Embodiments of the present disclosure relate to electronic packages, and more particularly to packaging architectures that include an interposer with a multiple reticle form factor.
High core count compute and graphics devices used in high performance computing (HPC) platforms may have large die complexes, such as above 1,000 mm2. In some instances, the cores may be provided over an interposer, such as a silicon or glass interposer. The silicon interposer allows for high density routing to be provided between different cores and system on a chip (SoC) or high bandwidth memory (HBM), or between field programmable gate arrays (FPGA). However, the large footprint of existing die complexes is larger than the existing reticle size limit used to form the interposer substrates. For example, a reticle size limit for the fabrication of interposers may be approximately 25 mm by approximately 30 mm. As such, a multiple exposure solution is needed (e.g., a 2× solution or a 4× solution may be used), known as reticle field stitching or reticle stitching. However, multiple exposure solutions require precise alignment in order to couple the two exposure regions together. As such, cost to implement such solutions are high.
In another option, a co-embedded bridge solution is used in conjunction with the interposer approach. In such an example, two 1× reticle size interposers are joined together by a plurality of embedded bridge architectures in the center of package. However, embedded bridge solutions are typically lower yielding, have coarser bump pitch than interposer and lead to additional costs. Additionally, embedded bridge architectures suffer from bandwidth degradation due to the fan-out and fan-in needed to route the signals between two interposers. To maintain the same bandwidth with embedded bridge architectures, the frequency of wires needs to be increased, which results in higher power. At the same time, memory latency is degraded due to the increased interconnect length needed for pitch translation. Larger than 1× reticle size architectures having an SoC die in the middle require splitting the die into two halves with each half sitting above an interposer, joined by the bridge. Splitting high-speed memory controller blocks and routing data traffic through the embedded bridge degrades latency.
Described herein are packaging architectures that include an interposer with a multiple reticle form factor, in accordance with various embodiments. In the following description, various aspects of the illustrative implementations will be described using terms commonly employed by those skilled in the art to convey the substance of their work to others skilled in the art. However, it will be apparent to those skilled in the art that the present invention may be practiced with only some of the described aspects. For purposes of explanation, specific numbers, materials and configurations are set forth in order to provide a thorough understanding of the illustrative implementations. However, it will be apparent to one skilled in the art that the present invention may be practiced without the specific details. In other instances, well-known features are omitted or simplified in order not to obscure the illustrative implementations.
Various operations will be described as multiple discrete operations, in turn, in a manner that is most helpful in understanding the present invention, however, the order of description should not be construed to imply that these operations are necessarily order dependent. In particular, these operations need not be performed in the order of presentation.
An interposer is used in many multi-die architectures. The interposer may comprise a silicon interposer or other materials that are suitable for providing high density routing between two or more compute dies, systems on a chip (SoCs), or the like. The interposers are patterned and fabricated using a photolithography system. In one such implementation a reticle is used in order to lithographically pattern photoimageable layer(s) over the interposer. However, as the form factor of the multi-die architectures increase, the reticle size limit of such patterning processes may be exceeded. That is, the standard reticle size is no longer sufficient to manufacture the interposers. As such, new tooling may be needed in order to accommodate a larger reticle size. This may be prohibitively expensive.
Accordingly, reticle field stitching solutions may be used as a substitute. In a reticle stitching architecture, the reticle may be exposed over the interposer substrate two or more times. A double exposure (e.g., a 2× form factor) may involve exposing the interposer with a reticle to form a first region, and then exposing a second region adjacent to the first region with the reticle. In some instances, the same reticle may be used to form the first region and the second region, though different reticles may also be used in some instances (e.g., when the first region has a different pattern than the second region).
Referring now to
As shown, a plurality of dies 117 and 115 may be provided over the top surface of the interposer 110. For example, interconnects 112 may couple the dies 117 and 115 to the interposer 110. The die 115 may be a system on a chip (SoC), a memory die, or any other type of die, and the dies 117 may be compute dies, such as central processing units (CPUs), graphics processing units (GPUs), communication dies, or any other type of compute die. As shown, the die 115 may span across the plane 102 between the first region 101A and the second region 101B.
Referring now to
An SoC 115 or the like may be provided over the plane 102. That is, the SoC 115 may have a footprint that covers a portion of both the first region 101A and the second region 101B. The multi-die module 100 may further comprise compute dies 117. Each compute die 117 may be isolated to one of the first region 101A or the second region 101B. The compute dies 117 may be communicatively coupled to the SoC 115 through conductive routing (not shown) fabricated into and/or on the interposer 110. In this way, the plurality of dies 117 and 115 may be communicatively coupled together even when the interposer exceeds the reticle size limit.
However, architectures such as those shown in
In some embodiments, the saw streets are substantially similar to the saw streets around the perimeter of the interposer. That is, the intervening saw streets may include a voided region that is lined by a seal ring. In other embodiments, the intervening saw streets may be structurally different than the outer saw streets. For example, the intervening saw streets may not include a seal ring in some embodiments.
In a particular embodiment, the reticle regions are electrically isolated from each other within the interposer. That is, on the interposer, the electrical circuitry of a first reticle region is not connected to the electrical circuitry of a second reticle region. Though, it is to be appreciated that overlying dies may electrically couple the first reticle region to the second reticle region in some embodiments.
Referring now to
In an embodiment, the form factor of the interposer 210 may be larger than a standard reticle form factor. For example, reticles used in existing fabrication environments may have a footprint of approximately 25 mm by approximately 30 mm. More particularly, the reticle may have a footprint that is 26 mm by 33 mm. In an embodiment, the interposer 210 may have a form factor that is approximately an integer multiple of the form factor of the reticle (e.g., 2×, 3×, 4×, etc.). As used herein, “approximately” may refer to a range of values within ten percent of the stated value. For example, approximately 25 mm may refer to a range between 22.5 mm and 27.5 mm.
In the case of the interposer 210 shown in
In an embodiment, the saw street 235 may include a voided region 232. The voided region 232 may comprise substantially silicon or other material of the interposer 210 substrate. That is, the saw street 235 may be the same material as the substrate. As such, there may be no discernable boundary between the voided region 232 and the remainder of the interposer 210. The differentiating factor is that, in some embodiments, there may be no conductive circuitry in the voided region 232. However, in some instances, a seal ring 231 may be provided along the outer sidewalls of the voided region 232. The seal ring 231 may comprise an oxide, a nitride, a metal, or any other suitable material that is different than the material of the interposer 210 substrate. The seal ring 231 protects the interposer 210 from cracks that may otherwise propagate out of saw street 235 during or after singulation. The seal ring 231 in
In an embodiment, a plurality of dies 215 and 217 may be provided over the interposer 210. The dies 215 and 217 may be coupled to the interposer 210 through interconnects 212. The interconnects 212 may be solder balls, copper bumps, or any other suitable first level interconnect (FLI) architecture. In an embodiment, conductive routing (not shown) in the first region 201A and the second region 201B may electrically couple the dies 217 to the die 215. In some embodiments, conductive routing in the first region 201A may be electrically coupled to conductive routing in the second region 201B by the die 215, as opposed to being coupled directly in the interposer 210 across the saw street 235.
In an embodiment, the dies 217 may be any suitable compute dies. For example, the dies 217 may comprise CPUs, GPUs, XPUs, communication dies, or the like. In some instances the dies 217 may be referred to as “chips” or “chiplets”. In an embodiment, the die 215 may be a hub die, such as an SoC, a memory die, or any other suitable die that is configured to be coupled to a plurality of dies 217.
In an embodiment, the die 215 may extend across the saw street 235. The die 215 may be positioned so that none of the interconnects 212 to the die 215 land over the saw street 235. For ease of reference, a zoomed in illustration of region 230 is shown in
Referring now to
In an embodiment, a first region 301A and a second region 301B may be separated from each other by a saw street 335. The saw street 335 may include a voided region 332. However, in contrast to the embodiment described above, the saw street 335 between the first region 301A and the second region 301B may omit the seal ring. The saw streets 335 at the perimeter of the interposer 310 may still have seal rings 331 in some embodiments. The central saw street 335 below the die 315 may omit the seal ring 331 since there is no cutting of the voided region 332. Since the outer saw streets 335 are still cut, the outer saw streets 335 may include the seal ring 331.
Referring now to
In an embodiment, the first region 401A may be separated from the second region by a voided region 432. The voided region 432 may be part of a saw street that passes through a thickness of the interposer 410. While referred to as a saw street, it is to be appreciated that the central voided region 432 may not be actually cut or otherwise singulated. In an embodiment, the die 415 may span across the voided region 432. In a particular embodiment, the voided region 432 is provided at a centerline of the die 415. Though, in other embodiments the voided region 432 may be offset from a centerline of the die 415. Additionally, the voided region 432 may separate the first region 401A and the second region 401B into two regions of substantially equal area. In an embodiment, the voided region 432 may also surround a perimeter of the interposer 410. The voided regions 432 around the perimeter of the interposer 410 may be part of saw streets that have been singulated. That is, a portion of the saw street may be removed from the perimeter of the interposer 410.
The voided regions 432 shown in
Referring now to
The voided regions 432 shown in
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In an embodiment, a die 515 is provided over the saw street 535. The die 515 may be coupled to adjacent dies 517 through conductive routing (not shown) on the interposer 510. The dies 515 and 517 may be coupled to the interposer 510 through interconnects 512. In an embodiment, an overmold 542 may be provided around the dies 515 and 517, and around the interconnects 512. In other embodiments, a capillary underfill (CUF) may be provided around the interconnects 512 instead of the overmold 542.
In an embodiment, the interposer 510 may comprise interconnects 541 on a side opposite from the dies 515 and 517. The interconnects 541 may comprise solder bumps or the like. In an embodiment, the interconnects 541 may be electrically coupled to the top side of the interposer 510 by through silicon vias (TSVs) (which are not shown for simplicity).
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The multi-die module 500 may be substantially similar to the multi-die module 500 described above with respect to
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In an embodiment, the first region 601A is separated from the second region 601B by a middle saw street 635M. The saw street 635M may include a voided region 632 and a seal ring 631. While referred to as a saw street 635M, it is to be appreciated that the region of saw street 635M will not undergo any singulation, scribing, cutting, or the like. In an embodiment, edge saw streets 635E may be provided towards the edges of the interposer 510. While a multi-die module is shown in
Referring now to
In an embodiment, the die 615 may span across the middle saw street 635M. The die 615 may be coupled to both the first region 601A and the second region 601B. However, it is to be appreciated that there are no interconnects 612 directly over the middle saw street 635M. While conductive routing in the first region 601A is electrically isolated from the conductive routing in the second region 601B by the middle saw street 635M, electrical connections between the first region 601A and the second region 601B may be formed across the die 615.
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In an embodiment, the first region 701A may be a mirror image of the second region 701B across the centerline Y. Since they are mirror images of each other, a single reticle may be used in order to pattern the first region 701A and the second region 701B. For example, the lithography exposure tool may have functionality in order to mirror the image of the reticle in some embodiments.
Referring now to
These other components include, but are not limited to, volatile memory (e.g., DRAM), non-volatile memory (e.g., ROM), flash memory, a graphics processor, a digital signal processor, a crypto processor, a chipset, an antenna, a display, a touchscreen display, a touchscreen controller, a battery, an audio codec, a video codec, a power amplifier, a global positioning system (GPS) device, a compass, an accelerometer, a gyroscope, a speaker, a camera, and a mass storage device (such as hard disk drive, compact disk (CD), digital versatile disk (DVD), and so forth).
The communication chip 806 enables wireless communications for the transfer of data to and from the computing device 800. The term “wireless” and its derivatives may be used to describe circuits, devices, systems, methods, techniques, communications channels, etc., that may communicate data through the use of modulated electromagnetic radiation through a non-solid medium. The term does not imply that the associated devices do not contain any wires, although in some embodiments they might not. The communication chip 806 may implement any of a number of wireless standards or protocols, including but not limited to Wi-Fi (IEEE 802.11 family), WiMAX (IEEE 802.16 family), IEEE 802.20, long term evolution (LTE), Ev-DO, HSPA+, HSDPA+, HSUPA+, EDGE, GSM, GPRS, CDMA, TDMA, DECT, Bluetooth, derivatives thereof, as well as any other wireless protocols that are designated as 3G, 4G, 5G, and beyond. The computing device 800 may include a plurality of communication chips 806. For instance, a first communication chip 806 may be dedicated to shorter range wireless communications such as Wi-Fi and Bluetooth and a second communication chip 806 may be dedicated to longer range wireless communications such as GPS, EDGE, GPRS, CDMA, WiMAX, LTE, Ev-DO, and others.
The processor 804 of the computing device 800 includes an integrated circuit die packaged within the processor 804. In some implementations of the invention, the integrated circuit die of the processor may be part of a multi-die module that comprises an interposer with a first region and a second region that are spaced apart by a saw street, in accordance with embodiments described herein. The term “processor” may refer to any device or portion of a device that processes electronic data from registers and/or memory to transform that electronic data into other electronic data that may be stored in registers and/or memory.
The communication chip 806 also includes an integrated circuit die packaged within the communication chip 806. In accordance with another implementation of the invention, the integrated circuit die of the communication chip may be part of a multi-die module that comprises an interposer with a first region and a second region that are spaced apart by a saw street, in accordance with embodiments described herein.
In an embodiment, the computing device 800 may be part of any apparatus. For example, the computing device may be part of a personal computer, a server, a mobile device, a tablet, an automobile, or the like. That is, the computing device 800 is not limited to being used for any particular type of system, and the computing device 800 may be included in any apparatus that may benefit from computing functionality.
The above description of illustrated implementations of the invention, including what is described in the Abstract, is not intended to be exhaustive or to limit the invention to the precise forms disclosed. While specific implementations of, and examples for, the invention are described herein for illustrative purposes, various equivalent modifications are possible within the scope of the invention, as those skilled in the relevant art will recognize.
These modifications may be made to the invention in light of the above detailed description. The terms used in the following claims should not be construed to limit the invention to the specific implementations disclosed in the specification and the claims. Rather, the scope of the invention is to be determined entirely by the following claims, which are to be construed in accordance with established doctrines of claim interpretation.
Example 1: a multi-die module, comprising: an interposer, wherein the interposer comprises: a first region; and a second region, wherein the first region is spaced apart from the second region by a saw street; a first die over the interposer, wherein the first die is positioned over the saw street; a second die adjacent to a first end of the first die; and a third die adjacent to a second end of the first die opposite from the first end.
Example 2: the multi-die module of Example 1, wherein, within the interposer, electrical routing in the first region is electrically isolated from electrical routing in the second region by the saw street.
Example 3: the multi-die module of Example 2, wherein the first die provides a bridge between the electrical routing in the first region and the electrical routing in the second region.
Example 4: the multi-die module of Examples 1-3, wherein the saw street is
lined by a seal ring.
Example 5: the multi-die module of Examples 1-4, wherein the first region is a mirror image of the second region.
Example 6: the multi-die module of Examples 1-5, wherein the first region has a different layout than the second region.
Example 7: the multi-die module of Examples 1-6, wherein the first die is a system on a chip (SoC) and wherein the second die and the third die are compute dies.
Example 8: the multi-die module of Examples 1-7, wherein the first die is a compute die, and wherein the second die and the third die are systems on a chip (SoCs).
Example 9: the multi-die module of Examples 1-8, wherein no interconnect is provided over the saw street between the interposer and the first die.
Example 10: the multi-die module of Examples 1-9, wherein the interposer is coupled to a package substrate and a board.
Example 11: the multi-die module of Examples 1-10, wherein the multi-die module is part of a personal computer, a server, a mobile device, a tablet, or an automobile.
Example 12: an electronic package, comprising: a package substrate; an interposer coupled to the package substrate, wherein the interposer has a first region and a second region that is separated from the first region by a saw street, wherein the first region is a mirror image of the second region; and a die coupled to the interposer, wherein the die spans across the saw street.
Example 13: the electronic package of Example 12, wherein the interposer comprises silicon.
Example 14: the electronic package of Example 12 or Example 13, wherein the first region and the second region have footprints with an approximately 26 mm by approximately 33 mm form factor.
Example 15: the electronic package of Examples 12-14, wherein a width of the saw street is approximately 10 μm or less.
Example 16: the electronic package of Examples 12-15, wherein the saw street is lined by a seal ring.
Example 17: the electronic package of Examples 12-16, wherein the die is a system on a chip (SoC) or a compute die.
Example 18: a computing system, comprising: a board; a package substrate coupled to the board; and a multi-die module coupled to the package substrate, wherein the multi-die module comprises: an interposer with a multi-reticle form factor, wherein a saw street is provided between each reticle region; a first die over the interposer, wherein the first die spans across the saw street; a second die adjacent to the first die on the interposer; and a third die adjacent to the first die on the interposer.
Example 19: the computing system of Example 18, wherein a reticle form factor is approximately 26 mm by approximately 33 mm.
Example 20: the computing system of Example 18 or Example 19, wherein the first die is a compute die or a system on a chip (SoC).