper surface 132, such as wire bond wires 131i. Microelectronic device 271 may further be coupled to upper ends 148 of wire bond wires 231. Another portion of wire bond wires 131 coupled to upper surface 132, such as signal wire bond wires 131s, may have upper ends 148 thereof coupled to an upper surface of microelectronic device 145, such as previously described.
Optionally, wire bond wires 331 may be coupled to one or more upper surfaces of active microelectronic devices 11 and/or passive microelectronic devices 12, which microelectronic devices 11 and/or 12 are directly coupled to an upper surface 132 of substrate 19.
Other details regarding SiP 100 of
SiP 100 of
SiP 100 of
SiP 100 of
In this example implementation, a circuit platform 400 may be a package substrate such as package substrate 19, a die substrate or interposer, a lead frame, or a routing layer, such as an RDL for example. In this example, a passive microelectronic device 271 is generally represented as a circuit platform 401, which may be a routing layer, a die substrate or interposer, or a package substrate. Vertical wire bond wires 131i may interconnect an upper surface 405 of circuit platform 400 to a lower surface 403 of circuit platform 401. In this example, microelectronic device 145 is a wire bond-only device, which has a lower surface 406 thereof coupled to an upper surface 405 of circuit platform 401 with an epoxy or other adhesive layer 402 between such facing surfaces.
Microelectronic device 145 may be in a face-up orientation. Wire bond wires 131s may interconnect an upper surface 405 of circuit platform 401 to an upper surface 407 of microelectronic device 145. Shorter vertical wire bond wires 231 may interconnect an upper surface 407 of microelectronic device 145 with a lower surface 403 of circuit platform 401.
Dielectric protective material molding layer 143 may be a molding layer or a dam-fill layer and, while shown only covering a portion of the SIP, may alternatively cover any or all of the components in the SIP 100. Microelectronic device 145 may be coupled with adhesive layer 402 to circuit platform 400, followed by wire bonding wire bond wires 131s and 231. Wire bond wires 231 and 131i may be coupled to a lower surface 403 of circuit platform 401, prior to adding a molding or dam-filling layer of dielectric protective material molding layer 143. Dielectric protective material may provide a more rigid structure than just having wire bond wires 131i and 231 support circuit platform 401, as a lower surface 403 and at least portions of a sidewall surface(s) 404 may be covered with such dielectric protective material molding layer 143.
In addition to wire bond wires 231 on an upper surface 407 of microelectronic device 145, another microelectronic device 410 may have a lower surface thereof coupled to an upper surface of microelectronic device 145 with another epoxy or other adhesive layer 402 between such facing surfaces. Another set of interconnects provided with vertical wire bond wires 432 may be coupled between an upper surface of microelectronic device 410 and a lower surface 403 of circuit platform 401 for electrical communication between microelectronic device 410 and circuit platform 401. Microelectronic devices 145 and 410 may in combination form a die stack with both of such devices in a face-up orientation for wire bonding to upper surfaces thereof.
Furthermore, in addition to having a starting placement of wire bond wires 231 and microelectronic device 410 on upper surface 407 of microelectronic device 145, another set of wire bond wires 431 may be coupled to upper surface 407 for interconnection with an upper surface 408 of microelectronic device 410. Wire bond wires 431 may arc over for coupling to upper surface 408. These wire bond wires 431 may thus interconnect upper faces of microelectronic devices 145 and 410 to one another. Microelectronic devices 145 and 410 may be active devices, passive devices, or a combination of active and passive devices.
With simultaneous reference to
In this example implementation, a lower surface of an interposer or other circuit platform 414 is interconnected to contacts on an upper surface of a face-up microelectronic device 145 with microbumps or other small form factor interconnects 413. An upper surface of interposer 414 is interconnected to contacts on a lower surface of a face-down microelectronic device 416 with microbumps or other small form factor interconnects 415. Distal ends of wire bond wires 131s may be coupled to an upper surface of interposer 414 for interconnection to an upper surface 405 of circuit platform 400. Proximal or lower ends of wire bond wires 231 may be coupled to an upper surface of interposer 414, with distal or upper ends of such wire bond wires coupled to lower surface 403 of circuit platform 401. By using an interposer 414 and flip-chip or like microelectronic device 416, more area for wire bond wires 231 and/or 131s may be provided, along with more interconnections between microelectronic devices 145 and 416.
These are some of a variety of implementations of a vertically integrated microelectronic package 200 for a SiP 100. These or other implementations may be provided in accordance with the description herein. However, above implementations with intermingling of SMT and wire bond devices have been described. As described in additional detail below, surfaces or at least portions thereof may be reserved for either SMT-only or wire bond-only devices.
Vertical Integration with Separation of Mounting Surface Types
Routings, such as traces and vias, over large distances with respect to coupling microelectronic devices, including without limitation one or more VLSI die, in a multi-die package coupled to a circuit board may result in significant current-resistance drops (“IR drops”) or voltage drops. Along those lines, conventionally, VLSI dies have been designed with bond pads or other wire bond contacts at or around a periphery of such dies or packages for interconnection of wire bonds. Moreover, as VLSI dies and multi-die packages become larger, distances to active areas or distances to components, respectively, becomes longer, and these longer distances may result in correspondingly larger IR drops. With respect to VLSI dies and multi-die packages, differences in lengths of, as well as differences in parasitic effects on, routings may cause differences or variations in signals transported thereon. With respect to integrated circuit dies, these on-chip differences may be referred to as on-chip variation (“OCV”). Such differences may affect voltage level, timing (i.e., signal propagation delay), and/or signal interaction, as well as other parameters. In some instances, a VLSI die or a multi-die package may be slowed and/or draw additional power to account for such OCVs or IR drops.
With the above context borne in mind, routing distances, such as for VLSI dies and/or SiPs are further described. To reduce the effect of IR drops, capacitance may be added, as is known, to adjust a resistance-capacitance (“RC”) timing delay. However, capacitors may be large and not readily integrated into a VLSI process, and thus external capacitors may be coupled to a VLSI die. SiP applications may include without limitation one or more VLSI die wire bonded to a platform along with one or more SMT components coupled to a same platform. SiPs may be used in RF as well as other applications, which may include surface mount components, such as oscillators, capacitors, couplers, and/or diplexers among other components.
In a SiP, wire bond and surface mount components may be mounted together on a same mounting surface. Along those lines, surface mount components may be coupled to a package substrate, such as an interposer or a lead frame, or a routing layer, such as an RDL, with gaps between such surface mount components for subsequent mounting of wire bond components to such package substrate or routing layer. These gaps may be sufficiently wide to avoid having solder flux and/or solder, or other material associated with a eutectic coupling, contaminate wire bonding pads or wire bonding contacts. This spacing effectively increases IR drops by increasing distances between components.
As described below in additional detail, a SiP or other multi-microelectronic device package may have a circuit platform which has a wire bond-only surface or has a portion for two or more wire bond-only components without any surface mount technology (“SMT”) components between such two or more wire bond-only components. A molding or dam-fill layer may be added over and on such circuit platform of wire bonded components, such as one or more VLSI die for example, to provide a surface mount-only area, namely a surface mount technology-only (“SMT-only”) surface area (“SMT-only area”), which at least partially corresponds to such wire bond-only surface area or surface area portion (“wire bond-only area”).
A portion 508 of the area of upper surface 405 may be a wire bond-only area for coupling of one or more integrated circuit dies 503, and another portion 509 of the area of upper surface 405 may be an SMT-only area for coupling of one or more integrated circuit dies 502. To avoid flux or other contamination of an SMT-only area from contaminants associated with wire bonding, areas 508 and 509 may be spaced apart from one another by a gap area 507.
SMT integrated circuit dies 502 may be coupled in a face-down orientation in SMT-only area 509, and wire bonded integrated circuit dies 503 may be coupled in a face-up orientation in wire bond-only area 508. Wire bond wires 131 may be coupled to and extend away from wire bond-only area 508 of upper surface 405 for interconnection to a passive microelectronic device 512. Wire bond wires 131 may be outside of a perimeter of a corresponding integrated circuit die 503.
Wire bond wires 231 may be coupled to and extend away from an upper surface 407 of microelectronic device 503 for interconnection to a passive microelectronic device 512, where wire bond wires 231 may be shorter than wire bond wires 131. Wire bond wires 231 may be inside of a perimeter of a corresponding integrated circuit die 503. Passive microelectronic device 512 may be located above and at least partially overlap upper surface 407.
Microelectronic device 512 may be coupled to upper ends of wire bond wires 131 and 231. Wire bond wires 531 may be coupled to upper surface 405 in wire bond-only area 508 and to upper surface 407. Wire bond wires 509 may be coupled to upper surfaces 407 of neighboring integrated circuit dies 503 in wire bond-only area 508. Along those lines, one or more passive microelectronic devices 512 may be above and within wire bond-only area 508. Neighboring integrated circuit dies 503 within wire bond-only area 508 may have wire bond wires, such as wire bond wires 531 and 131, coupled to upper surface 405 between sidewalls/perimeters of such integrated circuit dies 503 without any SMT devices in such space between such integrated circuit dies 503.
A molding layer 143 may be disposed over circuit platform 400 and one or more microelectronic devices 502 and 503. Molding layer 143 may be disposed for surrounding at least portions of lengths of wire bond wires 131 and 231 and for covering wire bond wires 509 and 531. Along those lines, upper ends of wire bond wires 131 and 231 may extend above an upper surface 202 of molding layer 143. Molding layer 143 may have a lower surface 252 in contact with upper surface 405 and may have an upper surface 202 opposite such lower surface 252. Upper surface 202 may be an SMT-only surface or have a portion thereof which is SMT-only, such as SMT-only portion or area 510. SMT-only area 510 may be opposite to and may correspond with wire bond-only area 508.
One or more passive microelectronic devices 512 may be disposed on upper surface 202 in a face-down orientation for coupling contacts thereof to upper ends of wire bond wires 131 and 231. This SMT coupling may be performed by a Thermosonic bonding or reflow soldering operation.
To recapitulate, one or more integrated circuit dies 502 and/or 503 may be disposed in molding layer 143, thus completely located between upper surfaces 202 and 405. However, one or more microelectronic devices 512 may be coupled above upper surface 202 in an SMT-only area 510, which may correspond to a wire bond-only area 508.
By positioning one or more microelectronic devices 512 in close proximity to an integrated circuit die 503 by use of wire bond wires 131 and 231, as compared routings, such as traces and vias, through a circuit board resulting in over longer distances, significant reductions in IR drops may be obtained. Moreover, because differences in lengths of, as well as differences in parasitic effects on, routings may cause differences or variations in signals transported thereon, by having shorter distances to travel these differences may be reduced by use of wire bond wires 131 and 231.
To reduce the effect of IR drops, capacitance may be added, as is known, to adjust an RC timing delay. However, capacitors may be large and not readily integrated into a VLSI process, and thus external capacitors may be coupled to a VLSI die. Thus, by having an ability to have capacitors significantly larger than those in a VLSI die, RC timing delay may be more readily addressed. Moreover, such additional capacitance may be added to a central region of a VLSI die, where RC delay from signals from bond pads around a periphery of such a VLSI die may take a significant amount of time to reach a central interior region of such a VLSI die. SiPs 100 may be used in RF as well as other applications, which may include surface mount components, such as oscillators, capacitors, couplers, and/or diplexers among other passive SMT components 512 coupled to surface 202.
In a SiP 100, wire bond and surface mount components may be mounted together on separate mounting surfaces. Along those lines, wire bond components may be coupled to a package substrate, such as an interposer or a lead frame, or a routing layer, such as an RDL, with narrower gaps in wire bond-only area 508 between such wire bond components than a mix of SMT and wire bond components mounted in an area outside of such wire bond-only area 508 to such package substrate or routing layer. Gaps between components in a wire bond-only area 508 may be sufficiently wide to avoid having solder flux and/or solder, or other material associated with a eutectic coupling, contaminate neighboring wire bonding pads but such gaps may be substantially narrower than gaps for having SMT components in such mix. This wire bond-only spacing effectively decreases IR drops by decreasing distances between components, namely by effectively relocating for example a passive microelectronic device 512 to upper surface 202 rather than mounting such component on lower surface 252.
As described above in additional detail, a SiP 100 or other multi-microelectronic device package 100 may have a circuit platform 400 which has a wire bond-only surface 508 or has a surface portion 508 for wire bond-only components without any SMT components between such wire bond-only components. A molding or dam-fill layer 143 may be added over and on such circuit platform and wire bonded components, such as one or more VLSI die for example, to provide an SMT-only surface area 202 corresponding to such wire bond-only surface or surface portion 508.
Because an external capacitor for a passive microelectronic device 512 may be used for an integrated circuit die 503, such passive microelectronic device may be orders of magnitude greater than an internal capacitor of integrated circuit die 503. Along those lines, passive microelectronic device 512 may have a capacitance of 0.1 or more microfarads. In addition to such a larger capacitance, a larger frequency of response may be obtained for an integrated circuit die 503 using such a close proximity external passive microelectronic device 512. Along those lines, a capacitor for a passive microelectronic device 512 may be coupled to an integrated circuit die 503 for a frequency response of 1 or more GHz. It should be appreciated that capacitance and inductance are “competing” forces. However, by having short wires for wire bond wires 131 and 231 in comparison to having an external capacitor coupled to a PCB, self-inductance may be reduced allowing for such a frequency of response. Along those lines, wire bond wires 131 may have approximately a nanohenry or less of self-inductance, and of course, shorter wire bond wires 231 may have less self-inductance than longer wire bond wires 131.
Even though a passive microelectronic device 512 is described, an active microelectronic device 511 may be coupled to an upper surface 202, as described below in additional detail.
One or more integrated circuit dies or other microelectronic devices 503 may be coupled to upper surface 405. In this example, integrated circuit dies 503 are coupled to upper surface 405 with an adhesive layer 402. Moreover, in this example, integrated circuit dies 503 are active components, but in another implementation one or more of such integrated circuit dies 503 may be passive components.
At least a portion of the area of upper surface 405 may be a wire bond-only area 508 for coupling of one or more integrated circuit dies 503. Along those lines, in an implementation, upper surface 405 may be a wire bond-only surface, with no portion thereof for SMT coupling of any integrated circuit die 502. Therefore, gaps provided by gap areas 507 may be avoided for a more densely packed surface with wire bond-only components, such as integrated circuit dies 503, as avoiding flux or other contamination of an SMT-only area from contaminants associated with wire bonding may be provided by having a wire bond-only upper surface 405.
Wire bonded integrated circuit dies 503 may be coupled in a face-up orientation in wire bond-only area 508, and other wire bonded integrated circuit dies 503-1 may be coupled with adhesive layers 402-1 on upper surfaces 407 of corresponding wire bonded integrated circuit dies 503. Wire bonded integrated circuit dies 503-1 may be coupled in a face-up orientation for wire bond wires 531-1 coupled between upper surfaces 407 of integrated circuit dies 503 and 503-1. Wire bonded integrated circuit dies 503-1 may be coupled in a face-up orientation for wire bond wires 531-2 coupled between upper surface 252 and upper surfaces 407 of integrated circuit dies 503-1. A portion of wire bond wires 531-1 and/or 531-2 may extend above an upper surface 202.
Wire bond wires 131 may be coupled to and extend away from wire bond-only area 508 of upper surface 405 for interconnection to a passive microelectronic device 512 or an active microelectronic device 511. Wire bond wires 131 may be outside of a perimeter of a corresponding integrated circuit die 503.
Wire bond wires 231 may be coupled to and extend away from an upper surface 407 of a microelectronic device 503 for interconnection to a passive microelectronic device 512, where wire bond wires 231 may be shorter than wire bond wires 131. Wire bond wires 231-1 may be coupled to and extend away from an upper surface 407 of a microelectronic device 503-1 for interconnection to a passive microelectronic device 412, where wire bond wires 231-1 may be shorter than wire bond wires 231. Wire bond wires 231-1 may be inside of a perimeter of a corresponding integrated circuit die 503-1. Passive microelectronic devices 412 may be located above and at least partially overlap upper surfaces 407 of both of microelectronic devices 503 and 503-1.
Microelectronic devices 512 may be coupled to upper ends of wire bond wires 131 and 231, and microelectronic devices 412412 may be coupled to upper ends of wire bond wires 231-1. Wire bond wires 531 may be coupled to upper surface 405 in wire bond-only area 508 and to an upper surface 407 of integrated circuit die 503, and wire bond wires 531-1 may be coupled to an upper surface 407 of an integrated circuit die 503 in wire bond-only area 508 and to an upper surface 407 of an integrated circuit die 503-1 of a die stack of wire bonded-only integrated circuit dies 503 and 503-1. Wire bond wires 509 may be coupled to upper surfaces 407 of neighboring integrated circuit dies 503 in wire bond-only area 508. Along those lines, one or more passive microelectronic devices 512 may be above and within wire bond-only area 508. Neighboring integrated circuit dies 503 within wire bond-only area 508 may have wire bond wires bonded to upper surface 405, such as wire bond wires 131, 531 and 531-2, between sidewalls/perimeters of such integrated circuit dies 503 without any SMT devices in such space between such integrated circuit dies 503 within wire bond-only area 508.
A molding layer 143 may be disposed over circuit platform 400 and one or more microelectronic devices 503 and 503-1. Molding layer 143 may be disposed for surrounding at least portions of lengths of wire bond wires 131, 231 and 231-1 and for covering wire bond wires 509 and 531, as well as all or at least portions of wire bond wires 532-1 and/or 531-2. Along those lines, upper ends of wire bond wires 131, 231 and 231-1 may extend above an upper surface 202 of molding layer 143. Molding layer 143 may have a lower surface 252 in contact with upper surface 405 and may have an upper surface 202 opposite such lower surface 252. Upper surface 202 may be an SMT-only surface or have a portion thereof which is SMT-only, such as SMT-only portion or area 510. SMT-only area 510 may be opposite to and may correspond with wire bond-only area 508.
One or more active or passive microelectronic devices 511, 512 and/or 412 may be disposed on upper surface 202 in a face-down orientation for coupling contacts thereof to upper ends of wire bond wires 131, 231 and 231-1. This coupling may be performed by a Thermosonic or reflow operation. One or more of active or passive microelectronic devices 511, 512 and/or 512-1 may be an integrated passive device (“IPD”), such as to provide an array of resistors, capacitors, couplers, diplexers, or the like as SMT passive devices. Such packaged devices may be coupled by solder printing (“reflow”) with all such packaged devices having previously been packaged in a less contaminant environment clean room than that associated with reflow.
In another implementation, wire bond wires 531-1 and 531-2 may be completely covered by molding layer 143. It should be understood that by having an SMT-only surface 202, SMT components need not be exposed to heating associated with wire bond wiring. In this example, passive microelectronic devices 412 may be centrally located to integrated circuit dies 503-1; however, in another implementation, such interconnections may be offset from a central location of an integrated circuit die.
By separating SMT and wire bond surfaces, planar area of a package or module may be reduced. Accordingly, for planar area limited applications, such a package or module as described herein may be used. Additionally, such a module or package may have an external capacitor closer to an integrated circuit die than routing through a PCB. Moreover, having larger capacitors, larger resistors, or other external passive components in comparison to chip internal capacitances and resistances, means that fewer capacitors and fewer resistors may be used in a chip. Again, a lower IR drop and a lower self-inductance may be obtained as compared with external capacitors coupled to an integrated circuit die through a PCB. Moreover, parasitic values associated with routing through a PCB may likewise be avoided by using embedded wire bond wires, such as wire bond wires 131, 231, and 231-1. Moreover, for an RF application, less mismatch in compensation, such as bandgap and/or filter mismatch, may be obtained by having a shorter distance using embedded wire bond wires.
With reference to
With reference to
With reference to
Wire Bond on Solder
It has been assumed that wire bond wires are wirebonded onto a conductive metal layer, such as copper for example. However, as described below in additional detail, wire bond wires may be wirebonded onto solder. Along those lines, Electroless Nickel (Ni) Electroless Palladium (Pd) Immersion Gold (Au) (“ENEPIG”) is a surface finish for substrate fabrication, such as for ICs. However, as IC manufacturers move away from ENEPIG substrates for flip-chip applications, having a substrate with a mix of copper with an organic surface protection (“OSP”) layer and an ENEPIG finish is problematic. Along those lines, as described below in additional detail a copper OSP uses a solder-on-pad (“SOP”) for a laminated surface, where wire bond wires, such as of BVA™ pins, are bonded onto such solder.
With reference to
A solder mask 604 may be deposited and patterned. Along those lines, an upper surface 616 of conductive layer 603 may be below an upper surface 615 of solder mask 604, and portions of solder mask 604 may be located between neighboring pads of pads 601 and 602. Along those lines solder mask 604 may have gaps 606 for access to wire bond pads 601 and narrower gaps 607 for access to flip-chip pads 602.
With reference to
With reference to
With reference to
While the foregoing describes exemplary embodiment(s) in accordance with one or more aspects of the invention, other and further embodiment(s) in accordance with the one or more aspects of the invention may be devised without departing from the scope thereof, which is determined by the claim(s) that follow and equivalents thereof. Claim(s) listing steps do not imply any order of the steps. Trademarks are the property of their respective owners.
This application hereby claims priority to U.S. provisional patent application Ser. No. 62/273,145, filed on Dec. 30, 2015, the entirety of which is hereby incorporated by reference herein for all purposes.
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