The present invention relates to a semiconductor light emitting device, and more particularly, to a semiconductor light emitting device in which light output is not decreased by absorption at a substrate and the like.
Since a GaP semiconductor substrate is transparent in a visible to infrared light zone, it often tends to be used in many light emitting devices in visible to infrared light regions. Conventionally, the GaP substrate was used as shown in the following (a1) and (a2).
(a1) There is a difference of a little less than 4% between the lattice constant of a compound semiconductor such as GaAs and AlGaAs emitting light in visible to infrared light zone by direct transition and that of GaP. Thus, a fine epitaxial film of the compound semiconductor for light emission cannot be formed on the GaP substrate.
On the other hand, the lattice constant of GaAs which is common as the compound semiconductor generally corresponds to that of the above-described compound semiconductor for light emission. GaAs, however, has a high absorption rate of the above-described wavelength region, and thus, when used as the substrate, the absorption of light cannot be ignored because of its thickness.
Thus in fabricating a light emitting element, a method was proposed for attaching an epitaxial layer including the active layer on the GaP substrate after causing the epitaxial growth of the above-described AlGaAs film and the like to form an active layer and removing a part of the GaAs substrate (see Japanese Patent Laying-Open No. 6-302857 (patent document 1). According to this method, the eptaxial film including the active layer of superior crystallinity and the transparent GaP substrate are combined to form a LED having high output.
(a2) A lattice strain relaxation layer is provided on the GaP substrate, since a favorable epitaxial layer cannot be obtained if a compound semiconductor layer such as AlGaInP is directly formed on the GaP substrate. The lattice strain relaxation layer adjusts the composition of InGaP so that its lattice constant is between that of GaP and AlGaInP to approximate AlGanInP layer gradually. Thus, InGaP of a plurality of layers with different composition placed as the lattice strain relaxation layer is used (see Japanese Patent Laying-Open No. 2001-291895 (patent document 2). By arranging such a lattice strain relaxation layer, a transparent GaP susbstrate can be used from the beginning of the fabrication to obtain a light emitting element having high efficiency.
Patent Document 1: Japanese Patent Laying-Open No. 6-302857
Patent Document 2: Japanese Patent Laying-Open No. 2001-291895
In the above-described (a1) method, however, many steps are required to remove an originally fabricated substrate and put the part of the epitaxial layer on the GaP substrate, which is a great obstacle to the reduction of fabrication costs. Also, in the above-described (a2) method, since InGaP of a plurality of layers approaching the lattice constant of AlGaInP is gradually placed, many steps are required again, which prevents the reduction of the cost.
An object of the invention is to provide a semiconductor light emitting device including a compound semiconductor substrate that is transparent in the light of a predetermined wavelength band and whose lattice constant is inconsistent with the compound semiconductor emitting the light of the predetermined wavelength band while high light output can be ensured.
The semiconductor light emitting device of the invention includes a GaP substrate, an active layer including an n-type layer and a p-type layer of the compound semiconductor located above the GaP substrate, and an ELO layer located between the GaP substrate and the active layer and formed by epitaxial lateral growth.
With this construction, the ELO layer is grown on the GaP substrate through liquid phase epitaxial growth (LPE: Liquid Phase Epitaxial) superior in mass productivity. The GaP substrate provides an advantage of obtaining precipitous growth interface since the GaP substrate has the same constituent element Ga as the Ga used as a solution in LPE and GaAs of the ELO layer and the like. In addition, the GaP substrate has a lower solubility to Ga than GaAs of ELO layer and the like, and thus elution (melt back) to Ga is less likely to occur, which makes it suitable as a substrate causing growth of the ELO layer. Therefore, the compound semiconductor layer with superior crystallinity can be easily formed while reducing the fabrication costs.
1 substrate, 2 growth supporting layer, 2a window portion of the growth supporting layer, 2b upper surface of the growth supporting layer, 3 ELO layer, 3a growth starting position, 3b lower surface of the growth supporting layer, 4 active layer, 5 clad layer, 10 semiconductor light emitting device, 11 scratched trench, 12 GaAs buffer layer, 13 clad layer, 15 dislocation, 17 electrode, 19 cutting line, 30 laser oscillation unit, 51 sliding board, 52 boat.
Embodiments of the present invention will be described using the drawings.
In the semiconductor light emitting device shown in
A clad layer 13 constituted of an n-type AlInGaP is placed on ELO layer 3 constituted of GaAs. An active layer 4 including the n-type AlInGaP layer and a p-type AlInGaP layer is placed on clad layer 13, and the p-type AlInGaP clad layer 5 is provided on active layer 4.
According to the structure of semiconductor light emitting device 10 shown in
Clad layer 13 constituted of n-type AlInGaP is formed on ELO layer 3 constituted of GaAs, and active layer 4 including the n-type AlInGaP layer and the p-type AlInGaP layer is located on clad layer 13. A p-type clad layer 5 is formed on active layer 4.
In the above-described semiconductor light emitting device, since scratched trench 11 becomes the growth starting region without the necessity of providing the growth supporting layer with the window portion, a fabrication process can be simplified or the fabrication cost such as material cost can be reduced.
In the above-described first and second embodiments, the combination of the GaP substrate that is a transparent substrate and an AlInGaP layer that is the light emitting layer was described. The combination of the above-described GaP substrate and epitaxial light emitting layer, however, is not limited to the combination of AlInGaP layer and ELO layer. For example, ELO layer may be formed from any of an InGaAsP layer, InGaAs layer, GaAs layer, AlGaAs layer, AlInGaP layer, InGaP layer and GaAsP layer.
Further, although the example was described in which SiO2 film was used for the growth supporting layer in the above-described embodiment, SiO2 film can be replaced by the following materials having the similar effect.
The third embodiment of the invention is characterized in that a part of the ELO film grown in the initial stage is employed as the light emitting portion by devising the pattern shape of the window portion. In this embodiment, a window portion 2a is provided as shown in
For example, as shown in
According to the aforementioned placement, the light emitting element with superior crystallinity can be easily obtained in the form suitable for mass production very easily.
If the epitaxial lateral growth is further continued from the condition of
Examples of the present invention will be described hereinafter.
In Example 1 of the invention, the method of forming an ELO layer by LPE will be described. In the present embodiment, a GaP substrate was used as a semiconductor substrate. First, a GaAs buffer layer 12 was grown by means of the MBE method to the thickness of 0.1-1 μm on GaP substrate 1 whose main growth surface is the (111)B surface. Growth supporting layer 3 of a SiO2 film with the thickness of 0.1-0.5 μm was formed on GaAs buffer layer 12 by sputtering. Window portion 2a which is a portion in which the SiO2 film was removed was formed on the SiO2 film using the method of photolithography. In the present embodiment the window portion was formed in a linear shape of 20 μm of width parallel to the [−101] direction (
ELO was conducted on GaP substrate 1 provided with growth supporting layer 2 having the above-described window portion using the LPE method under the following condition. In ELO growth, a growth device illustrated in
Solution S1: GaAs was dissolved in Ga and Si was dissolved as an n-type impurity.
A boat 52 containing solution S1 is slid on a slide board 51 so that solution S1 is brought into contact with GaP substrate 1. During this contact, the furnace temperature is raised to 500° C. Gradual decrease of the temperature after the solution S1 was brought into contact with substrate 1 causes lateral growth from the window portion. Solution S1 is separated from the substrate at 490° C.
In order to observe the properties of the GaAsELO epitaxial film, the aforementioned epitaxial film was taken out after the substrate was cooled to room temperature. When the cross section of the epitaxial film was observed, a GaAsELO layer with 6 μm in thickness and 240 μm in width was recognized. When etching the surface with KOH etchant, dislocation was greatly observed at the window portion, while the dislocation was hardly observed in the epitaxially laterally grown portion.
Example 2 of the present invention is characterized in that the ELO layer is formed using two types of solutions. In the present embodiment, the same process as the third embodiment was performed up to the stage of providing the growth supporting layer with the window portion. The solutions are as follows.
Solution S1: GaAs was dissolved in Ga and Si was dissolved as an n-type impurity.
Solution S2: GaAs was dissolved in Ga and Si was dissolved as an amnphoteric impurity.
The above-described solution is contained in boat 52 shown in
First, when the solution S1 is brought into contact with GaP substrate 1, the furnace temperature is raised to 900° C. Gradual decrease of temperature after the solution S1 was brought into contact with GaP substrate 1 causes the lateral growth from the window portion. Solution S1 is separated from the GaP substrate after cooling it to 890° C. at 0.1° C./minute. Then solution S2 is brought into contact with GaP substrate. Subsequently, when it is cooled to 850° C. at 1° C./minute, an n-type GaAs layer 13 and a p-type GaAs 5 are grown at 890-880° C. and 880-850° C., respectively, by natural inversion of Si. Solution S2 is separated from GaP substrate at 850° C. Then, cooling is conducted down to room temperature. Subsequently, the epitaxial film including the active layer was taken out for observation of the ELO layer. As a result of the observation, it was confirmed that epitaxial growth of the epitaxial film with the width of 150 μm on one side from the window portion and with the width of 150 μm on the other side from the window portion, respectively (
When the surface of the epitaxial film is observed after etched by KOH etchant, dislocation was greatly observed at the window portion while displacement was hardly observed on the laterally grown portion.
When the cross section of the epitaxial film was observed, the thickness of ELO layer, the n-type GaAs layer and the p-type GaAs layer was 8 μm, 10 μm, and 30 μm, respectively. Also, the above-described n-type GaAs layer 13 and p-type GaAs layer 5 can be regarded as the light emitting layer also serving as the clad layer.
When simplified electrodes were formed on the surface and backside and light was emitted by applying current, the light emitting element in the present embodiment which used the GaP substrate for the semiconductor substrate had light emission intensity of 1.5 times that of the light emitting element which used a GaAs substrate. This is because the GaP substrate is hardly susceptible to the absorption in the light emitting wavelength band of the above-described GaAs compared with the GaAs substrate, and thus is transparent.
In Example 3 of the present invention, solution S1 used had GaAs and Al dissolved in Ga and Si dissolved as the n-type impurity. Using such a solution, an ELO layer was formed from the window portion of the GaP substrate. The ELO layer is transparent to emission wavelength from the p-n junction formed by GaAs. As a result, output could be further increased in comparison with Example 2.
In Example 4 of the present invention, solution S2, solution S3 and solution S4 were used, and GaAs, Al and impurity were selected to adjust the band gap of the light emitting layer and the clad layer. By adjusting the composition of the epitaxial semiconductor layer, the band gap of the light emitting layer could be changed. As a result, it became possible to adjust the emission wavelength and output.
In Example 5 of the present invention, p-n junction(emission region) is formed using an epitaxial growth method that is different from LPE, for example, MOCVD. Consequently, the epitaxial film which can most improve the crystallinity could be obtained.
In Example 6 of the present invention, the growth of a GaAs buffer layer was omitted, and a SiO2 film was formed directly on the GaP substrate. The window portion was formed in the SiO2 film and an ELO film was grown by LPE. If the substrate temperature of the GaP substrate is not greater than 500° C. with respect to the dissolution of Ga in solution S1, there is almost no dissolution of GaP, and the ELO layer similar to the one obtained when a GaAs buffer was provided could be obtained. The reason why GaAs buffer layer can be omitted is that, at the temperature not greater than 500° C., solubility of GaP to Ga is considerably lower than that of GaAs to Ga. From the present example, we could confirm that the process of forming GaAs buffer layer could be omitted.
In Example 7 of the present invention, a minute flaw (scratched trench) was provided on the GaP substrate using a diamond pen without forming an SiO2 film of the growth supporting layer in the above-described Example 6, and the solution S1 of GaAs was brought into contact with the position including the scratched trench to form the ELO layer whose growth starting position is the scratched trench. When the ELO layer was grown by bringing the solution S1 into contact with the GaP substrate and reducing the cooling rate further to 0.05° C./minute, ELO growth occurred from the above-described scratched trench portion while epitaxial growth did not occur in the other region absent of a scratched trench.
This is because, due to the large difference that is approximately 4% in the lattice constant of GaP to GaAs, if the degree of supersaturation of GaAs is low, crystal growth is unlikely to occur, while in the minute concavo-convex region such as the scratching flaw, crystal growth originated in the region is more likely to occur.
Example 8 of the present invention is characterized in that the main surface of the GaP substrate is made to be the (111)B side, and the longitudinal direction of the scratched trench or the window portion is made to be a particular crystal orientation. The scratched trench or the window portion was made to be an equilateral triangle and its aggregation with the direction s of the three sides parallel to [10-1], [1-10] and [0-11], respectively (see
Example 9 of the present invention is characterized in that the main surface of the GaP substrate is made to be (111)B side, and the longitudinal direction of the scratched trench or window portion is made to be a particular crystal orientation different from that of Example 8. The three sides in the longitudinal direction of the scratched trench or window portion were made to be an equilateral triangle and its aggregation parallel to [−211], [11-2], and [1-21], respectively (see
Example 10 of the present invention is characterized in that the main surface of the GaP substrate is made to be (100) side, and the longitudinal direction of the scratched trench or the window portion is made to be a particular crystal orientation different from the above-described Examples 8 and 9. In the present example, a quadrangle having parallel sides and its aggregation with the longitudinal direction of the scratched trench or window portion as in [001], [0-10], [00-1], and [010] respectively, (see
Example 11 of the present invention is characterized in that the main surface of the GaP substrate is made to be (100) side, and the longitudinal direction of the scratched trench or the window portion is made to be a particular crystal orientation. different from the above-described Examples 8-10. In the present example, a quadrangle and its aggregation was employed, in which the directions of four sides form 22.5° with respect to [001], [0-10], [00-1], and [010], respectively (see
Example 12 of the present invention is characterized in that the main surface of the GaP substrate is made to be (111)B side, and the longitudinal direction of the scratched trench or the window portion is made to be a particular crystal orientation different from the above-described Examples 8-11. In the present example, as shown in
A container of solution S1 having an area larger than that of the GaP substrate was moved onto the GaP substrate to cause ELO growth in such a state. By such an ELO growth, the ELO layer could be readily obtained throughout the GaP substrate.
Example 13 of the present invention is characterized in that the main surface of the GaP substrate is made to be (111)B side, and the longitudinal direction of the scratched trench or the window portion is made to be a particular crystal orientation different from the above-described Examples 8-12. In the present example, the GaP substrate is made to be a rectangle having two sides parallel to any of [−211], [11-2] and [1-21], and the scratched trench or the window portion was formed at ends along the aforementioned two sides and on a straight line connecting them.
A container of solution S1 having an area larger than that of the GaP substrate was moved onto the GaP substrate to cause ELO growth in such a state. By such an ELO growth, the ELO layer could be readily obtained throughout the GaP substrate.
Example 14 of the present invention is characterized in that the main surface of the GaP substrate is made to be (100) side, and the longitudinal direction of the scratched trench or the window portion is made to be a particular crystal orientation different from the above-described Examples 8-13. In the present example, the GaP substrate is made to be a rectangle having two sides parallel to any of [021], [012], [0-21] and [0-12], and the scratched trench or the window portion was formed at ends along the aforementioned two sides and on a straight line connecting them.
A container of solution S1 having an area larger than that of GaP substrate is moved onto the GaP substrate to cause ELO growth in such a state. By such an ELO growth, the ELO layer could be readily obtained throughout the GaP substrate.
Example 15 of the present invention is characterized in that the main surface of the GaP substrate is made to be (100) side, and the longitudinal direction of the scratched trench or the window portion is made to be a particular crystal orientation different from the above-described Examples 8-14. In the present example, the GaP substrate is made to be a rectangle having two sides parallel to any of [001], [0-10], [00-1] and [010], and the scratched trench or the window portion was formed at ends along the above-described two sides and on a straight line connecting them.
A container of solution S1 having an area larger than that of GaP substrate was moved onto the GaP substrate to cause ELO growth in such a state. By such an ELO growth, the ELO layer could be readily obtained throughout the GaP substrate.
Modifications of the invention will be described hereinafter including the above-described embodiments and examples of the present invention.
A growth supporting layer located abutting and under the above-described ELO layer is provided. The ELO layer fills the window portion opened in the growth supporting layer, and may grow laterally on and in contact with the growth supporting layer.
By thus providing the growth supporting layer, an epitaxial semiconductor film (ELO film) with superior crystallinity can be stably formed.
A buffer layer of the compound semiconductor is provided on the above-described GaP substrate, a growth supporting layer is located on and in contact with the buffer layer, and an ELO layer fills the window portion so that it comes into contact with the buffer layer, and it may grow on and in contact with the growth supporting layer.
With this placement, elution of the substrate does not occur even if the ELO layer is formed at a temperature not less than the predetermined temperature by LPE.
The above-described growth supporting layer is located in contact with the GaP substrate, the ELO layer fills the window portion so that it comes into contact with the GaP substrate and it may grow on and in contact with the growth supporting layer.
With this placement, the buffer layer can be omitted and the ELO layer can be formed at the temperature range not greater than the predetermined temperature.
In addition, the above-described GaP substrate is provided with the scratched trench, the ELO layer fills the scratched trench provided in the GaP substrate and it may grow laterally abutting on the GaP substrate.
With this placement, since the scratched trench functions as the growth starting position in LPE method similar to the above-described window portion, it is possible to form an ELO film, omitting the processes of forming the growth supporting layer and patterning the window portion.
In addition, the above-described window portion or scratched trench is placed linearly and/or in a broken line on both sides in such a way that it sandwiches the predetermined space so that the pattern may be periodic when viewed in plane.
With this placement, the light emitting element chip is formed in a periodic arrangement and the semiconductor light emitting device can be mass-produced efficiently.
Further, in a plan view, the ELO layer is located so that it is encompassed by the window portion, and electrodes may be arranged so that they surround the ELO layer encompassed by the window portion.
With this placement, it is possible to arrange the electrodes efficiently without blocking the emission surface of the light emitting element.
Further, in a plan view, the ELO layer is located so that it is encompassed by the window portion and it surrounds the partial region of the growth supporting layer, and that the electrode can be located on the partial region surrounded by the ELO layer.
With this placement, the electrode can be arranged efficiently without blocking the emission surface.
Further, the ELO layer may be formed from any of an InGaAsP layer, InGaAs layer, GaAs layer, AlGaAs layer, AlInGaP layer, InGaP layer and GaAsP layer.
According to the above-described arrangement, the combination can be selected matching the application, economical efficiency and the like.
In addition, the above-described ELO layer may be formed using the liquid phase epitaxial growth method, which makes it possible to form the ELO layer with superior crystallinity efficiently.
Further, the above-described growth supporting layer may be any of an insulator, conductor, and dielectric multilayered body.
With this placement, it is possible to select the material of the growth supporting layer adapted to the combination of the ELO film and the substrate.
Although the embodiment of the present invention has been described above, the same disclosed above is by way of illustration and example only and the scope of the present invention is not limited to these embodiments of the present invention. The scope of the present invention is illustrated by the terms of the claims, and is intended to include any modifications within the scope and meaning equivalent to the scope of the claims.
With the semiconductor light emitting device of the invention, the epitaxial film including the active layer can be easily formed with fewer processes on a transparent substrate in which the matching of the lattice constant exceeds the predetermined range. Thus it is expected to be used in a wide range as light sources of a portable telephone and a variety of display devices.
Number | Date | Country | Kind |
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2004-096321 | Mar 2004 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP05/05379 | 3/24/2005 | WO | 9/28/2006 |