This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2023-135890, filed on Aug. 23, 2023, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a semiconductor device.
The related art discloses a transformer chip including a semiconductor substrate, an insulating layer stack structure formed on the substrate, and an upper coil and a lower coil formed within the insulating layer stack structure.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the present disclosure.
Reference will now be made in detail to various embodiments, examples of which are illustrated in the accompanying drawings. In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the present disclosure. However, it will be apparent to one of ordinary skill in the art that the present disclosure may be practiced without these specific details. In other instances, well-known methods, procedures, systems, and components have not been described in detail so as not to unnecessarily obscure aspects of the various embodiments.
Hereinafter, some embodiments of a semiconductor device according to the present disclosure are described with reference to the accompanying drawings. It should be noted that, for simplicity and clarity of explanation, the constituent elements shown in the drawings are not necessarily drawn to scale. Further, in order to facilitate understanding, hatching lines may be omitted in cross-sectional views. The accompanying drawings merely illustrate embodiments of the present disclosure and should not be considered as limiting the present disclosure. The terms such as “first,” “second,” and “third” in the present disclosure are used merely to distinguish between objects and are not intended to rank the objects.
The following detailed description includes devices, systems, and methods embodying exemplary embodiments of the present disclosure. This detailed description is for illustrative purposes only and is not intended to limit the embodiments of the present disclosure or the applications and uses of such embodiments.
The expression “at least one” as used in the present disclosure means “one or more” of desired options. As an example, if there are two options, the expression “at least one” as used in the present disclosure means “only one option” or “both of the two options.” As another example, if there are three or more options, the expression “at least one” as used in the present disclosure means “only one option” or “any combination of two or more options.”
“The length (dimension) of A is equal to the length (dimension) of B” or “the length (dimension) of A and the length (dimension) of B are equal to each other” as used in the present disclosure also includes a relationship in which a difference between the length (dimension) of A and the length (dimension) of B is, for example, within 10% of the length (dimension) of A.
A schematic configuration of a semiconductor device 10 according to a first embodiment is described with reference to
Further,
As shown in
The first circuit 20 is configured to operate with a first voltage V1. In one example, the first circuit 20 includes a transmitting circuit or a receiving circuit. In the first embodiment, the first circuit 20 includes a transmitting circuit 21. The transmitting circuit 21 includes at least one transistor. The second circuit 30 is configured to operate with a second voltage V2. In one example, the second circuit 30 includes a transmitting circuit or a receiving circuit. In the first embodiment, the second circuit 30 includes a receiving circuit 31. The receiving circuit 31 includes at least one transistor. The first voltage VI and the second voltage V2 may be the same as each other or may be different from each other. In one example, the second voltage V2 is equal to the first voltage V1. The semiconductor device 10 may be called a digital isolator. Therefore, the semiconductor device 10 may also be called a signal transmission device that transmits a signal from the first circuit 20 to the second circuit 30.
The transformer 40 includes a first coil 41 and a second coil 42. The first coil 41 is electrically connected to the transmitting circuit 21 of the first circuit 20. The second coil 42 is electrically connected to the receiving circuit 31 of the second circuit 30.
The transmitting circuit 21 of the first circuit 20 receives an input signal and pulse-drives the transformer 40. A pulse signal excited in the first coil 41 of the transformer 40 is transmitted through the second coil 42 and is input to the receiving circuit 31 of the second circuit 30. The receiving circuit 31 outputs an output signal based on the input pulse signal.
As shown in
In this way, in the semiconductor device 10, the first chip 50, the second chip 60, and the transformer chip 70 are packaged as a plurality of semiconductor chips by the sealing resin 200.
A package format of the semiconductor device 10 is a SO (Small Outline) type, and in the first embodiment, it is a SOP (Small Outline Package). Further, the package format of the semiconductor device 10 may be changed arbitrarily. The package format is not limited to SOP, and may be QFN (Quad For Non Lead Package), DFP (Dual Flat Package), DIP (Dual Inline Package), QFP (Quad Flat Package), SIP (Single Inline Package), or SOJ (Small Outline J-leaded Package), or various package structures similar to these.
The sealing resin 200 is made of a resin material having electrical insulation properties. This resin material includes, for example, black epoxy resin. The sealing resin 200 is formed in a rectangular plate shape with a thickness direction being in a Z direction. The sealing resin 200 has four sealing side surfaces 201 to 204. More specifically, the sealing resin 200 has sealing side surfaces 201 and 202 as both end surfaces facing in an X direction and sealing side surfaces 203 and 204 as both end surfaces facing in a Y direction. The X direction and the Y direction are orthogonal to the Z direction. The X direction and the Y direction are orthogonal to each other when viewed from the Z direction. The sealing resin 200 has a rectangular shape with the X direction being a direction along a long side and the Y direction being a direction along a short side when viewed from the Z direction. Herein, the X direction corresponds to a “first direction.” In the following description, “plan view” means that the semiconductor device 10 or a component of the semiconductor device 10 is viewed from the Z direction.
Each of the first lead frame 80 and the second lead frame 90 is a conductor and is made of a material containing, for example, Cu (copper), Fe (iron), Al (aluminum), etc. Each of the lead frames 80 and 90 is provided across an inside and outside of the sealing resin 200. The first lead frame 80 and the second lead frame 90 are arranged to be spaced apart from each other in the X direction.
The first lead frame 80 includes a first die pad 81 disposed in the sealing resin 200 and a plurality of first leads 82 disposed across the inside and outside of the sealing resin 200. Each of the first leads 82 constitutes an external terminal that electrically connects to an electronic apparatus outside the semiconductor device 10.
The first chip 50 is mounted on the first die pad 81. In a plan view, the first die pad 81 is disposed so that its center in the X direction is closer to the sealing side surface 201 than a center of the sealing resin 200 in the X direction. In the first embodiment, the first die pad 81 is not exposed from the sealing resin 200. In one example, a shape of the first die pad 81 in a plan view is a rectangle with the X direction being a direction along a long side direction and the Y direction being a direction along a short side.
The plurality of first leads 82 are arranged to be spaced apart from each other in the Y direction. Among the plurality of first leads 82, a first lead 82 disposed at an end portion near the sealing side surface 203 in the Y direction is integrated with the first die pad 81. The remaining first leads 82 are disposed to be spaced apart from the first die pad 81 in the X direction. A portion of each of the first leads 82 protrudes from the sealing side surface 201 toward the outside of the sealing resin 200.
The second lead frame 90 includes a second die pad 91 disposed in the sealing resin 200 and a plurality of second leads 92 disposed across the inside and outside of the sealing resin 200. Each of the second leads 92 constitutes an external terminal that electrically connects to an electronic apparatus outside the semiconductor device 10.
The second chip 60 is mounted on the second die pad 91. It may be said that the second die pad 91 supports the second chip 60. In a plan view, the second die pad 91 is disposed to be closer to the sealing side surface 202 than the first die pad 81 in the X direction. That is, the first die pad 81 and the second die pad 91 are disposed to be spaced apart from each other in the X direction. Therefore, the X direction may also be said to be a disposition direction of both die pads 81 and 91. The second chip 60 is disposed to be spaced apart from the first chip 50 in the X direction. In the first embodiment, the second die pad 91 is not exposed from the sealing resin 200. In one example, a shape of the second die pad 91 in a plan view is a rectangle with the X direction being a direction along a long side and the Y direction being a direction along a short side. Also, the shape of the second die pad 91 in a plan view may be changed arbitrarily depending on the number and shape of semiconductor chips mounted on the second die pad 91.
The plurality of second leads 92 are arranged to be spaced apart from each other in the Y direction. Among the plurality of second leads 92, a second lead 92 disposed at an end portion near the sealing side surface 204 in the Y direction is integrated with the second die pad 91. The remaining second leads 92 are disposed to be spaced apart from the second die pad 91 in the X direction. A portion of each of the second leads 92 protrudes from the sealing side surface 202 toward the outside of the sealing resin 200.
In the first embodiment, the number of second leads 92 is the same as the number of first leads 82. As shown in
In the first embodiment, the first die pad 81 is supported by the first lead 82 integrated with the first die pad 81. The second die pad 91 is supported by the second lead 92 integrated with the second die pad 91. Therefore, each of the die pads 81 and 91 does not have a hanging lead exposed from each of the sealing side surfaces 203 and 204. Therefore, an insulation distance (creepage distance) between the first lead frame 80 and the second lead frame 90 may be made large.
The first chip 50 mounted on the first die pad 81 includes the first circuit 20 of
The first chip 50 includes a plurality of first pads 55. The plurality of first pads 55 are electrically connected to the first circuit 20. Further, the plurality of first pads 55 are individually connected to the plurality of first leads 82 by wires W1. Each of the first pads 55 is made of, for example, a material containing one or more appropriately selected from the group of Ti (titanium), TiN (titanium nitride), Au (gold), Ag, Cu, Al (aluminum), and W (tungsten). Each of the wires W1 is a bonding wire formed by a wire bonding device and is made of a conductor including, for example, Au, Al, Cu, etc.
As shown in
As shown in
As shown in
Further, the configuration of the semiconductor device 10 shown in
Further, for example, the second circuit 30 may include a driver circuit that drives a gate of a switching element. The driver circuit may also be connected to an external terminal (for example, the second lead 92 shown in
The semiconductor device 10 used as the insulated gate driver applies a drive voltage signal to a control terminal of the switching element. In this case, the transmitting circuit 21 of the first circuit 20 converts a control signal input from, for example, a control device, into a pulse signal. The driver circuit of the second circuit 30 outputs the drive voltage signal to the control terminal of the switching element in response to a signal received by the receiving circuit 31 through the transformer 40.
In this way, in the semiconductor device 10 used as the insulated gate driver, a power supply voltage of the first circuit 20 that receives a signal from the control device is 5 V, 3.3 V, etc. with respect to a ground potential. On the other hand, in the case of the second circuit 30 connected to the high-side switching element, a voltage (for example, 600 V or higher) equivalent to a voltage applied to a drain of the high-side switching element is applied transiently. For this reason, the semiconductor device 10 is required to have a dielectric breakdown voltage between the first circuit 20 and the second circuit 30, more specifically between the first coil 41 and the second coil 42 of the transformer 40. This dielectric breakdown voltage is, for example, 2,500 Vrms or higher and 7,500 Vrms or lower. In one example, the dielectric breakdown voltage of the semiconductor device 10 is about 5,000 Vrms. However, the specific value of the dielectric breakdown voltage of the semiconductor device 10 is not limited thereto and is arbitrary.
An example of a configuration of the first chip 50 is described with reference to
As shown in
As shown in
As shown in
The first element insulating layer 52 includes an insulator 52T in which a plurality of insulating films 52A are stacked in the Z direction. Therefore, the Z direction may be said to be a thickness direction of the first element insulating layer 52. Each insulating film 52A is an oxide film made of a material containing, for example, SiO2 (silicon oxide). Each insulating film 52A has a thickness of, for example, 500 nm or more and 5,000 nm or less. In the first embodiment, each insulating film 52A has a thickness of about 3,000 nm. Further, the number of stacked insulating films 52A is not limited to the example shown in
The first element insulating layer 52 includes a first protective film 53 and a first passivation film 54. The first protective film 53 is a film that protects the insulator 52T. The first protective film 53 is formed over the insulator 52T. The first protective film 53 is formed of a material containing, for example, SiO2. In one example, the first protective film 53 is formed over an entire surface of the insulator 52T in a plan view. Further, the material constituting the first protective film 53 may be changed arbitrarily. The first protective film 53 may be made of a material containing, for example, SiN (silicon nitride).
The first passivation film 54 is a surface protective film for the first chip 50. The first passivation film 54 is formed over the first protective film 53. The first passivation film 54 constitutes the first element front surface 52S of the first element insulating layer 52. The first passivation film 54 is made of a material containing at least one selected from the group of, for example, PI (polyimide), SiN, and SiO2. In one example, the first passivation film 54 is made of a material containing SiO2. In one example, the first passivation film 54 is formed over an entire surface of the first protective film 53 in a plan view. Further, the material constituting the first passivation film 54 may be changed arbitrarily. The first passivation film 54 may be made of a same material as the first protective film 53, or may be made of a material different from the first protective film 53.
As shown in
The first chip 50 includes a plurality of intermediate pads 56 (two intermediate pads 56 in the first embodiment) that are electrically connected to the transformer chip 70. The plurality of intermediate pads 56 are disposed at a same position in the X direction and are spaced apart from each other in the Y direction. The plurality of intermediate pads 56 are disposed to be closer to the chip side surface 50B than, for example, the plurality of first pads 55 in the X direction. As shown in
The first circuit 20, a first connection wiring 57 that connects the first circuit 20 and the first pads 55, and a second connection wiring 58 that connects the first circuit 20 and the intermediate pads 56 are provided within the first chip 50. In other words, the first circuit 20 and the first pads 55 are electrically connected within the first chip 50. The first circuit 20 and the intermediate pads 56 are electrically connected within the first chip 50.
As shown in
The first circuit side connection portion 57A is configured, for example, by a via that penetrates a lowermost insulating film 52A of the insulator 52T in the Z direction. The first wiring 57C is a wiring layer formed over the lowermost insulating film 52A. For example, in a plan view, the first wiring 57C extends along the X direction from the first circuit side connection portion 57A toward the chip side surface 50A. The first pad side connection portion 57B includes a configuration in which a plurality of wiring layers and a plurality of vias are alternately stacked one by one in the Z direction. The first pad side connection portion 57B is provided at a position overlapping the first pads 55 in a plan view. Herein, the lowermost insulating film 52A is an insulating film that constitutes the first element back surface 52R of the first element insulating layer 52 and is in contact with the first semiconductor substrate 51.
The second connection wiring 58 includes a second circuit side connection portion 58A, a first intermediate wiring 58B, an intermediate connection portion 58C, a second intermediate wiring 58D, and a second pad side connection portion 58E. The second circuit side connection portion 58A is electrically connected to the transmitting circuit 21. The second circuit side connection portion 58A is configured, for example, by a via that penetrates the lowermost insulating film 52A of the insulator 52T in the Z direction. In one example, the second circuit side connection portion 58A is disposed to be closer to the chip side surface 50B in the X direction than the first circuit side connection portion 57A of the first connection wiring 57. The first intermediate wiring 58B electrically connects the second circuit side connection portion 58A and the intermediate connection portion 58C. For example, in a plan view, the first intermediate wiring 58B extends along the X direction from the second circuit side connection portion 58A toward the chip side surface 50B. The first intermediate wiring 58B is a wiring layer formed over the lowermost insulating film 52A. That is, the first intermediate wiring 58B is disposed at a same position as the first wiring 57C of the first connection wiring 57 in the Z direction. The intermediate connection portion 58C is electrically connected to the second intermediate wiring 58D. The intermediate connection portion 58C is provided to be closer to the chip side surface 50B than the transmitting circuit 21. The intermediate connection portion 58C includes a configuration in which a plurality of vias and a plurality of wiring layers are alternately stacked one by one. The second intermediate wiring 58D is electrically connected to the second pad side connection portion 58E. The second intermediate wiring 58D extends along the X direction from the second pad side connection portion 58E toward the chip side surface 50B in a plan view. The second intermediate wiring 58D is disposed between the first intermediate wiring 58B and the intermediate pads 56 in the Z direction. The second pad side connection portion 58E electrically connects the second intermediate wiring 58D and the intermediate pads 56. The second pad side connection portion 58E is disposed at a position overlapping the intermediate pads 56 in a plan view.
An example of the configuration of the second chip 60 is described with reference to
As shown in
As shown in
As shown in
The second element insulating layer 62 includes an insulator 62T in which a plurality of insulating films 62A are stacked in the Z direction. Therefore, the Z direction may be said to be a thickness direction of the second element insulating layer 62. Each insulating film 62A is, for example, an oxide film made of a material containing SiO2. A thickness of each insulating film 62A is the same as, for example, the thickness of each insulating film 52A of the first element insulating layer 52 (see
The second element insulating layer 62 includes a second protective film 63 and a second passivation film 64. The second protective film 63 is a film that protects the insulator 62T. A configuration of the second protective film 63 is the same as, for example, the configuration of the first protective film 53 of the first chip 50.
The second passivation film 64 is a surface protective film of the second chip 60. The second passivation film 64 is formed over the second protective film 63. The second passivation film 64 constitutes the second element front surface 62S of the second element insulating layer 62. A configuration of the second passivation film 64 is the same as, for example, the configuration of the first passivation film 54 (see
As shown in
The second chip 60 includes a plurality of intermediate pads 66 (two intermediate pads 66 in the first embodiment) that are electrically connected to the transformer chip 70. The plurality of intermediate pads 66 are arranged at a same position in the X direction and are spaced apart from each other in the Y direction. The plurality of intermediate pads 66 are disposed to be closer to the chip side surface 60A than, for example, the plurality of second pads 65 in the X direction. In one example, the plurality of intermediate pads 66 are provided at an end portion, which is closer to the transformer chip 70 (the first chip 50), of both end portions of the chip front surface 60S in the X direction. Each intermediate pad 66 is made of, for example, a material containing one or more appropriately selected from the group of Ti, TiN, Au, Ag, Cu, Al, and W.
The second circuit 30, a third connection wiring 67 that connects the second circuit 30 and the second pads 65, and a fourth connection wiring 68 that connects the second circuit 30 and the intermediate pads 66 are provided within the second chip 60. In other words, the second circuit 30 and the second pads 65 are electrically connected within the second chip 60. The second circuit 30 and the intermediate pads 66 are electrically connected within the second chip 60.
As shown in
The third circuit side connection portion 67A is configured, for example, by a via that penetrates a lowermost insulating film 62A of the insulator 62T in the Z direction. The third wiring 67C is a wiring layer formed over the lowermost insulating film 62A. For example, in a plan view, the third wiring 67C extends along the X direction from the third circuit side connection portion 67A toward the chip side surface 60B. The third pad side connection portion 67B includes a configuration in which a plurality of wiring layers and a plurality of vias are alternately stacked one by one in the Z direction. The third pad side connection portion 67B is provided at a position overlapping the second pads 65 in a plan view. Herein, the lowermost insulating film 62A is an insulating film that constitutes the second element back surface 62R of the second element insulating layer 62 and is in contact with the second semiconductor substrate 61.
The fourth connection wiring 68 includes a fourth circuit side connection portion 68A, a first intermediate wiring 68B, an intermediate connection portion 68C, a second intermediate wiring 68D, and a fourth pad side connection portion 68E. The fourth circuit side connection portion 68A is electrically connected to the receiving circuit 31. The fourth circuit side connection portion 68A is configured, for example, by a via that penetrates the lowermost insulating film 62A of the insulator 62T in the Z direction. In one example, the fourth circuit side connection portion 68A is disposed to be closer to the chip side surface 60A in the X direction than the third circuit side connection portion 67A of the third connection wiring 67. The first intermediate wiring 68B electrically connects the fourth circuit side connection portion 68A and the intermediate connection portion 68C. In a plan view, for example, the first intermediate wiring 68B extends along the X direction from the fourth circuit side connection portion 68A toward the chip side surface 60A. The first intermediate wiring 68B is formed over the lowermost insulating film 62A. That is, the first intermediate wiring 68B is disposed at a same position as the third wiring 67C of the third connection wiring 67 in the Z direction. The intermediate connection portion 68C is electrically connected to the second intermediate wiring 68D. The intermediate connection portion 68C is provided to be closer to the chip side surface 60A than the receiving circuit 31. The intermediate connection portion 68C includes a configuration in which a plurality of vias and a plurality of wiring layers are alternately stacked one by one. The second intermediate wiring 68D is electrically connected to the fourth pad side connection portion 68E. The second intermediate wiring 68D extends along the X direction from the fourth pad side connection portion 68E toward the chip side surface 60B in a plan view. The second intermediate wiring 68D is disposed between the first intermediate wiring 68B and the intermediate pads 66 in the Z direction. The fourth pad side connection portion 68E electrically connects the second intermediate wiring 68D and the intermediate pads 66. The fourth pad side connection portion 68E is disposed at a position overlapping the intermediate pads 66 in a plan view.
An example of the configuration of the transformer chip 70 is described with reference to
As shown in
As shown in
The second transformer pads 76A and 76B are pads electrically connected to the second chip 60 (see
As shown in
A dimension (thickness) of the third semiconductor substrate 71 in the Z direction may be the same as, for example, a dimension (thickness) of the first semiconductor substrate 51 (see
Herein, the dimension of the third semiconductor substrate 71 in the Z direction may be changed arbitrarily. In one example, the dimension of the third semiconductor substrate 71 in the Z direction may be smaller than the dimension of the first semiconductor substrate 51 in the Z direction. Further, the dimension of the third element insulating layer 72 in the Z direction may be changed arbitrarily. In one example, the dimension of the third element insulating layer 72 in the Z direction may be equal to the dimension of the first element insulating layer 52 in the Z direction.
The third element insulating layer 72 includes a third element front surface 72S and a third element back surface 72R facing opposite sides to each other. The third element front surface 72S constitutes the chip front surface 70S of the transformer chip 70. The third element back surface 72R is in contact with the third semiconductor substrate 71.
The third element insulating layer 72 includes a plurality of first insulating films 72P and a plurality of second insulating films 72Q. In other words, the third element insulating layer 72 includes an insulating layer stack structure 72T, which is a stacked body of the plurality of first insulating films 72P and the plurality of second insulating films 72Q. The insulating layer stack structure 72T is configured by alternately stacking the plurality of first insulating films 72P and the plurality of second insulating films 72Q one by one in the Z direction. Herein, if a stacked body of one first insulating film 72P and one second insulating film 72Q is defined as an insulator 72U, the insulating layer stack structure 72T may be said to be a structure in which a plurality of insulators 72U are stacked. In this way, the Z direction may also be said to be a thickness direction of the third element insulating layer 72.
The first insulating film 72P is an etching stopper film and is made of, for example, a material containing at least one selected from the group of SiN, SiC, and SiCN (nitrogen-doped silicon carbide). The first insulating film 72P may also have a function of, for example, preventing the diffusion of Cu. In other words, the first insulating film 72P may be a Cu diffusion prevention film.
The second insulating film 72Q is an interlayer insulating film and is, for example, an oxide film made of a material containing SiO2. The second insulating film 72Q has a thickness thicker than the first insulating film 72P. The first insulating film 72P has a thickness of, for example, 50 nm or more and less than 1,000 nm. The second insulating film 72Q has a thickness of, for example, 500 nm or more and 5,000 nm or less. In the first embodiment, the first insulating film 72P has a thickness of approximately 300 nm, and the second insulating film 72Q has a thickness of approximately 2,000 nm. In one example, both uppermost and lowermost insulating films of the insulating layer stack structure 72T are composed of the second insulating film 72Q. In order to facilitate understanding of the figure, a ratio of the film thickness of the first insulating film 72P to the film thickness of the second insulating film 72Q in the figure is different from an actual ratio of the film thickness of the first insulating film 72P to the film thickness of the second insulating film 72Q.
The third element insulating layer 72 includes a third protective film 73 and a third passivation film 74. The third protective film 73 is a film that protects the insulating layer stack structure 72T. The third protective film 73 is formed over the insulating layer stack structure 72T. The third protective film 73 is made of, for example, a material containing SiO2. In one example, the third protective film 73 is formed over an entire surface of the insulating layer stack structure 72T in a plan view. Further, the material constituting the third protective film 73 may be changed arbitrarily. In one example, the third protective film 73 may be made of a material containing SiN.
The third passivation film 74 is a surface protective film of the transformer chip 70. The third passivation film 74 is formed over the third protective film 73. The third passivation film 74 constitutes the third element front surface 72S of the third element insulating layer 72. The third passivation film 74 is made of, for example, a material containing at least one selected from the group of PI, SiN, and SiO2. In one example, the third passivation film 74 is made of a material containing SiO2. In one example, the third passivation film 74 is formed over an entire surface of the third protective film 73 in a plan view. Also, the material constituting the third passivation film 74 may be changed arbitrarily. The third passivation film 74 may be made of a same material as the third protective film 73, or may be made of a material different from the third protective film 73.
As shown in
In one example, the outer coil 100 and the inner coil 110 are disposed at a same position in the Z direction. It may be said that the outer coil 100 and the inner coil 110 are disposed over a same plane orthogonal to the Z direction. Specifically, the outer coil 100 and the inner coil 110 are provided to penetrate a specific insulator 72UA which is one specific insulator 72U. In the example shown in
In a plan view, the inner coil 110 is disposed inside the outer coil 100. The inner coil 110 is disposed so as not to overlap the outer coil 100 in a plan view. In other words, the inner coil 110 is disposed to be spaced apart from the outer coil 100 in a direction orthogonal to the Z direction. Therefore, the specific insulator 72UA is disposed between the inner coil 110 and the outer coil 100 in the direction orthogonal to the Z direction. In this way, the outer coil 100 and the inner coil 110 are electrically insulated from each other and are configured to be magnetically coupled. In the transformer 40 of the first embodiment, the outer coil 100 and the inner coil 110 are configured to be capable of being magnetically coupled in the direction orthogonal to the Z direction. Therefore, a current flows in the inner coil 110 in a direction corresponding to a direction of a magnetic flux generated by a current flowing in the outer coil 100.
As shown in
A tip of the lead wire 100A constitutes the first transformer pad 75B. In one example, the third element insulating layer 72 is provided with a second outer opening that exposes the tip of the lead wire 100A in the Z direction. The tip of the lead wire 100A exposed by the second outer opening constitutes the first transformer pad 75B.
The inner coil 110, which is disposed inside the outer coil 100, includes a first end 111 and a second end 112 opposite to the first end 111. The inner coil 110 is formed in a circular spiral shape in a plan view. In the spiral-shaped inner coil 110, the first end 111 is disposed inside the spiral, and the second end 112 is disposed outside the spiral. That is, the inner coil 110 is wound in a spiral shape with the first end 111 as an inner peripheral end and the second end 112 as an outer peripheral end.
The first end 111 constitutes the second transformer pad 76A, and the second end 112 constitutes the second transformer pad 76B. In one example, the third element insulating layer 72 is provided with a first inner opening that exposes the first end 111 in the Z direction, and a second inner opening that exposes the second end 112 in the Z direction. The first end 111 exposed by the first inner opening constitutes the second transformer pad 76A, and the second end 112 exposed by the second inner opening constitutes the second transformer pad 76B.
Both the outer coil 100 and the inner coil 110 are made of a material containing one or more appropriately selected from the group of Ti (titanium), TiN (titanium nitride), Au, Ag, Cu, Al, and W (tungsten). In one example, the outer coil 100 and the inner coil 110 may be made of a same material. In one example, the outer coil 100 and the inner coil 110 may be made of a material containing Cu.
As shown in
As shown in
Configuration of State in Which Transformer Chip is Disposed over First Chip
A configuration of a state in which the transformer chip 70 is disposed over the first chip 50 (hereinafter, a “chip disposition state”) is described with reference to
As shown in
In one example, in the chip disposition state, the first transformer pads 75A and 75B and two intermediate pads 56 of the first chip 50 are in a same position in the Y direction. In one example, in the chip disposition state, the second transformer pads 76A and 76B and two intermediate pads 66 of the second chip 60 are in a same position in the Y direction.
Further, in the chip disposition state, the first transformer pads 75A and 75B may be disposed to be shifted toward the sealing side surface 203 or the sealing side surface 204 of the sealing resin 200 with respect to the two intermediate pads 56. Further, in the chip disposition state, the second transformer pads 76A and 76B may be disposed to be shifted toward the sealing side surface 203 or the sealing side surface 204 with respect to the two intermediate pads 66.
As shown in
The first transformer pads 75A and 75B and the two intermediate pads 56 of the first chip 50 are individually connected by two transmitting side wires WT. The first transformer pads 75A and 75B are electrically connected to the outer coil 100, and one of the two intermediate pads 56 is electrically connected to the transmitting circuit 21, so that, for example, the first end 101 of the outer coil 100 is electrically connected to the transmitting circuit 21. The other of the two intermediate pads 56 is connected to the ground GND1 (see
The second transformer pads 76A and 76B and the two intermediate pads 66 of the second chip 60 are individually connected by two receiving side wires WR. The second transformer pads 76A and 76B are electrically connected to the inner coil 110, and one of the two intermediate pads 66 is electrically connected to the receiving circuit 31, so that, for example, the first end 111 of the inner coil 110 is electrically connected to the receiving circuit 31. The other of the two intermediate pads 66 is connected to the ground GND2 (see
The dielectric breakdown voltage of the semiconductor device 10 is determined by, for example, a distance DZ between the second intermediate wiring 58D of the second connection wiring 58 of the first chip 50 and the inner coil 110 of the transformer chip 70 in the Z direction. Herein, although different from
Next, an example of a method of manufacturing the semiconductor device 10 according to the first embodiment is described. In the following description, reference numerals related to the components of the semiconductor device 10 are referred from
The method of manufacturing the semiconductor device 10 includes a step of preparing the first chip 50, a step of preparing the second chip 60, a step of preparing the transformer chip 70, and a step of preparing the first lead frame 80 and the second lead frame 90.
The step of preparing the first chip 50 includes a step of forming the first element insulating layer 52, the plurality of first pads 55, the plurality of intermediate pads 56, the first connection wiring 57, and the second connection wiring 58 over the first semiconductor substrate 51 at which the first circuit 20 is formed. The plurality of first pads 55, the plurality of intermediate pads 56, the first connection wiring 57, and the second connection wiring 58 are formed by etching and sputtering, using a metal mask, in a process of stacking the insulating films 52A of the first element insulating layer 52.
The step of preparing the second chip 60 includes a step of forming the second element insulating layer 62, the plurality of second pads 65, the plurality of intermediate pads 66, the third connection wiring 67, and the fourth connection wiring 68 over the second semiconductor substrate 61 at which the second circuit 30 is formed. The plurality of second pads 65, the plurality of intermediate pads 66, the third connection wiring 67, and the fourth connection wiring 68 are formed by etching and sputtering, using a metal mask, in a process of stacking the insulating film 62A of the second element insulating layer 62.
The step of preparing the transformer chip 70 includes a step of forming the third element insulating layer 72, the outer coil 100, the inner coil 110, the first transformer pads 75A and 75B, the second transformer pads 76A and 76B, and the wiring portion 77 over the third semiconductor substrate 71. The outer coil 100, the inner coil 110, the first transformer pads 75A and 75B, the second transformer pads 76A and 76B, and the wiring portion 77 are formed by etching and sputtering, using a metal mask, in a process of stacking the first insulating film 72P and the second insulating film 72Q of the third element insulating layer 72.
The method of manufacturing the semiconductor device 10 includes a step of mounting the first chip 50 on the first die pad 81 of the first lead frame 80, and a step of mounting the second chip 60 on the second die pad 91 of the second lead frame 90.
In the step of mounting the first chip 50 on the first die pad 81, first, a conductive bonding material SD is applied to the first die pad 81. Then, the first chip 50 is disposed over the conductive bonding material SD. Then, the first chip 50 is bonded to the first die pad 81 by melting and solidifying the conductive bonding material SD.
In the step of mounting the second chip 60 on the second die pad 91, first, a conductive bonding material SD is applied to the second die pad 91. Then, the second chip 60 is disposed over the conductive bonding material SD. Then, the second chip 60 is bonded to the second die pad 91 by melting and solidifying the conductive bonding material SD. Herein, the conductive bonding material SD applied to the first die pad 81 and the conductive bonding material SD applied to the second die pad 91 may be melted and solidified at the same time.
The method of manufacturing the semiconductor device 10 includes a step of forming the plurality of wires W1 and the plurality of wires W2. The plurality of wires WI are formed using a wire bonding device to individually connect the plurality of first pads 55 of the first chip 50 to the plurality of first leads 82 of the first lead frame 80. The plurality of wires W2 are formed using a wire bonding device to individually connect the plurality of second pads 65 of the second chip 60 to the plurality of second leads 92 of the second lead frame 90.
The method of manufacturing the semiconductor device 10 includes a step of disposing the transformer chip 70 over the first chip 50. By disposing the transformer chip 70 over the first chip 50, the third semiconductor substrate 71 of the transformer chip 70 contacts the first element insulating layer 52 of the first chip 50.
The method of manufacturing the semiconductor device 10 includes a step of forming the plurality of transmitting side wires WT and the plurality of receiving side wires WR. The plurality of transmitting side wires WT are formed using a wire bonding device to individually connect the first transformer pads 75A and 75B to the two intermediate pads 56 of the first chip 50. The plurality of receiving side wires WR are formed using a wire bonding device to individually connect the second transformer pads 76A and 76B to the two intermediate pads 66 of the second chip 60.
The method of manufacturing the semiconductor device 10 includes a step of forming the sealing resin 200. In this step, the sealing resin 200 is formed by, for example, transfer molding. As a result, the sealing resin 200 seals the first chip 50, the second chip 60, the transformer chip 70, the first die pad 81, the second die pad 91, the plurality of wires W1 and W2, the plurality of transmitting side wires WT, and the plurality of receiving side wires WR. Through the above steps, the semiconductor device 10 is manufactured.
Additionally, in the method of manufacturing the semiconductor device 10, the order of the step of forming the plurality of wires W1 and W2 may be changed arbitrarily. In one example, the step of forming the plurality of wires W1 and W2 may be performed simultaneously with the step of forming the plurality of transmitting side wires WT and the plurality of receiving side wires WR. In other words, in the chip disposition state, the plurality of wires W1 and W2, the plurality of transmitting side wires WT, and the plurality of receiving side wires WR may be continuously formed by a wire bonding device.
An operation of the semiconductor device 10 according to the first embodiment is described. In the following description, a transformer chip in which two coils are disposed to face each other in the Z direction in the third element insulating layer 72 is referred to as a “transformer chip of a comparative example.” The transformer chip of the comparative example is bonded to the first die pad 81 by a conductive bonding material SD, not on the first chip 50.
In the transformer chip of the comparative example, a dielectric breakdown voltage of a semiconductor device is determined based on a distance between the two coils disposed to face each other in the Z direction. Therefore, in order to improve the dielectric breakdown voltage of the semiconductor device, it is needed to increase the distance between the two coils disposed to face each other in the Z direction by increasing the thickness of the third element insulating layer 72. However, if the thickness of the third element insulating layer 72 is increased, the third semiconductor substrate 71 becomes more likely to warp during the manufacture of the transformer chip of the comparative example. The thicker the third element insulating layer 72, the greater the warping that occurs in the third semiconductor substrate 71.
In the first embodiment, as the transformer chip 70 is disposed over the first chip 50, the dielectric breakdown voltage of the semiconductor device 10 is determined based on the distance DZ between the second intermediate wiring 58D of the second connection wiring 58 in the first chip 50 and the inner coil 110 of the transformer chip 70 in the Z direction. In other words, the dielectric breakdown voltage of the semiconductor device 10 is determined not only by the thickness of the third element insulating layer 72, but also by a distance between the second intermediate wiring 58D of the first chip 50 and the chip front surface 50S, and the thickness of the third semiconductor substrate 71. Therefore, in the first embodiment, the dielectric breakdown voltage of the semiconductor device 10 may be improved without increasing the thickness of the third element insulating layer 72.
In addition, the inner coil 110 and the outer coil 100 are disposed to face each other in the direction orthogonal to the Z direction. Therefore, by increasing a size of the transformer chip 70 in the X direction and the Y direction, the distance between the inner coil 110 and the outer coil 100 in the direction orthogonal to the Z direction may be made equal to or larger than the distance DZ. In other words, the distance between the inner coil 110 and the outer coil 100 in the direction orthogonal to the Z direction may be made equal to or larger than the distance DZ without increasing the thickness of the third element insulating layer 72. Therefore, it is possible to improve the dielectric breakdown voltage of the semiconductor device 10.
Further, wiring resistance values of the outer coil 100 and the inner coil 110 affect an amount of current flowing through the outer coil 100 and the inner coil 110, respectively, and a degree of magnetic coupling. The wiring resistance value of the outer coil 100 may be reduced by widening a wiring width of the outer coil 100 and reducing an aspect ratio of a wiring thickness to the wiring width. Similarly, the wiring resistance value of the inner coil 110 may be reduced by widening a wiring width of the inner coil 110 and reducing an aspect ratio of a wiring thickness to the wiring width.
Herein, in the transformer chip of the comparative example, since the two coils are disposed to face each other in the Z direction, if the wiring widths of these coils are increased, a facing area between the two coils increases, which increases a capacitance value of a parasitic capacitor.
In the first embodiment, the outer coil 100 and the inner coil 110 face each other in the direction orthogonal to the Z direction. Therefore, even if the wiring width of each of the outer coil 100 and the inner coil 110 is increased, the facing area between the outer coil 100 and the inner coil 110 does not change. In other words, the capacitance value of the parasitic capacitor between the outer coil 100 and the inner coil 110 does not change. That is, as compared to the transformer chip of the comparative example, the wiring resistance value of each coil may be reduced without increasing the capacitance value of the parasitic capacitor between the coils. As a result, a current flows more easily in the outer coil 100 and the inner coil 110, so that an amount of magnetic flux generated in the transformer 40 may be increased. This may improve efficiency of the magnetic coupling between the outer coil 100 and the inner coil 110 and thus improve transmission characteristics.
The semiconductor device 10 according to the first embodiment provides the following effects.
With this configuration, as the transformer chip 70 is disposed over the first chip 50, a distance between the transformer 40 in the transformer chip 70 and the first circuit 20, which contributes to the dielectric breakdown voltage of the semiconductor device 10, may be increased. Further, since the inner coil 110 and the outer coil 100 are disposed to be spaced apart from each other in the direction orthogonal to the Z direction, the distance between the inner coil 110 and the outer coil 100, which contributes to the dielectric breakdown voltage of the semiconductor device 10, may be increased without increasing the thickness of the third element insulating layer 72. In other words, the distance between the inner coil 110 and the outer coil 100 may be increased by increasing a size of the third element insulating layer 72 in the direction orthogonal to the Z direction. Therefore, the dielectric breakdown voltage of the semiconductor device 10 may be improved without increasing the thickness of the third element insulating layer 72.
With this configuration, the distance between the transformer 40 in the transformer chip 70 and the first circuit 20, which contributes to the dielectric breakdown voltage of the semiconductor device 10, may be increased by the thickness of the third semiconductor substrate 71. Therefore, the dielectric breakdown voltage of the semiconductor device 10 may be improved.
With this configuration, as the transformer chip 70 is disposed over the first chip 50, the distance between the inner coil 110 in the transformer chip 70 and the first circuit 20, which contributes to the dielectric breakdown voltage of the semiconductor device 10, may be increased. Therefore, the dielectric breakdown voltage of the semiconductor device 10 may be improved.
With this configuration, by lengthening the length of the receiving side wire WR which has a greater influence on the transfer characteristics than the transmitting side wire WT, the transfer characteristics of the semiconductor device 10 may be improved as compared to when the length of the transmitting side wire WT is longer than the receiving side wire WR.
In addition, since the outer coil 100 and the transmitting circuit 21 are connected by the transmitting side wire WT, the connection structure between the outer coil 100 and the transmitting circuit 21 may be simplified as compared to, for example, a configuration in which the outer coil 100 and the transmitting circuit 21 are connected by a wiring provided in the transformer chip 70 and a wiring provided in the first chip 50. In addition, since there is no need to determine a disposition position of the transformer chip 70 relative to the first chip 50 with high precision, the semiconductor device 10 may be easily manufactured.
With this configuration, a distance between the transformer chip 70 and the second chip 60 in the X direction is reduced in a plan view. Therefore, the length of the receiving side wire WR connecting the transformer chip 70 and the second chip 60 may be shortened.
With this configuration, the distance between the transformer chip 70 and the second chip 60 in the X direction is further reduced in a plan view. Therefore, the length of the receiving side wire WR connecting the transformer chip 70 and the second chip 60 may be further shortened.
A semiconductor device 10 according to a second embodiment is described with reference to
As shown in
The cover insulating film 72UB includes a first insulating film 72P. The cover insulating film 72UB is in contact with a second insulating film 72Q of the specific insulator 72UA. In one example, the cover insulating film 72UB is in contact with the outer coil 100 and the inner coil 110.
The third element insulating layer 72 includes a plurality of isolation insulating films 78A and a plurality of cover side isolation insulating films 78B. Herein, the second insulating film 72Q immediately below the specific insulator 72UA is referred to as a “second insulating film 72QA,” and the second insulating film 72Q formed over the cover insulating film 72UB is referred to as a “second insulating film 72QB.”
In a direction orthogonal to the Z direction, a plurality of grooves 72V are formed at the first insulating film 72P of the specific insulator 72UA between the outer coil 100 and the inner coil 110. In the second embodiment, each groove 72V is a rectangular groove that penetrates the first insulating film 72P of the specific insulator 72UA in the Z direction and forms a concave shape in the second insulating film 72QA. Each groove 72V is formed in an annular shape in a plan view. In one example, the plurality of grooves 72V are formed in a concentric shape in a plan view. In one example, centers of the plurality of grooves 72V are concentric with centers of the outer coil 100 and the inner coil 110. In this way, the plurality of grooves 72V allow the first insulating films 72P of the specific insulator 72UA to be spaced apart from each other in the direction orthogonal to the Z direction between the outer coil 100 and the inner coil 110.
The second insulating film 72Q of the specific insulator 72UA is embedded in the plurality of grooves 72V. This forms the plurality of isolation insulating films 78A. That is, each isolation insulating film 78A is formed of the second insulating film 72Q containing SiO2. In this way, between the outer coil 100 and the inner coil 110, the first insulating film 72P made of SiN is isolated by the isolation insulating film 78A made of SiO2. That is, the first insulating film 72P between the outer coil 100 and the inner coil 110 is isolated by the second insulating film 72Q (the isolation insulating film 78A) having a smaller dielectric constant than the first insulating film 72P. The first insulating film 72P between the outer coil 100 and the inner coil 110 is provided in plural to be spaced apart from each other in a plane direction orthogonal to the Z direction. The isolation insulating films 78A (the second insulating films 72Q) are interposed among the plurality of first insulating films 72P. Since each groove 72V is formed in an annular shape, each isolation insulating film 78A provided in each groove 72V is formed in an annular shape in a plan view. When the plurality of grooves 72V are formed in a concentric shape in a plan view, the plurality of isolation insulating films 78A are formed in a concentric shape in a plan view. In this way, the first insulating films 72P and the second insulating films 72Q are alternately disposed between the outer coil 100 and the inner coil 110 in the direction orthogonal to the Z direction.
In the plane direction orthogonal to the Z direction, a plurality of grooves 72W are formed at the cover insulating film 72UB between the outer coil 100 and the inner coil 110. In the second embodiment, each groove 72W is a rectangular groove that penetrates the cover insulating film 72UB in the Z direction and forms a concave shape in the second insulating film 72Q of the specific insulator 72UA. Each groove 72W is formed in an annular shape in a plan view. In one example, the plurality of grooves 72W are formed in a concentric shape in a plan view. In one example, centers of the plurality of grooves 72W are concentric with the centers of the outer coil 100 and the inner coil 110. In this way, the plurality of grooves 72W allow the cover insulating films 72UB to be spaced apart from each other in the direction orthogonal to the Z direction between the outer coil 100 and the inner coil 110.
In one example, a width dimension of each groove 72W is equal to a width dimension of each groove 72V. Further, the width dimensions of the plurality of grooves 72W are equal to each other. Further, the width dimensions of the plurality of grooves 72V are equal to each other. Herein, the width dimension of each of the grooves 72V and 72W may be defined by a distance between side surfaces constituting each of the grooves 72V and 72W in the direction orthogonal to the Z direction.
The second insulating film 72QB is embedded in the plurality of grooves 72W. This forms the plurality of cover side isolation insulating films 78B. In other words, each cover side isolation insulating film 78B is formed by the second insulating film 72QB containing SiO2. In this way, between the outer coil 100 and the inner coil 110, the cover insulating film 72UB made of SiN is isolated by the cover side isolation insulating film 78B made of SiO2. That is, the cover insulating film 72UB between the outer coil 100 and the inner coil 110 is isolated by the second insulating film 72Q (the cover side isolation insulating film 78B) having a smaller dielectric constant than the cover insulating film 72UB. The cover insulating film 72UB between the outer coil 100 and the inner coil 110 is provided in plural to be spaced apart from each other in the plane direction orthogonal to the Z direction. The cover side isolation insulating films 78B (the second insulating films 72QB) are interposed among the plurality of cover insulating films 72UB. Since each groove 72W is formed in an annular shape, each cover side isolation insulating film 78B provided in each groove 72W is formed in an annular shape in a plan view. When the plurality of grooves 72W are formed in a concentric shape in a plan view, the plurality of cover side isolation insulating films 78B are formed in a concentric shape in a plan view. In this way, the cover insulating films 72UB (the first insulating films 72P) and the cover side isolation insulating films 78B (the second insulating films 72Q) are alternately disposed between the outer coil 100 and the inner coil 110 among the cover insulating film 72UB in the direction orthogonal to the Z direction.
When the width dimension of each groove 72W is equal to the width dimension of each groove 72V, a width dimension of each cover side isolation insulating film 78B is equal to a width dimension of each isolation insulating film 78A. Further, when the width dimensions of the plurality of grooves 72W are equal to each other, the width dimensions of the plurality of cover side isolation insulating films 78B are equal to each other. Further, when the width dimensions of the plurality of grooves 72V are equal to each other, the width dimensions of the plurality of isolation insulating films 78A are equal to each other. Herein, the width dimension of the isolation insulating film 78A may be defined by a distance between side surfaces of the isolation insulating film 78A that contact the side surfaces constituting the grooves 72V in the direction orthogonal to the Z direction. Also, the width dimension of the cover side isolation insulating film 78B may be defined by a distance between side surfaces of the cover side isolation insulating film 78B that contact the side surfaces constituting the groove 72W in the direction orthogonal to the Z direction.
In addition, the number of grooves 72V and 72W may be changed arbitrarily. In the second embodiment, the grooves 72V and 72W are disposed at positions overlapping each other in a plan view, but are not limited thereto. The grooves 72V and 72W may be disposed at positions different from each other in a plan view. In other words, the number of isolation insulating films 78A and the number of cover side isolation insulating films 78B may be changed arbitrarily. In the second embodiment, the isolation insulating film 78A and the cover side isolation insulating film 78B are disposed at positions overlapping each other in a plan view, but are not limited thereto. The isolation insulating film 78A and the cover side isolation insulating film 78B may be disposed at positions different from each other in a plan view.
Further, the width dimensions of the grooves 72V and 72W may be changed arbitrarily. In one example, the width dimension of the groove 72V and the width dimension of the groove 72W may be different from each other. That is, the width dimension of the isolation insulating film 78A and the width dimension of the cover side isolation insulating film 78B may be different from each other. In one example, the width dimension of at least one selected from the group of the plurality of grooves 72V may be different from the width dimensions of the remaining grooves 72V. That is, the width dimension of at least one selected from the group of the plurality of isolation insulating films 78A may be different from the width dimensions of the remaining isolation insulating films 78A. In one example, the width dimension of at least one selected from the group of the plurality of grooves 72W may be different from the width dimensions of the remaining grooves 72W. That is, the width dimension of at least one selected from the group of the plurality of cover side isolation insulating films 78B may be different from the width dimensions of the remaining cover side isolation insulating films 78B. Additionally, shapes of the grooves 72V and 72W are not limited to a rectangular concave shape and may be changed arbitrarily. In one example, the grooves 72V and 72W may be V-shaped.
The semiconductor device 10 according to the second embodiment provides the following effects.
With this configuration, the plurality of isolation insulating films 78A and second insulating films 72Q are alternately disposed in the portion of the first insulating film 72P of the specific insulator 72UA between the inner coil 110 and the outer coil 100. Therefore, a creepage distance between the inner coil 110 and the outer coil 100 may be increased. Further, the plurality of cover side isolation insulating films 78B and second insulating films 72Q are alternately disposed in the portion of the cover insulating film 72UB between the inner coil 110 and the outer coil 100. Therefore, the creepage distance between the inner coil 110 and the outer coil 100 may be increased. Therefore, it is possible to improve the dielectric breakdown voltage of the semiconductor device 10 while suppressing the increase in size of the transformer chip 70.
A semiconductor device 10 according to a third embodiment is described with reference to
Two intermediate pads 56 of the first chip 50 are disposed at a center of the chip front surface 50S of the first chip 50 in the Y direction, unlike the first embodiment. The two intermediate pads 56 are disposed at a same position in the X direction and spaced apart from each other in the Y direction.
Two intermediate pads 66 of the second chip 60 are disposed toward the chip side surfaces 60C and 60D, respectively, from a center of the chip front surface 60S of the second chip 60 in the Y direction, unlike the first embodiment. The two intermediate pads 66 are disposed at an end portion, which is closer to the chip side surface 60A, of both end portions of the chip front surface 60S in the X direction. The two intermediate pads 66 are disposed at a same position in the X direction and spaced apart from each other in the Y direction.
The transformer chip 70 includes first to sixth transformer pads 141 to 146. Both the first transformer pad 141 and the second transformer pad 142 are disposed to be closer to the chip side surface 70A than the third to sixth transformer pads 143 to 146 in a plan view. In one example, both the first transformer pad 141 and the second transformer pad 142 are disposed at an end portion, which is closer to the chip side surface 70A, of both end portions of the chip front surface 70S in the X direction. Both the first transformer pad 141 and the second transformer pad 142 are disposed at a center of the chip front surface 70S in the Y direction. In one example, the first transformer pad 141 and the second transformer pad 142 are disposed at the same position in the Y direction as the two intermediate pads 56 of the first chip 50 in a plan view.
The third to sixth transformer pads 143 to 146 are disposed at a center of the chip front surface 70S in the X direction. The third to sixth transformer pads 143 to 146 are disposed at a same position in the X direction and spaced apart from each other in the Y direction. Both the third transformer pad 143 and the fourth transformer pad 144 are disposed over the chip front surface 70S so as to be closer to the chip side surface 70C in the Y direction. Both the fifth transformer pad 145 and the sixth transformer pad 146 are disposed over the chip front surface 70S so as to be closer to the chip side surface 70D in the Y direction. Electrical connection structures among the first to sixth transformer pads 141 to 146, the first chip 50, and the second chip 60 are described later.
An example of an internal configuration of the transformer chip 70 is described with reference to
As shown in
As shown in
Each of the first outer coil 121 and the second outer coil 122 is formed in a circular spiral shape in a plan view. The first outer coil 121 and the second outer coil 122 are wound so that when a current flows from a first end of one of the first outer coil 121 and the second outer coil 122 to a first end of the other outer coil, magnetic fluxes in opposite directions are generated. In one example, the first outer coil 121 and the second outer coil 122 are symmetrical in a plan view. In the third embodiment, the first outer coil 121 and the second outer coil 122 are point-symmetrical in a plan view.
In the first outer coil 121 of a spiral shape, the first end 121A is disposed inside the spiral, and the second end 121B is disposed outside the spiral. In other words, the first outer coil 121 is wound in the spiral shape with the first end 121A as an inner peripheral end and the second end 121B as an outer peripheral end. Similarly, in the second outer coil 122 of a spiral shape, the first end 122A is disposed inside the spiral, and the second end 122B is disposed outside the spiral. In other words, the second outer coil 122 is wound in the spiral shape with the first end 122A as an inner peripheral end and the second end 122B as an outer peripheral end. The first outer coil 121 and the second outer coil 122 have their respective second ends 121B and 122B, which are the outer peripheral ends, electrically connected to each other. In one example, the first outer coil 121 and the second outer coil 122 are integrated.
As shown in
As shown in
The second inner coil 132 is disposed inside the second outer coil 122. The second inner coil 132 is disposed to be spaced apart from the second outer coil 122 in the plane direction orthogonal to the Z direction. In one example, a winding center of the second inner coil 132 and a winding center of the second outer coil 122 are concentric. The first inner coil 131 and the second inner coil 132 are disposed at a same position in the X direction and spaced apart from each other in the Y direction.
Each of the first inner coil 131 and the second inner coil 132 is formed in a circular spiral shape in a plan view. In one example, the first inner coil 131 and the second inner coil 132 are symmetrical in a plan view. In the third embodiment, the first inner coil 131 and the second inner coil 132 are point-symmetrical in a plan view.
A current flows in the first inner coil 131 in a direction corresponding to a direction of a magnetic flux generated by a current flowing in the first outer coil 121. Similarly, a current flows in the second inner coil 132 in a direction corresponding to a direction of a magnetic flux generated by a current flowing in the second outer coil 122.
The first inner coil 131 includes a first end 131A and a second end 131B opposite to the first end 131A. In the first inner coil 131 of a spiral shape, the first end 131A is disposed inside the spiral, and the second end 131B is disposed outside the spiral. In other words, the first inner coil 131 is wound in the spiral shape with the first end 131A as an inner peripheral end and the second end 131B as an outer peripheral end.
The second inner coil 132 includes a first end 132A and a second end 132B opposite to the first end 132A. In the second inner coil 132 of a spiral shape, the first end 132A is disposed inside the spiral, and the second end 132B is disposed outside the spiral. In other words, the second inner coil 132 is wound in the spiral shape with the first end 132A as an inner peripheral end and the second end 132B as an outer peripheral end.
As shown in
As shown in
The first transformer pad 141 and the second transformer pad 142 are pads that are electrically connected to the outer coil 120. The first transformer pad 141 is electrically connected to the first end 121A of the first outer coil 121 of the outer coil 120. The second transformer pad 142 is electrically connected to the first end 122A of the second outer coil 122 of the outer coil 120. In one example, the first transformer pad 141 and the second transformer pad 142 are disposed at a same position as the outer coil 120 in the Z direction.
The third to sixth transformer pads 143 to 146 may be pads that are electrically connected to the inner coil 130. In the third embodiment, the third to sixth transformer pads 143 to 146 are constituted by a portion of the inner coil 130. More specifically, the third transformer pad 143 is constituted by exposing the first end 131A of the first inner coil 131 of the inner coil 130 in the Z direction from the third opening 70SC of the third element insulating layer 72. The fourth transformer pad 144 is constituted by exposing the second end 131B of the first inner coil 131 in the Z direction from the fourth opening 70SD of the third element insulating layer 72. The fifth transformer pad 145 is constituted by exposing the first end 132A of the second inner coil 132 of the inner coil 130 in the Z direction from the fifth opening 70SE of the third element insulating layer 72. The sixth transformer pad 146 is constituted by exposing the second end 132B of the second inner coil 132 in the Z direction from the sixth opening 70SF of the third element insulating layer 72.
As shown in
As shown in
As shown in
As shown in
Since one of the two intermediate pads 56 is electrically connected to the transmitting circuit 21, the first transformer pad 141, for example, constituted by the first end 121A of the first outer coil 121 of the outer coil 120, is electrically connected to the transmitting circuit 21 (see
The first end 131A of the first inner coil 131 and the first end 132A of the second inner coil 132 of the inner coil 130 are electrically connected by a wire WC. As a result, when a current generated in the first inner coil 131 flows through the wire WC to the second inner coil 132, a direction of the current and a direction of a current generated in the second inner coil 132 become the same. Herein, the wire WC is an example of a “coil connecting wire.”
The fourth transformer pad 144 and the sixth transformer pad 146 are individually connected to the two intermediate pads 66 of the second chip 60 by a first receiving side wire WR1 and a second receiving side wire WR2. Each of the first receiving side wire WR1 and the second receiving side wire WR2 is provided outside the transformer chip 70. In one example, in a plan view, a length of the first receiving side wire WR1 and a length of the second receiving side wire WR2 are equal to each other.
Since one of the two intermediate pads 66 is electrically connected to the receiving circuit 31, the fourth transformer pad 144, for example, constituted by the second end 131B of the first inner coil 131, is electrically connected to the receiving circuit 31 (see
The semiconductor device 10 according to the third embodiment provides the following effects.
With this configuration, the magnetic flux generated by the outer coil 120 may be suppressed from spreading. This allows an increased amount of magnetic flux to cross the inner coil 130. Therefore, it is possible to improve the efficiency of magnetic coupling between the outer coil 120 and the inner coil 130. As a result, it is possible to improve transfer characteristics between the outer coil 120 and the inner coil 130.
With this configuration, a connection structure between the first outer coil 121 and the first chip 50 may be simplified, for example, as compared to a configuration in which the first outer coil 121 and the first chip 50 are connected by a wiring provided in the transformer chip 70. Further, a connection structure between the second outer coil 122 and the first chip 50 may be simplified, for example, as compared to a configuration in which the second outer coil 122 and the first chip 50 are connected by a wiring provided in the transformer chip 70. In addition, since there is no need to determine the disposition position of transformer chip 70 relative to the first chip 50 with high precision, the semiconductor device 10 may be easily manufactured.
With this configuration, as compared to a configuration in which two coils are disposed opposite to each other in the Z direction, a distance between each of the first outer coil 121, the second outer coil 122, the first inner coil 131, and the second inner coil 132 and the third semiconductor substrate 71 in the Z direction may be increased. Therefore, the magnetic flux generated in the first outer coil 121, the second outer coil 122, the first inner coil 131, and the second inner coil 132 is less likely to pass through the third semiconductor substrate 71. This makes it possible to suppress the generation of an eddy current caused by the magnetic flux penetrating the third semiconductor substrate 71. Therefore, it is possible to suppress a decrease in efficiency of magnetic coupling caused by the eddy current.
The above-described embodiments may be modified as follows. The following modifications may be combined with each other unless technically contradictory.
The first and second embodiments may be implemented in combination with each other.
In the first embodiment, the configuration of the transformer chip 70 may be modified as desired. The transformer chip 70 may be modified, for example, as transformer chips 70 of first to fourth modifications shown in
As shown in
With this configuration, the wiring resistance value of the outer coils 100 may be reduced by connecting the two outer coils 100 in parallel. The number of outer coils 100 may be three or more.
Further, the transformer chip 70 of the first modification includes two inner coils 110 disposed in the third element insulating layer 72 to be spaced apart from each other in the Z direction, and a via 172 connecting the two inner coils 110. The two inner coils 110 are connected in parallel by the via 172. The two inner coils 110 are disposed at a position overlapping each other in a plan view. With this configuration, the wiring resistance value of the inner coils 110 may be reduced by connecting the two inner coils 110 in parallel. The number of inner coils 110 may be three or more.
As shown in
In the transformer chip 70 of the second modification, the outer coil 103 is connected between the wiring portion 77 and the outer coil 100. Therefore, the number of turns of the outer coil consisting of the outer coil 100 and the outer coil 103 may be increased. This increases the amount of magnetic flux generated by the outer coil.
Further, the coil portions 103A and 103B of the outer coil 103 may be connected in parallel. Further, the outer coil 100 may be provided in plural as in the first modification shown in
As shown in
The first end 111 of the inner coil 110 is electrically connected to the second transformer pad 76A by the via 172. The second transformer pad 76A is disposed to be closer to the chip front surface 70S than the inner coil 110 is disposed in the Z direction. In one example, the second transformer pad 76A is disposed at a same position as the outer coil 100.
As shown in
As shown in
Further, in the transformer chip 70 of the fourth modification, the outer coil 100 may be disposed to be closer to the third semiconductor substrate 71 than the inner coil 110 is disposed in the Z direction. In this case, the inner coil 110 is disposed, for example, on the uppermost insulator 72U of the insulating layer stack structure 72T of the third element insulating layer 72. The inner coil 110 may also be disposed, for example, on the insulator 72U immediately below the uppermost insulator 72U of the insulating layer stack structure 72T.
The shapes of the outer coil 100 and the inner coil 110 in a plan view may be changed arbitrarily. In one example, the outer coil 100 and the inner coil 110 may be formed in a square shape in a plan view. In one example, the outer coil 100 and the inner coil 110 may be formed in a square shape with corners rounded in an arc shape in a plan view. In one example, the outer coil 100 and the inner coil 110 may be formed in an elliptical shape in a plan view.
In the second embodiment, the configuration of the third element insulating layer 72 of the transformer chip 70 may be changed arbitrarily. In one example, as shown in
In the second embodiment, the number of isolation insulating films 78A and the number of cover side isolation insulating films 78B may be changed arbitrarily. In one example, the number of isolation insulating films 78A may be one. In one example, the number of cover side isolation insulating films 78B may be one. In another example, the number of isolation insulating films 78A may be different from the number of cover side isolation insulating films 78B.
In the second embodiment, the plurality of isolation insulating films 78A may be disposed at positions different from the positions of the plurality of cover side isolation insulating films 78B. That is, in a plan view, the plurality of isolation insulating films 78A may be disposed at positions where they do not overlap with the plurality of cover side isolation insulating films 78B. Further, in one example, in a plan view, the plurality of isolation insulating films 78A may be disposed at positions partially overlapping the plurality of cover side isolation insulating films 78B.
In the second embodiment, the isolation insulating film 78A only needs to penetrate the first insulating film 72P of the specific insulator 72UA in the Z direction, and the concave shape of the second insulating film 72Q may be omitted.
In the second embodiment, the cover side isolation insulating film 78B only needs to penetrate the cover insulating film 72UB in the Z direction, and the concave shape of the second insulating film 72Q of the specific insulator 72UA may be omitted.
In the third embodiment, the configuration of the transformer chip 70 may be changed arbitrarily. The transformer chip 70 may be changed, for example, as in first to fifth modifications shown in
As shown in
The inner coil 130 includes two inner coils 130 disposed to be spaced apart from each other in the Z direction, and vias 183 and 184 connecting the two inner coils 130. First inner coils 131 disposed to be spaced apart from each other in the Z direction are connected in parallel by the via 183. Second inner coils 132 disposed to be spaced apart from each other in the Z direction are connected in parallel by the via 184. With this configuration, as the two first inner coils 131 are connected in parallel and the two second inner coils 132 are connected in parallel, a wiring resistance value of the inner coil 130 may be reduced. Further, three or more inner coils 130 may be provided to be spaced apart from each other in the Z direction.
As shown in
The third outer coil 123 is disposed so as to overlap with the first outer coil 121 in a plan view. The third outer coil 123 includes coil portions 123A and 123B disposed to be spaced apart from each other in the Z direction. The coil portions 123A and 123B are connected in series between the first end 121A of the first outer coil 121 and the first wiring portion 150.
The fourth outer coil 124 is disposed so as to overlap with the second outer coil 122 in a plan view. The fourth outer coil 124 includes coil portions 124A and 124B disposed to be spaced apart from each other in the Z direction. The coil portions 124A and 124B are connected in series between the first end 122A of the second outer coil 122 and the second wiring portion 160.
In the transformer chip 70 of the second modification, the third outer coil 123 and the first outer coil 121 are connected in series between the first wiring portion 150 and the second outer coil 122. Further, the second outer coil 122 and the fourth outer coil 124 are connected in series between the first outer coil 121 and the second wiring portion 160. Therefore, the number of turns of the outer coil 120 disposed outside each of the first inner coil 131 and the second inner coil 132 may be increased. Therefore, an amount of magnetic flux generated by the outer coil 120 may be increased.
Further, the third outer coils 123 (the coil portions 123A and 123B) disposed to be spaced apart from each other in the Z direction may be connected in parallel. Similarly, the fourth outer coils 124 (the coil portions 124A and 124B) disposed to be spaced apart from each other in the Z direction may be connected in parallel. In this way, by connecting the third outer coils 123 and the fourth outer coils 124 in parallel, the number of turns of the outer coil 120 may be increased while suppressing an increase in the wiring resistance value.
As shown in
The transformer chip 70 of the third modification shown in
In the transformer chip 70 of the fourth modification shown in
Further, in the transformer chip 70 of the fourth modification, the outer coil 120 may be disposed to be closer to the third semiconductor substrate 71 than the inner coil 130 is disposed in the Z direction. In this case, the inner coil 130 is disposed, for example, at the uppermost insulator 72U of the insulating layer stack structure 72T of the third element insulating layer 72. The inner coil 130 may also be disposed, for example, at the insulator 72U immediately below the uppermost insulator 72U of the insulating layer stack structure 72T.
The shapes of the outer coil 120 and the inner coil 130 in a plan view may be changed arbitrarily. In one example, as shown in
A positional relationship in the Z direction between the first outer coil 121 and the second outer coil 122 of the outer coil 120 may be changed arbitrarily. In one example, the first outer coil 121 and the second outer coil 122 may be disposed at different positions in the Z direction. In this case, the second end 121B of the first outer coil 121 and the second end 122B of the second outer coil 122 may be formed so as to overlap each other in a plan view. Then, the second end 121B of the first outer coil 121 and the second end 122B of the second outer coil 122 may be directly electrically connected.
A positional relationship in the Z direction between the first inner coil 131 and the second inner coil 132 of the inner coil 130 may be changed arbitrarily. In one example, the first inner coil 131 and the second inner coil 132 may be disposed at different positions in the Z direction.
The first end 131A of the first inner coil 131 and the first end 132A of the second inner coil 132 of the inner coil 130 may be connected to the second chip 60. The second chip 60 may include a pad connected to the first end 131A of the first inner coil 131 and a pad connected to the first end 132A of the second inner coil 132 of the inner coil 130. The second circuit 30 of the second chip 60 may include a first receiving circuit that receives a signal transmitted by the first inner coil 131 and a second receiving circuit that receives a signal transmitted by the second inner coil 132.
A configuration in a case where the third embodiment is combined with the second embodiment is described with reference to
As shown in
Each first groove 72V1 is a rectangular groove that penetrates the first insulating film 72P of the specific insulator 72UA in the Z direction and forms a concave shape in the second insulating film 72QA immediately below the specific insulator 72UA. The second insulating film 72Q of the specific insulator 72UA enters each first groove 72V1. This forms a plurality of first isolation insulating films 78A1. In this way, a portion of the first insulating film 72P of the specific insulator 72UA between the first inner coil 131 and the first outer coil 121 includes the plurality of first isolation insulating films 78A1 that are provided to be spaced apart from each other in the direction orthogonal to the Z direction. That is, the first insulating film 72P between the first outer coil 121 and the first inner coil 131 is isolated by the second insulating film 72Q (the first isolation insulating film 78A1) having a smaller dielectric constant than the first insulating film 72P. Since each first groove 72V1 is formed in an annular shape, each first isolation insulating film 78A1 provided in each first groove 72V1 is formed in an annular shape in a plan view. When the plurality of first grooves 72V1 are formed in a concentric shape in a plan view, the plurality of first isolation insulating films 78A1 are formed in a concentric shape in a plan view. In this way, the first insulating film 72P and the second insulating film 72Q are alternately disposed between the first outer coil 121 and the first inner coil 131 in the direction orthogonal to the Z direction.
As shown in
Each second groove 72V2 is a rectangular groove that penetrates the first insulating film 72P of the specific insulator 72UA in the Z direction and forms a concave shape in the second insulating film 72QA immediately below the specific insulator 72UA. The second insulating film 72Q of the specific insulator 72UA enters each second groove 72V2. This forms a plurality of second isolation insulating films 78A2. In this way, a portion of the first insulating film 72P of the specific insulator 72UA between the second inner coil 132 and the second outer coil 122 includes the plurality of second isolation insulating films 78A2 that are provided to be spaced apart from each other in the direction orthogonal to the Z direction. That is, the first insulating film 72P between the second outer coil 122 and the second inner coil 132 is isolated by the second insulating film 72Q (the second isolation insulating film 78A2) having a smaller dielectric constant than the first insulating film 72P. Since each second groove 72V2 is formed in an annular shape, each second isolation insulating film 78A2 provided in each second groove 72V2 is formed in an annular shape in a plan view. When the plurality of second grooves 72V2 are formed in a concentric shape in a plan view, the plurality of second isolation insulating films 78A2 are formed in a concentric shape in a plan view. In this way, the first insulating film 72P and the second insulating film 72Q are alternately disposed between the second outer coil 122 and the second inner coil 132 in the direction orthogonal to the Z direction.
As shown in
Each first groove 72W1 is a rectangular groove that penetrates the cover insulating film 72UB in the Z direction and forms a concave shape in the second insulating film 72Q of the specific insulator 72UA. The second insulating film 72QB on the cover insulating film 72UB enters each first groove 72W1. This forms a plurality of first cover side isolation insulating films 78B1. In this way, a portion of the cover insulating film 72UB between the first inner coil 131 and the first outer coil 121 includes the plurality of first cover side isolation insulating films 78B1 that are provided to be spaced apart from each other in the direction orthogonal to the Z direction. That is, the cover insulating film 72UB between the first outer coil 121 and the first inner coil 131 is isolated by the second insulating film 72Q (the first cover side isolation insulating film 78B1) having a smaller dielectric constant than the first insulating film 72P. Since each first groove 72W1 is formed in an annular shape, each first cover side isolation insulating film 78B1 provided in each first groove 72W1 is formed in an annular shape in a plan view. When the plurality of first grooves 72W1 are formed in a concentric shape in a plan view, the plurality of first cover side isolation insulating films 78B1 are formed in a concentric shape in a plan view. In this way, the first insulating film 72P and the second insulating film 72Q are alternately disposed between the first outer coil 121 and the first inner coil 131 in the direction orthogonal to the Z direction.
As shown in
Each second groove 72W2 is a rectangular groove that penetrates the cover insulating film 72UB in the Z direction and forms a concave shape in the second insulating film 72Q of the specific insulator 72UA. The second insulating film 72QB on the cover insulating film 72UB enters each second groove 72W2. This forms a plurality of second cover side isolation insulating films 78B2. In this way, a portion of the cover insulating film 72UB between the second inner coil 132 and the second outer coil 122 includes the plurality of second cover side isolation insulating films 78B2 that are provided to be spaced apart from each other in the direction orthogonal to the Z direction. That is, the cover insulating film 72UB between the second outer coil 122 and the second inner coil 132 is isolated by the second insulating film 72Q (the second cover side isolation insulating film 78B2) having a smaller dielectric constant than the first insulating film 72P. Since each second groove 72W2 is formed in an annular shape, each second cover side isolation insulating film 78B2 provided in each second groove 72W2 is formed in an annular shape in a plan view. When the plurality of second grooves 72W2 are formed in a concentric shape in a plan view, the plurality of second cover side isolation insulating film 78B2 are formed in a concentric shape in a plan view. In this way, the first insulating film 72P and the second insulating film 72Q are alternately disposed between the second outer coil 122 and the second inner coil 132 in the direction orthogonal to the Z direction.
In one example, a width dimension of each first groove 72W1 is equal to a width dimension of each first groove 72V1. Further, the width dimensions of the plurality of first grooves 72W1 are equal to each other. Further, the width dimensions of the plurality of first grooves 72V1 are equal to each other. In one example, a width dimension of each second groove 72W2 is equal to a width dimension of each second groove 72V2. Further, the width dimensions of the plurality of second grooves 72W2 are equal to each other. Further, the width dimensions of the second grooves 72V2 are equal to each other. Herein, the width dimension of each of the first grooves 72V1 and 72W1 may be defined by a distance between side surfaces constituting each of the first grooves 72V1 and 72W1 in the direction orthogonal to the Z direction. The width dimension of each of the second grooves 72V2 and 72W2 may be defined by a distance between side surfaces constituting each of the second grooves 72V2 and 72W2 in the direction orthogonal to the Z direction.
When the width dimension of each first groove 72W1 and the width dimension of each first groove 72V1 are equal to each other, a width dimension of each first cover side isolation insulating film 78B1 is equal to a width dimension of each first isolation insulating film 78A1. Further, when the width dimensions of the plurality of first grooves 72W1 are equal to each other, the width dimensions of the plurality of first cover side isolation insulating films 78B1 are equal to each other. Further, when the width dimensions of the plurality of first grooves 72V1 are equal to each other, the width dimensions of the plurality of first isolation insulating films 78A1 are equal to each other. Herein, the width dimension of the first isolation insulating film 78A1 may be defined by a distance between side surfaces of the first isolation insulating film 78A1 that contact the side surfaces constituting the first groove 72V1 in the direction orthogonal to the Z direction. Further, the width dimension of the first cover side isolation insulating film 78B1 may be defined by a distance between side surfaces of the first cover side isolation insulating film 78B1 that contact the side surfaces constituting the first groove 72W1 in the direction orthogonal to the Z direction.
When the width dimension of each second groove 72W2 is equal to the width dimension of each second groove 72V2, a width dimension of each second cover side isolation insulating film 78B2 is equal to a width dimension of each second isolation insulating film 78A2. Further, when the width dimensions of the plurality of the second grooves 72W2 are equal to each other, the width dimensions of the plurality of second cover side isolation insulating films 78B2 are equal to each other. Further, when the width dimensions of the plurality of second grooves 72V2 are equal to each other, the width dimensions of the plurality of second isolation insulating films 78A2 are equal to each other. Herein, the width dimension of the second isolation insulating film 78A2 may be defined by a distance between side surfaces of the second isolation insulating film 78A2 that contact the side surfaces constituting the second groove 72V2 in the direction orthogonal to the Z direction. Further, the width dimension of the second cover side isolation insulating film 78B2 may be defined by a distance between side surfaces of the second cover side isolation insulating film 78B2 that contact the side surfaces constituting the second groove 72W2 in the direction orthogonal to the Z direction.
With this configuration, the plurality of first isolation insulating films 78A1 and second insulating films 72Q are alternately disposed in a portion of the first insulating film 72P of the specific insulator 72UA between the first inner coil 131 and the first outer coil 121. As a result, it is possible to increase a creepage distance between the first inner coil 131 and the first outer coil 121. The plurality of second isolation insulating films 78A2 and second insulating films 72Q are alternately disposed in a portion of the first insulating film 72P of the specific insulator 72UA between the second inner coil 132 and the second outer coil 122. As a result, it is possible to increase a creepage distance between the second inner coil 132 and the second outer coil 122.
Further, the plurality of first cover side isolation insulating films 78B1 and second insulating films 72Q are alternately disposed in a portion of the cover insulating film 72UB between the first inner coil 131 and the first outer coil 121. As a result, it is possible to increase the creepage distance between the first inner coil 131 and the first outer coil 121. The plurality of second cover side isolation insulating film 78B2 and second insulating film 72Q are alternately disposed in a portion of the cover insulating film 72UB between the second inner coil 132 and the second outer coil 122. As a result, it is possible to increase the creepage distance between the second inner coil 132 and the second outer coil 122. Therefore, it is possible to improve the dielectric breakdown voltage of the semiconductor device 10 while suppressing the increase in size of the transformer chip 70.
Further, the number of first grooves 72V1 and 72W1 may be changed arbitrarily. Further, in the modification shown in
Further, the number of second grooves 72V2 and 72W2 may be changed arbitrarily. Further, in the modification shown in
Further, the width dimensions of the first grooves 72V1 and 72W1 may be changed arbitrarily. In one example, the width dimension of the first groove 72V1 and the width dimension of the first groove 72W1 may be different from each other. That is, the width dimension of the first isolation insulating film 78A1 and the width dimension of the first cover side isolation insulating film 78B1 may be different from each other. In one example, the width dimension of at least one selected from the group of the plurality of first grooves 72V1 may be different from the width dimensions of the remaining first grooves 72V1. That is, the width dimension of at least one selected from the group of the plurality of first isolation insulating films 78A1 may be different from the width dimensions of the remaining first isolation insulating films 78A1. In one example, the width dimension of at least one selected from the group of the plurality of first grooves 72W1 may be different from the width dimensions of the remaining first grooves 72W1. That is, the width dimension of at least one selected from the group of the plurality of first cover side isolation insulating films 78B1 may be different from the width dimensions of the remaining first cover side isolation insulating films 78B1. Also, the shapes of the first grooves 72V1 and 72W1 are not limited to a rectangular concave shape and may be changed arbitrarily. In one example, the first grooves 72V1 and 72W1 may be V-shaped.
Further, the width dimensions of the second grooves 72V2 and 72W2 may be changed arbitrarily. In one example, the width dimension of the second groove 72V2 and the width dimension of the second groove 72W2 may be different from each other. That is, the width dimension of the second isolation insulating film 78A2 and the width dimension of the second cover side isolation insulating film 78B2 may be different from each other. In one example, the width dimension of at least one selected from the group of the plurality of second grooves 72V2 may be different from the width dimensions of the remaining second grooves 72V2. That is, the width dimension of at least one selected from the group of the plurality of second isolation insulating films 78A2 may be different from the width dimensions of the remaining second isolation insulating films 78A2. In one example, the width dimension of at least one selected from the group of the plurality of second grooves 72W2 may be different from the width dimensions of the remaining second grooves 72W2. That is, the width dimension of at least one selected from the group of the plurality of second cover side isolation insulating films 78B2 may be different from the width dimensions of the remaining second cover side isolation insulating films 78B2. Also, the shapes of the second grooves 72V2 and 72W2 are not limited to a rectangular concave shape and may be changed arbitrarily. In one example, the second grooves 72V2 and 72W2 may be V-shaped.
The first isolation insulating film 78A1, the second isolation insulating film 78A2, the first cover side isolation insulating film 78B1, and the second cover side isolation insulating film 78B2 in the modification shown in
As shown in
As shown in
With this configuration, as in the modification shown in
In each embodiment, the configuration of the third element insulating layer 72 of the transformer chip 70 may be changed arbitrarily. In one example, the first insulating film 72P may be omitted from the third element insulating layer 72. That is, the insulating layer stack structure 72T of the third element insulating layer 72 may be configured by stacking a plurality of second insulating films 72Q.
As shown in
The position of the second intermediate wiring 58D in the Z direction may be changed arbitrarily. In one example, the second intermediate wiring 58D may be disposed to be closer to the first semiconductor substrate 51 than a center of the insulator 52T in the Z direction. This makes it possible to increase a distance in the Z direction between the second intermediate wiring 58D and the inner coil 110. Therefore, the breakdown voltage of the semiconductor device 10 may be improved.
The disposition form of the transformer chip 70 over the first chip 50 may be changed arbitrarily. In one example, the transformer chip 70 may be disposed over the first chip 50 so that the third semiconductor substrate 71 is located on an opposite side of the third element insulating layer 72 from the first chip 50. In this case, the first transformer pads 75A and 75B and the second transformer pads 76A and 76B may be provided on the third semiconductor substrate 71.
The outer coil 100 (120) and the inner coil 110 (130) may be disposed at different positions in the Z direction. When the transformer chip 70 is disposed over the first chip 50, the outer coil 100 (120) may be disposed to be closer to the third element back surface 72R of the third element insulating layer 72 than the inner coil 110 (130) is disposed in the Z direction.
With this configuration, a facing area between the outer coil 100 (120) and the inner coil 110 (130) may be reduced while increasing the distance DZ between the inner coil 110 (130) and the second intermediate wiring 58D of the second connection wiring 58 of the first chip 50 in the Z direction. Therefore, a capacitance of a parasitic capacitor caused by this facing area may be reduced.
The position of the intermediate pad 56 of the first chip 50 may be changed arbitrarily. The intermediate pad 56 may be disposed at an end portion, which is closer to the chip side surface 50A, of both end portions of the chip front surface 50S in the X direction. As a result, the length of the transmitting side wire WT (WT1 and WT2) may be equal to or longer than the length of the receiving side wire WR (WR1 and WR2).
The third semiconductor substrate 71 may be omitted from the transformer chip 70.
The position of the transformer chip 70 in the X direction relative to the first chip 50 may be changed arbitrarily. In one example, the transformer chip 70 may be disposed over the first chip 50 such that the chip side surface 70B of the transformer chip 70 is closer to the chip side surface 50A of the first chip 50 than the chip side surface 50B of the first chip 50.
As shown in
With this configuration, since the first chip 50 and the second chip 60 are closer to each other in a plan view, the length of the receiving side wire WR may be shortened. Further, the inner coil 110 may be disposed to face the second intermediate wiring 58D in the Z direction.
As shown in
As shown in
The semiconductor device 10 is not limited to a configuration as a signal transmission device that transmits a signal via the transformer 40, and may be configured as a power transmission device that transmits power via the transformer 40.
The control circuit 301 is connected to a DC power supply 311. The oscillator 302 is controlled by the control circuit 301. The oscillator 302 outputs an AC signal. This AC signal is transmitted by the transformer 40. A DC voltage by the diodes 303 to 306 and the smoothing capacitor 307 is supplied to a load 312. In other words, the power transmission device 300 functions as a DC voltage conversion circuit (DC-DC converter) that converts a voltage of the DC power supply 311 into an operating voltage of the load 312.
The term “over” as used in the present disclosure includes the meanings of “on” and “above” unless clearly stated otherwise in the context. Therefore, for example, the expression “a first element is disposed over a second element” is intended that in some embodiments, the first element may be directly disposed on the second element in contact with the second element, while in other embodiments, the first element may be disposed above the second element without contacting the second element. That is, the term “over” does not exclude a structure in which other elements are formed between the first element and the second element.
The Z direction used in the present disclosure does not necessarily have to be a vertical direction, nor does it have to completely coincide with the vertical direction. Therefore, various structures according to the present disclosure are not limited to the Z direction “up” and “down” described herein being the vertical direction “up” and “down.” For example, the X direction may be the vertical direction, or the Y direction may be the vertical direction.
The technical ideas that may be understood from the present disclosure are described below. In addition, for the purpose of aiding understanding and not for the purpose of limitation, constituent elements described in supplementary notes are labeled with the reference numerals of the corresponding constituent elements in the above-described embodiments. The reference numerals are provided as examples to aid understanding, and the constituent elements described in supplementary notes should not be limited to the constituent elements indicated by the reference numerals.
A semiconductor device (10) including:
The semiconductor device of Supplementary Note 1, wherein the transformer chip (70) includes a third semiconductor substrate (71) in contact with the third element insulating layer (72), and
The semiconductor device of Supplementary Note 2, wherein the third element insulating layer (72) includes a third element front surface (72S) and a third element back surface (72R) opposite to the third element front surface (72S),
The semiconductor device of any one of Supplementary Notes 1 to 3, wherein the first circuit (20) includes a transmitting circuit (21), and the second circuit (30) includes a receiving circuit (31),
The semiconductor device of any one of Supplementary Notes 1 to 4, wherein the inner coil (110) and the outer coil (100) are disposed at a same position in the thickness direction (Z direction).
The semiconductor device of any one of Supplementary Notes 1 to 5, wherein the third element insulating layer (72) includes a structure in which a plurality of insulators (72U), each including a first insulating film (72P) containing silicon nitride and a second insulating film (72Q) containing silicon oxide stacked over the first insulating film (72P), are stacked,
The semiconductor device of Supplementary Note 6, wherein each of the plurality of isolation insulating films (78A) and the plurality of cover side isolation insulating films (78B) is formed in an annular shape.
The semiconductor device of any one of Supplementary Notes 1 to 5, wherein the third element insulating layer (72) includes a structure in which a plurality of insulators (72U), each including a first insulating film (72P) containing silicon nitride and a second insulating film (72Q) containing silicon oxide stacked over the first insulating film (72P), are stacked,
The semiconductor device of Supplementary Note 8, wherein each of the plurality of concave portions (72PC) and the plurality of cover side concave portions (72PD) is formed in an annular shape.
The semiconductor device of any one of Supplementary Notes 1 to 5, wherein the outer coil (120) includes a first outer coil (121) and a second outer coil (122), each including a first end (121A, 122A) and a second end (121B, 122B),
The semiconductor device of Supplementary Note 10, wherein the first inner coil (131) and the second inner coil (132) are connected by a coil connecting wire (WC) provided outside the transformer chip (70).
The semiconductor device of Supplementary Note 10 or 11, wherein the first outer coil (121) is electrically connected to the first chip (50) by a first chip connecting wire (WT1) provided outside the transformer chip (70), and
The semiconductor device of any one of Supplementary Notes 10 to 12, wherein the first inner coil (131) is electrically connected to the second chip (60) by a third chip connecting wire (WR1) provided outside the transformer chip (70), and
The semiconductor device of any one of Supplementary Notes 1 to 13, wherein when viewed in the thickness direction (Z direction), the transformer chip (70) is smaller than the first chip (50) and is disposed to be biased toward the second chip (60) with respect to the first chip (50) in the first direction (X direction).
The semiconductor device of any one of Supplementary Notes 1 to 13, wherein the transformer chip (70) is disposed toward the second chip (60), shifted from the first chip (50) in the first direction (X direction).
The semiconductor device of any one of Supplementary Notes 1 to 15, wherein an insulating bonding material (SDA) is interposed between the first chip (50) and the transformer chip (70).
The semiconductor device of any one of Supplementary Notes 1 to 16, further including:
A semiconductor device (10) including:
The semiconductor device of any one of Supplementary Notes 1 to 13, wherein the transformer chip (70) is disposed over the first chip (50) and over the second chip (60) so as to straddle the first direction (X direction) between the first chip (50) and the second chip (60).
The semiconductor device of any one of Supplementary Notes 10 to 13, wherein the first inner coil (131), the second inner coil (132), the first outer coil (121), and the second outer coil (122) are disposed at a same position in the thickness direction (Z direction).
The semiconductor device of any one of Supplementary Notes 10 to 13, wherein the third element insulating layer (72) includes a structure in which a plurality of insulators (72U), each including a first insulating film (72P) containing silicon nitride and a second insulating film (72Q) containing silicon oxide stacked over the first insulating film (72P), are stacked,
The semiconductor device of Supplementary Note 21, wherein each of the plurality of first isolation insulating films (78A1), the plurality of second isolation insulating films (78A2), the plurality of first cover side isolation insulating films (78B1), and the plurality of second cover side isolation insulating films (78B2) is formed in an annular shape.
The semiconductor device of any one of Supplementary Notes 10 to 13, wherein the third element insulating layer (72) includes a structure in which a plurality of insulators (72U), each including a first insulating film (72P) containing silicon nitride and a second insulating film (72Q) containing silicon oxide stacked over the first insulating film (72P), are stacked,
The semiconductor device of Supplementary Note 23, wherein each of the plurality of first concave portions (79A), the plurality of second concave portions (79B), the plurality of first cover side concave portions (79C), and plurality of the second cover side concave portions (79D) is formed in an annular shape.
A semiconductor device (10) including:
The above description is merely an example. Those skilled in the art will appreciate that more possible combinations and substitutions are possible beyond the constituent elements and methods (manufacturing processes) listed for the purposes of illustrating the techniques of the present disclosure. The present disclosure is intended to cover all alternatives, modifications, and changes that fall within the scope of the present disclosure, including the claims.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the disclosures. Indeed, the embodiments described herein may be embodied in a variety of other forms. Furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the disclosures. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the disclosures.
Number | Date | Country | Kind |
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2023-135890 | Aug 2023 | JP | national |