The disclosure relates generally to ferroelectric Group III-nitride materials.
The ability to control and tune electrical polarization of semiconductor materials has been investigated to enable the design and development of many types of devices, including, for instance, microelectronic memory devices for neuromorphic computing and artificial intelligence, reconfigurable filters for mobile communications, micro/nanoelectromechanical systems, and tunable two-dimensional electron/hole gas (2DEG/2DHG) heterojunctions. Wurtzite III-nitride semiconductors, e.g., AlN, GaN, InN, and their alloys, possess a strong polarization effect along the c-axis, including spontaneous and piezoelectric polarization. The polarization direction of conventional III-nitrides, however, cannot be electrically switched without causing dielectric breakdown.
Recent theoretical studies suggested that ferroelectric switching of III-nitride semiconductors could be potentially achieved through the incorporation of other noble metal elements and/or strain engineering. For example, the incorporation of Sc into AlN induces distortion of the wurtzite crystal structure, i.e., a reduction in the c/a ratio accompanied by an increase in the internal u parameter. The resulting tendency for transformation to a planar hexagonal structure leads to crystal structure destabilization and an enhanced piezoelectric response. Consequently, the electric field for ferroelectric polarization switching can be potentially reduced below its dielectric breakdown limit of wurtzite ScxAl1−xN.
The synthesis and characterization of ScxAl1−xN has been studied. Some studies on ScxAl1−xN have largely focused on sputter deposition, and the ferroelectric switching of the resulting materials has been investigated. However, controlled synthesis of ScxAl1−xN using molecular beam epitaxy (MBE) or metal-organic chemical vapor deposition (MOCVD) is also of interest. The epitaxial growth provides significantly improved material quality and enables seamless integration with III-N device technology. Pure wurtzite phase ScxAl1−xN with Sc content up to 0.4 has been achieved using MBE. Further studies have confirmed that the energy bandgap decreases linearly with increasing Sc composition, in good agreement with theory. Other studies revealed that ScxAl1−xN is optically active but is dominated by oxygen-defect related emission. To date, however, there has been no report on ferroelectric switching in ScxAl1−xN grown by MBE or MOCVD.
In accordance with one aspect of the disclosure, a method of fabricating a heterostructure includes providing a substrate, and implementing a non-sputtered, epitaxial growth procedure at a growth temperature to form a wurtzite structure supported by the substrate, the wurtzite structure including an alloy of a III-nitride material, the non-sputtered, epitaxial growth procedure being configured to incorporate a group IIIB element into the alloy of the III-nitride material. The growth temperature is at a level such that the wurtzite structure exhibits a breakdown field strength greater than a ferroelectric coercive field strength of the wurtzite structure.
In accordance with another aspect of the disclosure, a method of fabricating a heterostructure includes providing a substrate, and implementing a non-sputtered, epitaxial growth procedure at a growth temperature to form a wurtzite structure supported by the substrate, the wurtzite structure including an alloy of a III-nitride material, the non-sputtered, epitaxial growth procedure being configured to incorporate a Group IIIB element into the alloy of the III-nitride material. The growth temperature is about 650 degrees Celsius or less.
In accordance with yet another aspect of the disclosure, a device includes a substrate and a heterostructure supported by the substrate. The heterostructure includes a monocrystalline layer of an alloy of a III-nitride material. The alloy includes a Group IIIB element.
In accordance with still another aspect of the disclosure, a device includes a substrate and a heterostructure supported by the substrate. The heterostructure includes a semiconductor layer supported by the substrate, and a ferroelectric III-nitride alloy layer supported by the semiconductor layer. The ferroelectric III-nitride alloy layer includes a Group IIIB element.
In connection with any one of the aforementioned aspects, the devices and/or methods described herein may alternatively or additionally include or involve any combination of one or more of the following aspects or features. The level of the growth temperature is at about 650 degrees Celsius or less. The method further includes forming a semiconductor layer supported by the substrate before implementing the non-sputtered, epitaxial growth procedure such that the wurtzite structure is formed on the semiconductor layer. Forming the semiconductor layer includes forming a III-nitride layer. The III-nitride layer is nitrogen-polar such that the wurtzite structure is nitrogen-polar. The semiconductor layer includes gallium nitride (GaN). Forming the semiconductor layer includes growing the semiconductor layer in an epitaxial growth chamber in which the non-sputtered, epitaxial growth procedure for the wurtzite structure is implemented such that the substrate is not removed from the epitaxial growth chamber between forming the semiconductor layer and implementing the non-sputtered, epitaxial growth procedure. The III-nitride layer is configured to promote growth of a metal-polar region, a nitrogen-polar region, or both metal- and nitrogen-polar regions when implementing the non-sputtered, epitaxial growth procedure. The method further includes forming a semiconductor layer after implementing the non-sputtered, epitaxial growth procedure such that the semiconductor layer is in contact with the wurtzite structure. Forming the semiconductor layer includes growing the semiconductor layer in an epitaxial growth chamber in which the non-sputtered, epitaxial growth procedure for the wurtzite structure is implemented such that the substrate is not removed from the epitaxial growth chamber between implementing the non-sputtered, epitaxial growth procedure and forming the semiconductor layer. The group IIIB element is scandium. The III-nitride material is aluminum nitride (AlN). The substrate includes sapphire. The substrate includes off-cut sapphire. The method further includes annealing the wurtzite structure at a temperature higher than the growth temperature. Annealing the wurtzite structure is implemented in a chamber in which the non-sputtered, epitaxial growth procedure is implemented. The method further includes forming a semiconductor layer supported by the substrate before implementing the non-sputtered, epitaxial growth procedure such that the wurtzite structure is formed on the semiconductor layer. Forming the semiconductor layer includes forming a III-nitride layer. The III-nitride layer is nitrogen-polar such that the wurtzite structure is nitrogen-polar. Forming the semiconductor layer includes growing the semiconductor layer in an epitaxial growth chamber in which the non-sputtered, epitaxial growth procedure for the wurtzite structure is implemented such that the substrate is not removed from the epitaxial growth chamber between forming the semiconductor layer and implementing the non-sputtered, epitaxial growth procedure. The method further includes forming a semiconductor layer after implementing the non-sputtered, epitaxial growth procedure such that the semiconductor layer is in contact with the wurtzite structure. Forming the semiconductor layer includes growing the semiconductor layer in an epitaxial growth chamber in which the epitaxial growth procedure for the wurtzite structure is implemented such that the substrate is not removed from the epitaxial growth chamber between implementing the epitaxial growth procedure and forming the semiconductor layer. The monocrystalline layer exhibits a breakdown field strength greater than a ferroelectric coercive field strength of the monocrystalline layer. The device further includes a semiconductor layer disposed between the substrate and the heterostructure. The semiconductor layer includes a further III-nitride material. The semiconductor layer is in contact with the heterostructure. The device further includes a metal layer disposed between the substrate and the heterostructure. The metal layer is in contact with the heterostructure. The ferroelectric III-nitride alloy layer is in contact with the semiconductor layer to establish a heterointerface. The ferroelectric III-nitride alloy layer is monocrystalline. The ferroelectric III-nitride alloy layer has a wurtzite structure. The semiconductor layer includes Si-doped GaN. The semiconductor layer is in contact with the substrate. The ferroelectric III-nitride alloy layer includes ScAlN. The semiconductor layer includes a III-nitride semiconductor. The semiconductor layer is nitrogen-polar. The ferroelectric III-nitride alloy layer is nitrogen-polar.
For a more complete understanding of the disclosure, reference should be made to the following detailed description and accompanying drawing figures, in which like reference numerals identify like elements in the figures.
The embodiments of the disclosed devices and methods may assume various forms. Specific embodiments are illustrated in the drawing and hereafter described with the understanding that the disclosure is intended to be illustrative. The disclosure is not intended to limit the invention to the specific embodiments described and illustrated herein.
Methods for growth of epitaxial (e.g., fully epitaxial) ferroelectric alloys of III-nitride materials are described. The disclosed methods are configured to incorporate scandium (Sc) or other group IIIB elements into the wurtzite crystal structure of the III-nitride material.
Molecular beam epitaxy (MBE), metal-organic chemical vapor deposition (MOCVD), hydride vapor phase epitaxy (HVPE), pulsed laser deposition (PLD), and other non-sputtered epitaxial growth procedures may be used to realize the ferroelectric III-nitride alloys. The disclosed methods may or may not include implementation of a post-growth annealing procedure. Devices and structures including such materials are also described. For instance, various heterostructures and ferroelectronic devices with one or more ferroelectric III-nitride layers are described.
The disclosed devices and structures exhibit ferroelectric switching in one or more single-crystal, or monocrystalline, layers of an alloy of a III-nitride material, e.g., in ScxAl1−xN films grown by molecular beam epitaxy (MBE). In some cases, the layers are grown on GaN templates or other III-nitride semiconductor layers. The ferroelectric properties of several examples of the ScxAl1−xN films with varying Sc contents (e.g., with the Sc content, x, falling in a range from about 0.14 to about 0.36) are presented via polarization and current density over electric field (P-E and J-E, respectively) measurements. The polarization retention time and fatigue behavior of the examples are also presented. Ferroelectricity is exhibited in all of the examples of ScxAl1−xN films. A coercive field of about 4.2 MV/cm was measured for Sc0.20Al0.30N at 10 kHz with a remnant polarization of about 135 μC/cm2. Further testing revealed no obvious fatigue behavior after up to 3×105 switching cycles. The disclosed methods and devices show the feasibility to control the electrical polarization of III-V semiconductors grown by MBE and other non-sputtered epitaxial growth procedures (e.g., MOCVD, HVPE, and PLD). The use of epitaxial growth procedures enables thickness scaling (e.g., into the nanometer regime). Epitaxial growth may be useful in fabricating a broad range of applications in electronic, photonic, optoelectronic, and ferroelectric devices.
In some examples, ScxAl1−xN films were grown using a Veeco GENXpolar MBE system equipped with a radio-frequency (RF) plasma source. In these examples, a Si-doped GaN layer was first grown on GaN/sapphire template, which may be used as a bottom contact layer. Subsequently, a ScxAl1−xN layer was grown. The layer may have a thickness of about 100 nanometers (nm), but the thickness may vary. The Sc content may be varied by tuning the Sc/Al flux ratio, which may be further confirmed by energy dispersive x-ray spectroscopy (EDS). Electrical properties of these examples were analyzed by a Radiant Precision Multiferroic II Ferroelectric Test System. Ferroelectric characterization of these examples was performed on parallel plate capacitors with 100-nm-thick Pt circular top electrodes structured by lift-off and an indium solder dot placed on the n-GaN as the bottom electrode. The diameters of the top electrodes were varied in a range of 20-50 μm. P-E and J-E hysteresis loops of these examples were measured with a triangular voltage. Standard positive-up and negative-down (PUND) measurements with a pulse width of 10 μs, and an inter-pulse delay of 1 ms, were used to detect the ferroelectricity loss in fatigue testing of the examples.
Although described in connection with examples of epitaxially grown ScxAl1−xN layers, the disclosed methods and devices may be applied to a wide variety of III-nitride alloys. The disclosed methods and devices may thus include or involve the incorporation of scandium into other III-nitride wurtzite structures. For instance, the disclosed methods and devices may include or involve one or more epitaxially grown ScxAlyGa1−x−yN layers, ScxGa1−xN layers, or ScxIn1−xN layers. The configuration, construction, fabrication, and other characteristics of the heterostructures may also vary from the examples described. For instance, the heterostructures may include any number of epitaxially grown layers of ferroelectric and non-ferroelectric nature. The disclosed methods and devices are not limited to III-nitride alloys including scandium. For instance, the III-nitride alloys may include additional or alternative group IIIB elements, such as yttrium (Y) and lanthanum (La).
Although the disclosed methods are described in connection with MBE growth procedures, additional or alternative non-sputtered epitaxial growth procedures may be used. For instance, metal-organic chemical vapor deposition (MOCVD), hydride vapor phase epitaxy (HVPE), atomic layer deposition (ALD), and atomic layer epitaxy (ALE) growth procedures may be used. Still other procedures may be used, including, for instance, pulsed laser deposition procedures.
Part A of
Part B of
Further details regarding the example are provided below.
The disclosed methods were used to grow a number of wurtzite-phase ScxAl1−xN/GaN heterostructures. The ScxAl1−xN layer of the heterostructures exhibited ferroelectric switching behavior. The Sc content, x, varied in the examples from about 0.14 to about 0.36.
The Sc content may fall outside this range in other examples.
As described herein, the growth conditions (e.g., the growth temperature) are controlled to reduce (e.g., minimize) the formation of leakage current paths. The reduction of leakage current paths is useful for establishing the ferroelectricity of the layers.
The P-E loops shown in Part B of
Part A of
Part B(i) of
The EC values reported by Fichtner et al. (measured at 711 Hz) 15 and Yasuoka et al. (measured at 100 kHz) are also plotted in Part B(i) of
Part B(i) also depicts the average breakdown fields EBD of the ScxAl1−xN examples acquired from five electrodes. The breakdown field levels are found to be around 2-3 MV/cm higher than the coercive field for each Sc content level, thereby enabling the polarization switching before dielectric breakdown occurs. This corresponds to a figure of merit ratio (EBD/EC) up to about 1.9, which is better than that exhibited by ScxAl1−xN films formed via sputter deposition.
Part B(ii) of
Due to the large lattice mismatch between sapphire and GaN, large densities of defects may exist in epitaxial GaN and the ScxAl1−xN/GaN heterointerface. To rule out that the hysteresis behavior may be related to any trap charging and discharging processes, retention testing was performed to reveal the stability of the polarization after switching.
Part A of
Part B of
Endurance testing was conducted under 6 MV/cm pulses with a pulse width of 10 μs to capture the systematic loss of switchable polarization in a Sc0.20Al0.30N example film under repetitive bipolar cycling. The pulse sequences were pre-executed to make sure that the ferroelectric dipoles were sufficiently realigned under the selected pulse profile. As shown in Part A of
Part B of
Ferroelectricity of ScxAl1−xN grown by an epitaxial procedure such as MBE has been achieved. Ferroelectric switching is unambiguously confirmed by systematic electrical measurements on ScxAl1−xN films over a Sc content range of about 0.14 to about 0.36. In one case, Sc0.20Al0.30N shows a coercive field of 4.2 MV/cm at 10 kHz and a large remnant polarization of 135 μC/cm2. More importantly, the endurance tests exhibit no apparent polarization loss in up to 3×105 switching cycles.
The achievement of epitaxial ferroelectric III-nitride layers (e.g., semiconductor layers), as disclosed herein, may be used to support new and/or improved functionality in III-nitride semiconductor device technologies. A number of examples are described herein. The epitaxial growth of ferroelectric III-nitride layers also creates a number of new device configurations in which ferroelectric functionality is integrated (e.g., seamlessly integrated) into electronic, photonic, optoelectronic, photoelectrochemical, and other devices and systems.
The method 600 may begin with an act 602 in which a substrate is prepared and/or otherwise provided. In some cases, the act 602 includes providing a sapphire substrate in an act 604. The sapphire substrate may have an on-axis, or off-axis, c-plane at the growth front. The act 604 may include patterning or otherwise processing the substrate to establish an off-cut angle. The sapphire substrate may thus be or include off-cut sapphire. Additional or alternative patterning of the substrate may be used to configure the substrate to reduce defect formation in subsequently grown layers of the heterostructure and/or otherwise improve material quality therein. Such processing may also facilitate the formation of a heterostructure having alternating regions of metal- and nitrogen-polarity.
Alternative or additional substrate materials may be used, including, for instance, silicon, bulk GaN, bulk AlN, or other semiconductor material. Still other materials may be used, including, for instance, silicon carbide. The substrate may be cleaned in an act 606. In some cases, a native or other oxide layer may be removed from a substrate surface in an act 608. In the example of
In an act 610, one or more growth templates, buffer, or other layers are formed. The layer(s) are thus formed on, or otherwise supported by, the substrate. The layer(s) may or may not be in contact with the substrate. In some cases, the layer(s) are composed of, or otherwise include, a semiconductor material. For instance, the act 610 may include an act 612 in which a semiconductor layer is formed. For example, a III-nitride layer, such as a GaN layer, may be grown or otherwise formed on the substrate. Other compound or other semiconductor materials may be used, including, for instance, AlGaN. The semiconductor layer(s) may be N-polar, metal-polar, or alternating or otherwise mixed polarity (e.g., periodically poled structures). The semiconductor layer(s) may form a part of the heterostructure underlying the ferroelectric layer to be grown. The semiconductor layer be undoped or doped (e.g., Si-doped). The act 612 may thus be implemented before (e.g., in preparation for) implementing an epitaxial growth procedure in which a wurtzite structure is formed. The wurtzite structure may thus be formed on the semiconductor layer. The semiconductor layer may be configured or used as a growth template for the wurtzite structure and/or other elements of the heterostructure. In some cases, the act 612 may include growing the semiconductor layer in an epitaxial growth chamber in which the epitaxial growth procedure for the wurtzite structure is implemented. As a result, the substrate may remain within, e.g., is not removed from, the epitaxial growth chamber between forming the semiconductor layer and implementing the epitaxial growth procedure for growing the wurtzite structure.
Alternatively or additionally, the act 610 includes an act 614 in which one or more metal or other conductive layers are deposited and patterned. For example, an aluminum layer may be deposited on a silicon substrate in preparation for the epitaxial growth of the wurtzite structure.
The method 600 may include an act 616 in which one or more contacts or other layers are formed. The layer(s) may form a part of the heterostructure underlying the ferroelectric layer to be grown. Examples of the underlying layer(s) include a lower or bottom contact of the heterostructure or a channel layer of the heterostructure. The nature of the underlying layer(s) may vary with the device being fabricated. The Si-doped layer may or may not be grown on top of the template or buffer layer formed in the act 610. In the example of
In an act 622, a non-sputtered epitaxial growth procedure is implemented at a growth temperature to form a wurtzite structure supported by the substrate. As described herein, the wurtzite structure is composed of, or otherwise includes, an alloy of a III-nitride material. For instance, the III-nitride material may be AlN. Additional or alternative III-nitride materials may be used, including, for instance, gallium nitride (GaN), indium nitride (InN), and their alloys. As also described herein, the epitaxial growth procedure is configured to incorporate scandium and/or another group IIIB element into the alloy of the III-nitride material. The alloy may thus be ScxAl1−xN, for example. In some cases, the act 622 includes an act 624 in which an MBE procedure is implemented. In other cases, an MOCVD or other non-sputtered epitaxial growth procedure is implemented in an act 626.
The act 622 may constitute a continuation, or part of a sequence, of growth procedures. The growth procedures may be implemented in a common, or same, growth chamber. The act 622 may thus include an act 628 in which epitaxial growth is continued in the same chamber in which one or more other layers of the heterostructure were grown. For instance, one or more of the growth template and the underlying semiconductor layer(s) formed in the acts 610 and 616 may be formed in the same chamber as the ferroelectric layer. Sequential layers of the heterostructure may thus be grown without exposure to the ambient. The quality of the interface between the layers may accordingly be improved.
The growth temperature may be at a level such that the wurtzite structure exhibits a breakdown field strength greater than a ferroelectric coercive field strength of the wurtzite structure. Ferroelectric switching and other behavior may thus be achieved.
The growth temperature is at a level lower than what would be expected given the III-nitride material. In some examples, the growth temperature level is significantly less than the temperature at which the III-nitride material would typically be grown. For instance, the growth temperature level may be such that attempts to grow a structure composed of the III-nitride material (i.e., without scandium) at the growth temperature level would not be worthwhile. The resulting structure would be of such poor quality (e.g., possess far too many defects) to be useful. Growth of a single crystal of the scandium-including alloy (e.g., a monocrystalline layer of the alloy) at the growth temperature level may nonetheless be achieved. For example, in some cases, a ScxAl1−xN alloy may be epitaxially grown at a growth temperature of about 650 degrees Celsius despite that the corresponding (scandium-free) III-nitride material, AlN, is conventionally grown at much higher temperatures, e.g., about 1000 degrees Celsius. Conversely, attempts to grow AlN at about 650 degrees Celsius or lower would result in structures of such poor quality so as to be useless. In contrast, the epitaxially grown ScxAl1−xN layer grown at that low temperature is unexpectedly monocrystalline and of high quality.
Growth of the ScxAl1−xN layer at the conventional AlN growth temperature (and other temperatures above the upper bound) unexpectedly results in the formation of dislocations and/or other leakage paths in the ScxAl1−xN layer. With the leakage paths, the ScxAl1−xN layer has a breakdown field strength level too low (e.g., below the ferroelectric coercive field strength level). The layer accordingly does not exhibit ferroelectric behavior.
In some cases, the growth temperature may be about 650 degrees Celsius or less. The growth temperature may correspond with the temperature measured at a thermocouple in the growth chamber. The growth temperature at the epitaxial surface may be slightly different. The growth temperature is accordingly approximated via the temperature measurement at the thermocouple.
The upper bound of the growth temperature range may vary in accordance with the alloy and/or the epitaxial growth technique. For instance, in other cases, the upper bound on the growth temperature may be higher, such as about 680 degrees Celsius, or about 690 degrees Celsius. In still other cases, the upper bound may be lower, including, for instance, about 600 degrees Celsius or about 620 degrees Celsius.
At each level within the above-described ranges of suitable growth temperatures, the resulting wurtzite structure is monocrystalline. The resulting wurtzite structure is monocrystalline to a degree not realizable via, for instance, sputtering-based procedures for forming ScxAl1−xN layers. Such procedures are only capable of producing structures with x-ray diffraction rocking curve line widths on the order of a few degrees at best. In contrast, the structures grown by the disclosed methods exhibit x-ray diffraction rocking curve line widths on the order of a few hundred arc-seconds or less, well over an order of magnitude less. In this manner, leakage current paths are minimized or otherwise sufficiently reduced so that the resulting wurtzite structure has a suitably high breakdown field strength level, e.g., sufficiently greater than the ferroelectric coercive field strength.
The above-noted differences in crystal quality evidenced via x-ray diffraction rocking curve line widths may also be used to distinguish between monocrystalline and polycrystalline structures. As used herein, the term “polycrystalline” refers to structures having x-ray diffraction rocking curve line widths on the order of a few degrees or higher. As used herein, the term “monocrystalline” refers to structures having x-ray diffraction rocking curve line widths at least one order of magnitude lower than the order of a few degrees.
Comparing the wurtzite structures of the layers grown by MBE or other non-sputtered techniques (e.g., MOCVD or HVPE) with sputtering deposition techniques, the microstructure of the former techniques is more uniform with highly ordered stacking sequence of atoms. In sputter deposited layers, domains with cubic phase or domains with in-plane mis-orientation are readily observed. The existence of these mis-aligned domains suppresses the complete switching of polarization, and further results in the fast loss of polarization during fatigue testing. Regarding phase purity, the highly crystallographic orientation of layers grown by MBE or other non-sputtered techniques exhibits more repeatable ferroelectric switching, which is useful in a number of device applications.
The wurtzite structure of the ferroelectric layer may be nitrogen-polar (N-polar) or metal-polar. The polarity of an underlying layer formed in the act 610 and/or the act 616 may be used to establish the polarity of the ferroelectric layer formed in the act 622. As described herein, the polarity of the underlying layer may, in turn, be established by a characteristic of the substrate. The polarity may continue across the interface between the underlying layer and the ferroelectric layer. Either N- or metal-polarity may thus persist as the composition changes from the underlying layer to the ferroelectric layer.
The wurtzite structure may then be annealed in an act 630. The annealing may be implemented at a temperature greater than the growth temperature. In some cases, the annealing temperature falls in a range from about 700 Celsius to about 1500 degrees Celsius. Examples of films prepared with such annealing exhibited stable polarization switching with further reduced leakage current relative to non-annealed films. Film or device uniformity was also improved via the annealing, thereby further improving the polarization switching behavior of the ferroelectric Sc-III-N alloys. The underlying mechanism for the improved performance and uniformity with annealing is attributed to the reduced threading dislocation density and defect density, which usually act as electric leakage paths. Such usefulness of the post-growth annealing is realized despite past concerns that high processing temperatures can lead to a loss of ferroelectricity.
Such post-growth high-temperature annealing of ScxAl1−xN may be performed in-situ in the same growth chamber (e.g., the same MBE chamber) in an act 632. In other cases, the annealing is performed ex-situ in a chamber directed to annealing procedures.
The annealing process may be implemented under high vacuum in an act 634 (e.g., in-situ in the growth chamber). In other cases, the annealing may be implemented either with nitrogen plasma radiation or under nitrogen gas flow in an act 636.
The above-described annealing procedure may be implemented in connection with films grown under any of the above-described growth conditions. For instance, the annealing procedure may be implemented after growth under slightly to moderately N-rich conditions at a growth temperature below about 650 degrees Celsius. The annealing procedure may also be implemented after growth under unbalanced flux ratios (e.g., N-rich or extreme N-rich conditions) at growth temperatures above about 650 degrees Celsius.
The method 600 may include an act 638 in which one or more layers (e.g., semiconductor layers) are formed after growth of the wurtzite structure. As a result, the layer(s) may be in contact with the wurtzite structure. For instance, one or more III-nitride (e.g., GaN or AlGaN) or other semiconductor layers may be epitaxially grown in an act 640. The act 640 may be implemented in the same epitaxial growth chamber used to grow the wurtzite structure. As a result, the substrate (and heterostructure) is not removed from the epitaxial growth chamber between implementing the acts 622 and 638.
Alternatively or additionally, the act 638 includes an act 642 in which one or more metal or other conductive layers or structures are formed. The layers or structures may be deposited or otherwise formed. In some cases, the conductive structure is configured as an upper or top contact. For instance, the conductive structure may be a gate.
The method 600 may include one or more additional acts. For example, one or more acts may be directed to forming other structures or regions of the device that includes the heterostructure. In a transistor device example, the regions may correspond with source and drain regions. The nature of the regions or structures may vary in accordance with the nature of the device.
The order of the acts of the method 600 may differ from the example shown in
A number of different types of devices may be fabricated by the method 600 of
A number of example devices are now described. In each example, the device includes a substrate and a heterostructure supported by the substrate. The heterostructure includes a monocrystalline layer of an alloy of a III-nitride material. As described herein, the alloy includes scandium. As also described herein, the monocrystalline layer exhibits a breakdown field strength greater than a ferroelectric coercive field strength of the monocrystalline layer. In some cases, the III-nitride material is aluminum nitride (AlN), but other III-nitrides may be used.
In some of the devices described below, the device also includes a semiconductor layer disposed between the substrate and the heterostructure. The semiconductor layer may include a further III-nitride material, such as GaN. In some cases, the semiconductor layer is in contact with the heterostructure. The epitaxial growth of the layers may result in a high quality interface between the layers. Alternatively or additionally, the device also includes a metal or other conductive layer disposed between the substrate and the heterostructure. The metal layer may be in contact with the heterostructure, examples of which are described below.
Other types of memory devices include one transistor one capacitor (1T-1C) FeRAM devices. For example, a FeRAM device may include a MIM ferroelectric capacitor composed of, or otherwise including, Al, ScxAl1−xN, and Al supported by a pre-processed silicon or GaN substrate.
The heterostructure may be grown on a bulk or other region composed of, or otherwise including, a III-nitride semiconductor material, such as GaN. One or more of the III-nitride semiconductor layers may be doped, e.g., Si or otherwise n-type doped. Other III-nitride semiconductors may be used, including, for instance, AlGaN, InGaN, and InAlGaN as described herein. A switchable two-dimensional electron gas (2DEG) heterojunction may thus be formed due to the strong spontaneous polarization in the ScxAl1−xN layer during operation as shown. A thin AlN layer may be inserted between the ScxAl1−xN and channel layers to enhance carrier mobility.
Still other types of transistor devices may utilize the epitaxially grown ferroelectric layers described herein, including, for instance, N-polar bottom-gated and gate-recessed transistor devices, both with and without a gate oxide layer.
In each example, the polarization in a ferroelectric layer attracts electron/hole charges to different regions, thereby creating a built-in electric field in a light-absorption layer and helping to separate and collect the photon-generated carriers.
Described above are devices and structures exhibiting ferroelectricity, e.g., in layers of ScxAl1−xN. Methods for growing the structures are also described, including methods involving, for instance, plasma-assisted molecular beam epitaxy on GaN templates. Distinct polarization switching is unambiguously observed for ScxAl1−xN films with Sc content in the range of, e.g., 0.14-0.36. Examples of Sc0.20Al0.30N, which is nearly lattice-matched with GaN, were found to exhibit a coercive field of about 4.2 MV/cm at 10 kHz and a remnant polarization of about 135 μC/cm2. After electrical poling, an example of Sc0.20Al0.30N presented a polarization retention time beyond 105 seconds. Furthermore, no apparent fatigue behavior was found with up to 3×105 switching cycles. The realization of ferroelectric III-V semiconductors using molecular beam and other epitaxy allows for thickness scaling, e.g., into the nanometer regime, as well as integration of high-performance ferroelectric functionality with well-established semiconductor platforms for a broad range of electronic, optoelectronic, and photonic device applications.
Described below are further examples of devices having heterostructures with a ferroelectric layer formed via the MBE or other non-sputtered, epitaxial growth procedures and fabrication methods described herein. In these examples, the heterostructures include one or more nitrogen-polar (N-polar) layers. Although described in connection with examples having GaN/ScAlN heterostructures, the composition of the layers of the heterostructures may vary as described herein. The heterostructures may include additional or alternative layers. For instance, ferroelectric N-polar ScAlN may also be formed on Si substrates by incorporating a N-polar GaN buffer layer into the heterostructure.
By alloying aluminum nitride (AlN) with scandium (Sc), the resulting wurtzite ScAlN can exhibit switchable polarization with significantly enhanced electrical, piezoelectric, and linear and nonlinear optical properties. ScAlN has a tunable, direct energy bandgap in a large part of the ultraviolet (UV) spectrum and is lattice-matched to GaN for a Sc content of about 0.18. The piezoelectric coefficient d33 and permittivity of Sc0.4Al0.6N are nearly five and two times larger than that of AlN, respectively. ScAlN possesses unusually large optical X(2) nonlinearity, which was measured to be over one order of magnitude higher than AlN and twice the value of the extensively studied LiNbO3. These unique characteristics, together with its ultrawide bandgap, ferroelectric functionality, and seamless integration with III-nitride technology, have made ScAlN one of the most promising materials for future high-power and high-frequency electronics, acoustic resonators and filters, micro-electromechanical systems (MEMs), neuromorphic and edge computing, quantum photonic circuits, and quantum transduction from microwave to infrared, visible and ultraviolet, to name just a few.
As described herein, growth of single-crystalline ScAlN has been achieved via molecular beam epitaxy (MBE) and metal-organic chemical vapor deposition (MOCVD). With the resulting improvements in material quality, fully epitaxial ferroelectric ScAlN has been demonstrated.
The epitaxial growth procedures described herein support the formation of both metal (M)-polar ScAlN and nitrogen (N)-polar ScAlN. Further details regarding examples of fully epitaxial ferroelectric N-polar ScAlN are provided below.
The examples of N-polar III-nitride heterostructures and nanostructures are useful in a broad range of device applications. For instance, N-polar high electron mobility transistors (HEMTs) are useful in several ways, including enhanced confinement of the two-dimension electron gas (2DEG), reduced contact resistance, and better gate control (e.g., as compared to M-polar devices). Other devices may incorporate periodical or other changes of the surface polarity. For instance, periodical change is useful for second harmonic generation. N-polar III-nitride light emitting diode (LED) devices offer several performance benefits, as compared to conventional M-polar devices, including reduced electron overflow and significantly enhanced efficiency for devices at the nanoscale. The ability to control and tune the surface polarity of ferroelectric ScAlN is also useful in acoustic wave filter applications (e.g., in 5G and 6G communications).
Examples of ferroelectric switching in N-polar ScAlN/GaN heterostructures grown on on-axis c-plane sapphire substrates using MBE are described below. The exactly aligned orientation, both out-of-plane and in-plane, between a ScAlN epilayer, a GaN buffer, and an underlying sapphire substrate were confirmed using x-ray diffraction (XRD) measurements. The ferroelectric switching behaviors of the resulting N-polar ScAlN films were studied in detail using J-E and P-E (current density and polarization over electric field, respectively), standard positive-up and negative-down (PUND), and C-V (capacitance-voltage) measurements, as well as retention and fatigue tests. A coercive field of about 4.6 MV/cm (at 10 kHz) with a remnant polarization of about 90 μC/cm2 was measured for N-polar Sc0.21Al0.79N, and stable electrical switching was achieved up to 5×105 cycles. These examples support the heteroepitaxial integration of ferroelectricity in N-polar III-nitride heterostructures, which is useful in a wide variety of electronic, optoelectronic, and acoustic devices.
In the examples described below, a Veeco GENxplor MBE system equipped with a radio-frequency (RF) nitrogen plasma source and Knudsen effusion cells for Ga, Al, and Sc sources was utilized for the epitaxial growth of the N-polar ScAlN films. Commercial 2-inch on-axis c-plane sapphire (Al2O3) wafers were used as substrates. The sapphire substrates were baked and outgassed at 200° C. and 600° C. in the MBE load-lock and preparation chambers for 2 h, respectively, and further outgassed at 900° C. in the growth chamber for 30 min to obtain a clean surface.
Each example included a heterostructure supported by the substrate. The heterostructure included a N-polar III-nitride buffer layer supported by and in contact with the substrate, an N-polar doped III-nitride layer supported by and in contact with the buffer layer, and a N-polar ScAlN layer supported by and in contact with the doped III-nitride layer. In each example, a 500-nm-thick layer of unintentionally doped N-polar GaN was grown as the buffer layer. A 200-nm-thick Si-doped n-type GaN layer (with an electron concentration of 5×1018 cm−3) was then grown, followed by a 100-nm-thick ScAlN layer. In these examples, to establish a N-polar buffer layer, nitridation of a sapphire substrate was performed in situ at 400° C. The nitridation temperature may vary in other cases. The GaN buffer layer was then grown at 650° C. under N-rich conditions including a Ga beam equivalent pressure (BEP) of about 1.6×10−7 Torr and a nitrogen flow rate of 0.3 sccm. The growth of GaN epilayer was subsequently initiated at 845° C. with increased Ga BEP to maintain a stoichiometric condition to avoid the formation of Ga droplets. The foregoing growth parameters may vary in other cases.
The ScAlN and other layers of the heterostructures were grown under the conditions described herein. For instance, the N-polar ScAlN may be grown under conditions similar to those described herein for growing metal-polar ScAlN.
The Sc content for the example ScAlN films was measured to be 0.16, 0.21, 0.29, and 0.36, respectively, utilizing energy dispersive x-ray spectroscopy (EDS). Morphological and structural characterizations were performed using atomic force microscope (AFM), scanning electron microscope (SEM), and XRD.
The examples were configured as metal/ferroelectric/semiconductor capacitor devices. The MBE-grown n-type GaN layer was used as the bottom electrode, while 100/100-nm-thick Al/Pt circular top electrodes with diameters in a range of 5-50 m were deposited through a standard photolithography and lift-off process.
Ferroelectric properties were analyzed using a Radiant Precision Multiferroic II Ferroelectric Test system driven from the top electrode. Further details regarding the ferroelectric switching properties of the N-polar ScAlN/GaN heterostructures with a Sc content of 0.21 are provided below. Unless otherwise stated, the results shown are collected from devices with a top electrode diameter of 20 μm.
The epitaxial and in-plane domain orientation relationship between the ScAlN epilayer, the GaN buffer, and the c-plane sapphire substrate were further investigated using XRD pole figure measurements.
Small top electrodes (20 μm) with reduced parasitic capacitance were used to enable ferroelectric characterization in a high frequency range. The high measurement frequency helps suppress the leakage current during measurements. A triangular waveform PUND bias sequence with a frequency of 10 kHz was utilized to further remove the non-switching contribution and to extract the J-E and P-E loops.
Endurance testing was performed on the example N-polar Sc0.21Al0.79N films under repetitive bipolar cycling. As shown in
The ferroelectric switching behavior in N-polar Sc0.16Al0.84N, Sc0.29Al0.71N, and Sc0.36Al0.64N films has been also studied using the above characterization methods. Clear displacement current peaks induced by polarized charge transfer process have been observed in both N-polar Sc0.16Al0.84N and Sc0.29Al0.71N films, suggesting those ScAlN films are ferroelectrics as well. The average coercive field was measured at 10 kHz is about 5.3 MV/cm and about 3.8 MV/cm for Sc0.16Al0.84N and Sc0.29Al0.71N films, respectively. The Sc0.36Al0.64N film exhibited a relatively large leakage current, and dielectric breakdown happened before ferroelectric switching. For N-polar ScAlN films with lower Sc content (e.g., less than 0.3), the evolution of both coercive field and remnant polarization shows a similar trend to the M-polar ScAlN/GaN heterostructures.
The device 1800 includes a substrate 1802 and a heterostructure supported by the substrate. The substrate 1802 may be composed of, or otherwise include, sapphire or silicon. Other substrate materials may be used, as described herein.
In the example of
The heterostructure includes a bottom or lower electrode layer 1806. The electrode layer 1806 may be a doped semiconductor layer. In this example, the bottom electrode layer 1806 is composed of, or otherwise includes, silicon-doped (n-type) GaN, but other materials may be used, as described herein. In this case, the polarity of the bottom electrode layer 1806 is established by the buffer layer 1804. The bottom electrode layer 1806 is thus also N-polar.
The heterostructure includes a ferroelectric III-nitride alloy layer 1808 supported by the bottom electrode layer 1806 or other semiconductor layer of the heterostructure. As described herein, the ferroelectric III-nitride alloy layer 1808 includes a Group IIIB element. In this example, the ferroelectric III-nitride alloy layer 1808 is composed of, or otherwise includes, ScAlN, but other materials may be used, as described herein. The ferroelectric III-nitride alloy layer 1808 is in contact with the underlying semiconductor layer (e.g., the bottom electrode layer 1806) to establish a heterointerface. In other devices, the layer underlying the ferroelectric layer is undoped.
As described herein, the ferroelectric III-nitride alloy layer 1808 may be monocrystalline, with a wurtzite structure. Any number of the layers of the heterostructure may be nitrogen-polar. In some cases, each of the layers of heterostructure 1804, 1806, 1808 is nitrogen-polar.
The device 1800 may include a number of other structures or components. In the capacitor example of
The substrate 1902 may be composed of, or otherwise include, sapphire. Additional or alternative materials may be used, as described herein. In some cases, the substrate 1902 is patterned or otherwise formed or configured to promote the alternating arrangement in the ferroelectric layer. Thus, the surface of the substrate 1902 may be configured to establish the polarity of the layer(s) grown thereon. For instance, the substrate 1902 (or the heterostructure supported thereby) may include N-polar AlN regions and metal-polar AlN regions to promote the growth of N-polar and metal-polar regions, respectively, in the ferroelectric layer. Alternative or additional materials may be used to promote different polarity growth, including, for instance, GaN.
The ferroelectric structure of the device 1900 includes N-polar regions 1904 and metal-polar regions 1906. Each region 1904, 1906 is composed of, or otherwise includes, a layer of an alloy of a III-nitride material (e.g., ScxAl1−xN). For ease in illustration, only the ScAlN layer is depicted in
In some cases, the device 1900 includes a set of electrodes (e.g., metal electrodes) disposed in an arrangement along the ferroelectric structure to pole (e.g., periodically pole) the structure. The electrodes are selectively disposed along one or more of the regions 1904, 1906 for separate poling thereof. For instance, in one example, each one of the regions 1906 has a respective electrode in contact therewith. An alternating or other arrangement may thus be realized by applying the appropriate voltages to the electrodes. In other cases, the polarity of each region 1904, 1906 is selectively switched in this manner via respective electrodes on each region 1904, 1906.
The device 1900 may be integrated or otherwise incorporated into a wide variety of devices or systems. For instance, the alternating arrangement of the device 1900 may be useful in connection with non-linear photonic devices and second harmonic generation.
Described above are examples of devices exhibiting robust ferroelectricity in single-crystalline wurtzite phase N-polar ScAlN/GaN heterostructures. The heterostructures were grown on on-axis c-plane sapphire substrates by molecular beam epitaxy. The nearly lattice-matched N-polar Sc0.21Al0.79N/GaN heterostructure exhibited highly uniform coercive filed (about 4.6 MV/cm at 10 kHz) and remnant polarization (about 90 μC/cm2) across the entire wafer. The exactly aligned orientation, both out-of-plane and in-plane, between ScAlN epilayer, GaN, and the underlying sapphire substrate was confirmed using x-ray diffraction (XRD) measurements. The reliability of the N-polar Sc0.21Al0.79N/GaN ferroelectricity was systemically characterized using retention and endurance tests. Both the coercive field and remnant polarization exhibited negligible degradation over 105 switching cycles, which is among the best reported for ferroelectric III-nitrides. The examples provide for fully epitaxial heterogeneous integration of ferroelectricity into N-polar III-nitride heterostructures, which, together with fully epitaxial ferroelectric metal-polar ScAlN, are useful in high-power and high-frequency electronic devices, memory electronic devices, acoustic resonators and filters, optoelectronic devices, integrated quantum photonic devices, and other devices.
The present disclosure has been described with reference to specific examples that are intended to be illustrative only and not to be limiting of the disclosure. Changes, additions and/or deletions may be made to the examples without departing from the spirit and scope of the disclosure.
The foregoing description is given for clearness of understanding only, and no unnecessary limitations should be understood therefrom.
This application claims the benefit of U.S. provisional application entitled “Epitaxial Nitride Ferroelectronics,” filed May 7, 2021, and assigned Ser. No. 63/185,669, the entire disclosure of which is hereby expressly incorporated by reference.
This invention was made with government support under Contract No. N00014-19-1-2225 awarded by the U.S. Office of Naval Research. The government has certain rights in the invention.
Filing Document | Filing Date | Country | Kind |
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PCT/US2022/028365 | 5/9/2022 | WO |
Number | Date | Country | |
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63185669 | May 2021 | US |