This application claims priority under 35 U.S.C. § 119 from Korean Patent Application No. 10-2022-0154699, filed on Nov. 17, 2022 in the Korean Intellectual Property Office, the contents of which are herein incorporated by reference in their entirety.
Embodiments of the inventive concept are directed to a semiconductor chip and a semiconductor package that includes the semiconductor chip, and more particularly, to a semiconductor chip that has improved joint stability between a connection bump and a pad, and a semiconductor package that includes the semiconductor chip.
As the size of various electric and electronic products becomes more miniaturized, many studies have been conducted to reduce size and increase capacity by mounting a larger number of chips on a limited size substrate. Accordingly, the size and thickness of a semiconductor package mounted on the substrate is gradually decreasing.
For example, a chip size package in which the size of a semiconductor chip is equal to or greater than 80% of the total size of a package has been proposed, and such a chip size package is being developed in various forms due to being light, thin and small.
Typical semiconductor packages and some chip size packages use a soldering method that uses a lead frame as a mounting method on a printed circuit board. However, a lead frame soldering method has an easy process progress and excellent reliability, but has a long electrical signal transmission length between a semiconductor chip and the printed circuit board.
Accordingly, to minimize an electrical signal transmission path between the semiconductor chip and the printed circuit board, a flip chip package structure that uses bumps has been proposed. The flip chip package has a structure in which the semiconductor chip is bonded to the printed circuit board by bumps formed on bonding pads of the semiconductor chip and electrical connection between the semiconductor chip and the printed circuit board is made simultaneously. Because electrical signal transmission between the semiconductor chip and the printed circuit board is performed only by bumps, the signal transmission path is very short, and thus, the flip chip package has improved electrical characteristics.
Therefore, joint stability of bumps that electrically connect a semiconductor chip and a printed circuit board in such a flip chip package need to be secured.
However, in a flip chip package, an edge portion of the semiconductor chip is relatively vulnerable to a non-wet phenomenon due to a warpage phenomenon caused by a difference in thermal expansion coefficient between the semiconductor chip and the printed circuit board.
Therefore, the non-wet risk between the pad and the connection bump and secure stable joint quality should be reduced.
Embodiments of the inventive concept reduce the occurrence of a non-wet risk in a bonding process of a semiconductor chip.
According to an embodiment of the inventive concept, there is provided a semiconductor chip.
A semiconductor chip includes a semiconductor substrate that includes an upper surface and a lower surface opposite to the upper surface, and a center pad disposed on the upper surface, a wiring structure that includes a wiring insulating layer disposed on a lower surface of the semiconductor substrate and a wiring pattern disposed in the wiring insulating layer and electrically connected to the semiconductor substrate, a first bump pad disposed on a first surface of the wiring structure and electrically connected to the wiring pattern, and a first connection bump that connects the first bump pad to an external device.
The semiconductor chip may further include an edge pad disposed on the upper surface of the semiconductor substrate, a second bump pad disposed on a first surface of the wiring structure and electrically connected to the wiring pattern, and a second connection bump that connects the second bump pad to an external device.
According to another embodiment of the inventive concept, there is provided a semiconductor package.
A semiconductor package includes a first semiconductor chip that includes a semiconductor substrate, a center pad disposed at a central portion of an upper surface of the semiconductor substrate, an edge pad disposed on an outer portion of the upper surface of the semiconductor substrate, a second semiconductor chip stacked on the first semiconductor chip, a first connection bump disposed between the first semiconductor chip and the second semiconductor chip and that contacts the center pad, and a second connection bump disposed between the first semiconductor chip and the second semiconductor chip and that contacts the edge pad. A shape of the edge pad differs from a shape of the center pad.
Hereinafter, embodiments of the inventive concept will be described in detail with reference to the accompanying drawings.
A first direction is a vertical direction in which a plurality of first and second conductive via patterns 221 and 225 extend, a second direction is a horizontal direction in which a plurality of first and second conductive line patterns 223 and 227 extend, and a third direction is a direction perpendicular to the first and second directions.
Referring to
The semiconductor chip 10 may be a memory chip or a logic chip. The memory chip may be, for example, a volatile memory chip, such as a one of a Dynamic Random Access Memory (DRAM) or a Static Random Access Memory (SRAM), or a non-volatile memory chip, such as one of a Phase-change Random Access Memory (PRAM), a Magnetoresistive Random Access Memory (MRAM), a Ferroelectric Random Access Memory (FeRAM) chip, or a Resistive Random Access Memory (RRAM). In some embodiments, the memory chip is a high bandwidth memory (HBM) DRAM semiconductor chip. In addition, the logic chip may be, for example, one of a microprocessor, an analog device, or a digital signal processor.
The semiconductor substrate 100 includes silicon, for example, one of a single crystal silicon, polycrystalline silicon, or amorphous silicon.
The wiring structure 200 includes a wiring insulating layer 210 and a wiring pattern 220. The wiring insulating layer 210 includes a plurality of insulating layers. Each of the insulating layers is formed from, for example, a material film that includes an organic compound. In some embodiments, each of the insulating layers is formed from a material film that includes an organic polymer material. In some embodiments, each of the insulating layers includes an insulating material made of a photo imageable dielectric (PID) material that can undergo a photolithography process. For example, each of the insulating layers includes a photosensitive polyimide (PSPI). Alternatively, in some embodiments, each of the insulating layers includes an oxide or a nitride. For example, each of the insulating layers includes silicon oxide or silicon nitride.
According to some embodiments, the wiring insulating layer 210 includes a first wiring insulating layer 211, a second wiring insulating layer 213, and a third wiring insulating layer 215 that are sequentially stacked. The first wiring insulating layer 211 is disposed on the lower surface of the semiconductor substrate 100. The second wiring insulating layer 213 is disposed on the lower surface of the first wiring insulating layer 211 and is spaced apart from the semiconductor substrate 100 in the first direction with the first wiring insulating layer 211 disposed therebetween. The third wiring insulating layer 215 is disposed on the lower surface of the second wiring insulating layer 213 and is spaced apart from the first wiring insulating layer 211 in the first direction with the second wiring insulating layer 213 disposed therebetween.
The wiring pattern 220 is disposed in the wiring insulating layer 210 and is electrically connected to the semiconductor substrate 100. The wiring pattern 220 includes conductive line patterns and conductive via patterns. The conductive line patterns include a plurality of first conductive line patterns 223 and a plurality of second conductive line patterns 227. The conductive via patterns include a plurality of first conductive via patterns 221 and a plurality of second conductive via patterns 225.
The conductive line patterns and the conductive via patterns include a metal, such as at least one of copper (Cu), aluminum (Al), tungsten (W), titanium (Ti), tantalum (Ta), indium (In), molybdenum (Mo), manganese (Mn), Cobalt (Co), tin (Sn), nickel (Ni), magnesium (Mg), rhenium (Re), beryllium (Be), gallium (Ga), or ruthenium (Ru), or an alloy thereof, but are not necessarily limited thereto.
The first wiring insulating layer 211 is positioned on the lower surface of the semiconductor substrate 100 and includes a first opening that exposes a part of the lower surface of the semiconductor substrate 100. The first wiring insulating layer 211 includes a plurality of first openings.
The first conductive via pattern 221 fills the first opening, extends in the first direction, and is connected to each of the first conductive line pattern 223 and the semiconductor substrate 100. The first conductive line pattern 223 are connected to the first conductive via pattern 221 on the lower surface of the first wiring insulating layer 211 and extend in a horizontal direction. According to some embodiments, the first conductive line pattern 223 and the first conductive via pattern 221 are formed together through a plating process and are integrated with each other.
The second wiring insulating layer 213 is disposed on the first wiring insulating layer 211 and the first conductive line pattern 223, and includes a second opening that exposes a part of the lower surface of the first conductive line pattern 223. The second wiring insulating layer 213 includes a plurality of second openings.
The second conductive via pattern 225 fills the second opening, extends in the first direction, and is connected to each of the first conductive line pattern 223 and the second conductive line pattern 227. The second conductive line pattern 227 is connected to the second conductive via pattern 225 on the lower surface of the second wiring insulating layer 213 and extends in the horizontal direction. According to some embodiments, the second conductive line pattern 227 and the second conductive via pattern 225 are formed together through a plating process and are integrated with each other.
The third wiring insulating layer 215 is disposed on the second wiring insulating layer 213 and the second conductive line pattern 227, and includes a third opening that exposes a part of the lower surface of the second conductive line pattern 227.
The wiring pattern 220 includes a seed layer. The seed layer is disposed between one of the insulating layers and one of the conductive line patterns, and is disposed between one of the insulating layers and one of the conductive via patterns. The seed layers is formed by physical vapor deposition, and the conductive line patterns and the conductive via patterns are formed by electroless plating. The seed layers include at least one of copper (Cu), titanium (Ti), titanium tungsten (TiW), titanium nitride (TiN), tantalum (Ta), tantalum nitride (TaN), chromium (Cr), aluminum (Al), or combinations thereof. In some embodiments, the seed layers may be Cu/Ti in which copper is deposited on titanium, or Cu/TiW in which copper is deposited on titanium tungsten. However, the seed layers are not necessarily limited to these materials.
The bump pad 300 is disposed on a lower surface of the third wiring insulating layer 215. A plurality of bump pads 300 are provided. According to some embodiments, the bump pads 300 have a protrusion that fills the third opening in the third wiring insulating layer 215 and protrudes from the side of the bump pad 300 in the first direction. The protrusion includes a groove that extends in the horizontal direction on the lower surface of the third wiring insulating layer 215 and has the connection bump 400 disposed at a center of the lower surface of the bump pad 300.
The bump pad 300 electrically connects the second conductive line pattern 227 to the connection bump 400. The bump pad 300 functions as an under bump metallurgy (UBM) on which the connection bump 400 is disposed. The bump pad 300 may have an arbitrary shape, but has a substantially circular shape when viewed from the first direction. In this specification, the fact that a shape is substantially circular means that a shape is designed to be a perfect circle, but the actually manufactured shape may deviate somewhat from a perfect circle due to process errors.
A plurality of bump pads 300 are provided and correspond to the number of connection bumps 400. According to some embodiments, when two connection bumps 400 are provided, a first bump pad 310 and a second bump pad 320 are provided.
The bump pad 300 may be a metal, such as copper (Cu) or nickel (Ni) or an alloy thereof, but is not necessarily limited thereto.
The connection bump 400 connects the bump pad 300 to an external device. The connection bump 400 and the semiconductor substrate 100 are electrically connected to each other by the wiring structure 200 and the bump pad 300. Accordingly, the semiconductor substrate 100 is electrically connected to and mounted on a module substrate or system board of an electronic product through the connection bump 400.
A plurality of connection bumps 400 are provided. According to some embodiments, the connection bump 400 includes a first connection bump 410 and a second connection bump 420.
The connection bumps 400 are made of, for example, a solder-ball. The connection bump 400 includes at least one of copper (Cu), silver (Ag), gold (Au), or tin (Sb). In some embodiments, the connection bump 400 has a height greater than that of the bump pad 300.
Referring to
Referring back to
Referring to
A thickness of the center pad 610 in the first direction ranges from 2 μm to 3 μm. A thickness of the edge pad 620 in the first direction is the same as that of the center pad 610, in the range of 2 μm to 3 μm.
Referring to
According to some embodiments, a plurality of center pads 610 and a plurality of edge pads 620 are provided and are spaced apart in a horizontal direction.
By disposing the extended octagonal edge pad 620 on a partial area of the semiconductor substrate 100, a non-wet defect can be reduced despite a warpage phenomenon of the semiconductor chip 10. The warpage phenomenon occurs due to differences in thermal expansion coefficients between a chip and a substrate. When the semiconductor chip 10 is bonded to another chip or a substrate, due to the warpage phenomenon, a non-wet phenomenon can occur with high probability in which the connection bump 400 disposed at the edge of the semiconductor chip 10 does not contact the pad 600 disposed on another chip or substrate. When such a warpage phenomenon occurs, the connection bump 400 can crack. A void can occur in the connection bump 400, even in a plurality of high-temperature processes of stacking the plurality of semiconductor chips 10.
Therefore, according to embodiments of the inventive concept, the warpage phenomenon is reduced by disposing the edge pad 620 instead of the center pad 610 in a partial area of the semiconductor substrate 100. As described above, by dualizing the design of the pad 600, a non-wet risk can be reduced and a joint gap can be reduced.
In addition, by adding the edge pad 620, a contact area between the pad 600 and the connection bump 400 increases, and accordingly, a spreading phenomenon of the connection bump 400 is effectively induced.
The center pad 610 is disposed at a central portion of the semiconductor chip 10, and the edge pad 620 is disposed at an edge portion of the semiconductor chip 10. The division of a center pad area 700 where the center pad 610 is disposed and an edge pad area 710 where the edge pad 620 is disposed is described below with reference to
Referring to
For example, a center pad area 700 (see
The thickness between the upper and lower surfaces of the semiconductor chip 10 according to an embodiment is about 37 μm, but is not necessarily limited thereto, and a chip having a thickness less than 37 μm may be used. When the thickness of the semiconductor chip 10 decreases, the warpage phenomenon is more likely to occur, and thus, a width of the edge pad area 710 introduced to reduce the warpage phenomenon may be wider than in an embodiment described above.
This may be understood with reference to
As described above, by replacing the points S2 and S3 with the points S22 and S33 and expanding the edge pad area 710, the technical concept of embodiments of the inventive concept can be applied even when a chip that has a greater warpage phenomenon is used.
According to embodiments of the inventive concept, a semiconductor package can be manufactured using a plurality of semiconductor chips 10.
The semiconductor package includes a first semiconductor chip that includes a semiconductor substrate, a center pad disposed in a central portion of the upper surface of the semiconductor substrate, and an edge pad disposed in an outer portion of the upper surface of the semiconductor substrate and that has a shape that differs from that of the center pad, a second semiconductor chip stacked on the first semiconductor chip, a first connection bump disposed between the first semiconductor chip and the second semiconductor chip and that contacts the center pad, and a second connection bump disposed between the first semiconductor chip and the second semiconductor chip and that contacts the edge pad.
An underfill material layer may be formed between the semiconductor chip 10 and another semiconductor chip 10. The underfill material layer may be disposed between a plurality of semiconductor chips 10 to surround the side surface of the connection bump 400. The underfill material layer may include, for example, an epoxy resin.
In some embodiments, the underfill material layer is a part of a molding member formed using a molded underfill (MUF) method. The molding member surrounds some or all of the plurality of semiconductor chips 10 and is formed on a package substrate.
Referring to
According to an embodiment, the second semiconductor chip 12 contacts the center pad 610 and the edge pad 620 on which respective connection bumps 400 are formed on the upper surface of the first semiconductor chip 11, so that the upper surface of the first semiconductor chip 11 and the lower surface of the second semiconductor chip 12 are electrically connected to overlap and face each other.
The second semiconductor chip 12 overlaps the first semiconductor chip 11 in the vertical direction without a warpage phenomenon. All of the pads 600 disposed on the upper surface of the first semiconductor chip 11 respectively contact the connection bumps 400 of the second semiconductor chip 12.
The center pad 610 has a polygonal shape, and the edge pad 620 includes a polygonal center pad portion and a protruding pad portion that extends from an edge of the center pad portion in a lateral direction.
The protruding pad portions of the edge pads 620 have a square shape. The protruding pad portions of the edge pads 620 are spaced apart from each other along an edge of the center pad portion. The second connection bump 400 continuously contact side surfaces of the protruding pad portions of the edge pads 620.
A semiconductor package that includes the two semiconductor chips 11 and 12 is shown in
A semiconductor package can be manufactured by electrically connecting first to fourth semiconductor chips by using four semiconductor chips. A semiconductor package can be manufactured by electrically connecting first to eighth semiconductor chips by using eight semiconductor chips. A semiconductor package that has excellent mechanical strength and a compact size can be manufactured by reducing the warpage phenomenon.
While embodiments of the inventive concept have been particularly shown and described with reference to drawings thereof, it will be understood that various changes in form and details may be made therein without departing from the spirit and scope of the following claims.
Number | Date | Country | Kind |
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10-2022-0154699 | Nov 2022 | KR | national |