As used herein, the phrase “group III-V” refers to a compound semiconductor including at least one group III element and at least one group V element. By way of example, a group III-V semiconductor may take the form of a III-Nitride semiconductor. “III-Nitride”, or “III-N”, refers to a compound semiconductor that includes nitrogen and at least one group III element such as aluminum (Al), gallium (Ga), indium (In), and boron (B), and including but not limited to any of its alloys, such as aluminum gallium nitride (AlxGa(1-x)N), indium gallium nitride (InyGa(1-y)N), aluminum indium gallium nitride (AlxInyGa(1-x-y)N), gallium arsenide phosphide nitride (GaAsaPbN(1-a-b)), aluminum indium gallium arsenide phosphide nitride (AlxInyGa(1-x-y)AsaPbN(1-a-b)), for example. III-Nitride also refers generally to any polarity including but not limited to Ga-polar, N-polar, semi-polar, or non-polar crystal orientations. A III-Nitride material may also include either the Wurtzitic, Zincblende, or mixed polytypes, and may include single-crystal, monocrystalline, polycrystalline, or amorphous structures. Gallium nitride or GaN, as used herein, refers to a III-Nitride compound semiconductor wherein the group III element or elements include some or a substantial amount of gallium, but may also include other group III elements in addition to gallium.
A III-nitride heterojunction semiconductor device can include a III-nitride heterojunction having a first III-nitride body of one bandgap and a second III-nitride body of another bandgap formed over the first III-nitride body. The composition of the first and second III-nitride bodies are selected to cause the formation of a carrier rich region referred to as a two-dimensional electron gas (2DEG) at or near the III-nitride heterojunction. The 2DEG can serve as a conduction channel between a first power electrode (e.g. a source electrode) and a second power electrode (e.g. a drain electrode).
The III-nitride heterojunction semiconductor device can also include a gate electrode disposed between the first and second power electrodes to selectively interrupt or restore the 2DEG therebetween, whereby the device may be operated as a switch. The gate electrode may be received by a trench that extends through a passivation body. The trench in which the gate electrode is received includes vertical sidewalls that form sharp bottom corners in the gate electrode. This can result in high electric field regions at the bottom corners of the gate electrode, as well as an increase in the overlap between the gate electrode and the 2DEG.
Active area shaping of III-nitride devices utilizing a source-side field plate and a wider drain-side field plate, substantially as shown in and/or described in connection with at least one of the figures, and as set forth more completely in the claims.
The following description contains specific information pertaining to implementations in the present disclosure. The drawings in the present application and their accompanying detailed description are directed to merely exemplary implementations. Unless noted otherwise, like or corresponding elements among the figures may be indicated by like or corresponding reference numerals. Moreover, the drawings and illustrations in the present application are generally not to scale, and are not intended to correspond to actual relative dimensions.
In the present implementation, buffer layer 104 includes AlN, by way of example, and is formed over substrate 102. Substrate 102 is a silicon substrate in the present implementation, however other substrate materials can be utilized. III-nitride semiconductor device 100 can include other layers not specifically shown in
III-nitride heterojunction 106 is formed over buffer layer 104 and includes III-nitride body 116 situated over III-nitride body 114 to form a two-dimensional electron gas (2DEG) 118. III-nitride body 114 may also be referred to as a channel layer and III-nitride body 116 may also be referred to as a barrier layer, as shown in
Also in
Also in the present implementation, dielectric body 108 is situated over III-nitride heterojunction 106 and includes dielectric layer 108a of a first dielectric material and dielectric layer 108b of a second dielectric material different than the first dielectric material. Dielectric body 108 is configured to passivate III-nitride body 116. As such, dielectric body 108 can be referred to as a passivation body in some implementations. In one implementation, dielectric layer 108a is an oxide and dielectric layer 108b is a nitride. In another implementation, dielectric layer 108a is a nitride and dielectric layer 108b is an oxide. Silicon Oxide (SiO2) is an example of a material suitable for the oxide and silicon nitride (SixNy) is an example of a material suitable for the nitride. Although not shown in
Gate well 120 is defined by dielectric body 108 and extends through dielectric body 108 to contact III-nitride layer 116. As shown, gate well 120 is formed in dielectric body 108 and is defined by dielectric layers 108a and 108b of dielectric body 108. Referring now to
As shown in
In the present implementation, ledges 136a and 138a of dielectric layer 108a define width 130a of gate well 120 as well as opening 132a. Also, sidewalls 136b and 138b of dielectric layer 108b define width 130b of gate well 120 as well as opening 132b. Width 130b is greater than width 130a, such that gate well 120 expands in width away from III-nitride heterojunction 106. Thus, opening 132b in dielectric layer 108b is wider than opening 132a in dielectric layer 108a.
Gate arrangement 110 includes gate electrode 122 situated in gate well 120. Gate electrode 122 is disposed between ohmic electrodes 112a and 112b and is configured to selectively modulate 2DEG 118, whereby III-nitride semiconductor device 100 may be operated as a switch. Gate electrode 122 can make Schottky contact with III-nitride heterojunction 106. However, in the present implementation, gate arrangement 110 includes gate dielectric 124, such that gate electrode 122 makes capacitive contact with III-nitride heterojunction 106. Gate dielectric 124 is situated in and lines gate well 120. Suitable materials for gate dielectric 124 include silicon nitride (SixNy) and/or other suitable gate dielectric material or materials.
In gate arrangement 110, gate electrode 122 is integrated with at least one field plate. For example,
Field plate 134a is situated between gate electrode 122 and ohmic electrode 112a, which is a source electrode. Thus, field plate 134a may be referred to as a source-side field plate. Field plate 134b is situated between gate electrode 122 and ohmic electrode 112b, which is a drain electrode. Thus, field plate 134b may be referred to as a drain-side field plate. It is noted that various implementations may include only one of field plates 134a and 134b.
Gate electrode 122 is situated in opening 132a in dielectric layer 108a, and field plates 134a and 134b are situated in opening 132b in dielectric layer 108b. In the implementation shown, gate arrangement 110 fills opening 132a in dielectric layer 108a and opening 132b in dielectric layer 108b. More particularly, gate electrode 122, field plates 134a and 134b, and optionally gate dielectric 124 collectively fill gate well 120. By integrating field plates 134a and 134b with gate electrode 122, overlap between gate electrode 122 and 2DEG 118 can be decreased thereby reducing gate-drain charge (Qgd) for III-nitride semiconductor device 100. Furthermore, field plates 134a and 134b alleviate high electric fields that would otherwise form from sharp corners of gate electrode 122, thereby increasing breakdown voltage of III-nitride semiconductor device 100.
In some implementations, one of the ledges, for example, ledge 138a that is closer to ohmic electrode 112b (e.g. a drain electrode) may be wider than ledge 136a, which is closer to ohmic electrode 112a (e.g. a source electrode). The width of each ledge is in the lateral dimension inside gate well 120. Doing so can further improve breakdown voltage of III-nitride semiconductor device 100. Ledge 138a can be between approximately 2 to approximately 4 times as wide as ledge 136a, by way of example. In the implementation shown, ledge 136a is approximately 0.025 μm wide and ledge 138a is between approximately 0.05 μm to 0.1 μm wide. As a result, field plate 134b may be wider than field plate 134a, as shown. The portion of field plate 134b over only dielectric layer 108a of dielectric body 108 is wider than the portion of field plate 134a over only dielectric layer 108a of dielectric body 108. However, the portion of field plate 134b over both dielectric layers 108a and 108b can also be wider than the portion of field plate 134a over both dielectric layers 108a and 108b.
Referring now to flowchart 200 of
In forming structure 370, buffer layer 304, such as AlN, can be grown over substrate 302 such as a silicon substrate, a silicon carbide substrate, a sapphire substrate, or the like. Buffer layer 304 may not be necessary if substrate 302 is compatible with III-nitride body 314. As one example, buffer layer 304 may not be necessary if substrate 302 is a GaN substrate. After buffer layer 304 is formed, III-nitride body 314, for example, GaN, can be grown over buffer layer 304, followed by growth of III-nitride body 316, for example, AlGaN, to obtain 2DEG 318, corresponding to 2DEG 118 in
Thereafter, dielectric body 308 is formed over III-nitride heterojunction 306, buffer layer 304, and substrate 302. Dielectric body 308 includes at least dielectric layer 308a and dielectric layer 308b corresponding respectively to dielectric layer 108a and dielectric layer 108b in
The first and second dielectric materials can optionally be different dielectric materials, such as in the present implementation. For example, the first and second dielectric materials can be selected such that an enchant capable of removing portions of dielectric layer 308b does not remove portions of dielectric layer 308a (i.e. the enchant is selective to dielectric layer 308b). Examples of suitable materials for dielectric layer 308a include field dielectrics, such as AlN and SiXNY. Dielectric layer 308a can be approximately 0.05 μm to approximately 0.1 μm thick, by way of example.
Referring now to flowchart 200 of
In forming structure 372, mask 342 (e.g. a photoresist mask) can be deposited over dielectric body 308 of structure 370. Mask 342 can be patterned (e.g. utilizing photolithography) to form opening 340c over dielectric body 308. Thereafter, openings 340a and 340b can be formed in dielectric layers 308a and 308b by etching through dielectric layers 308a and 308b. The etch is isotropic in some implementations. Thus, openings 340a and 340b may form substantially vertical sidewalls in dielectric body 308, as shown.
Referring now to flowchart 200 of
In forming structure 374, mask 342 can be removed from structure 372, and a second mask and a second etch can be utilized to remove portions of dielectric layer 308b from the substantially vertical sidewalls formed in dielectric body 308. In doing so, gate well 320 can be formed corresponding to gate well 120 in
As dielectric layer 308a includes a first dielectric material that is different than a second dielectric material of dielectric layer 308b, the second etch can be selective to dielectric layer 308b. As such, opening 340a of
As an alternative, a single etch may be performed on structure 370 of
While in implementations described above gate dielectric 124 is formed in gate well 120, in other implementations, gate well 120 is formed over gate dielectric 124. Referring now to
In III-nitride semiconductor device 400, substrate 402, buffer layer 404, III-nitride heterojunction 406, dielectric body 408, ohmic electrodes 412a and 412b, gate well 420, and gate electrode 422 correspond respectively to buffer layer 104, III-nitride heterojunction 106, dielectric body 108, ohmic electrodes 112a and 112b, gate well 120, and gate electrode 122 in
III-nitride heterojunction 506 is formed over buffer layer 504 and includes III-nitride body 516 situated over III-nitride body 514 to form a two-dimensional electron gas (2DEG) 518. III-nitride bodies 514 and 516 and 2DEG 518 correspond respectively to III-nitride bodies 114 and 116 and 2DEG 118 in
Gate arrangement 510 includes gate electrode 522 and field plates 546 and 548 corresponding respectively to gate electrode 122 and field plates 134a and 134b in
In III-nitride semiconductor device 500, dielectric body 508 includes dielectric layers 508a, 508b, 508c, and 508d (i.e. a plurality of dielectric layers). In other implementations, dielectric body 508 may include more or fewer dielectric layers. Dielectric layers 508a and 508b can correspond to dielectric layers 108a and 108b in dielectric body 108 of III-nitride semiconductor device 100. Thus, dielectric body 508 can include, for example, at least one silicon nitride layer and at least one silicon oxide layer. Dielectric layers 508c and 508d can be any suitable dielectric material, such as those described with respect to dielectric layers 108a and 108b.
In some implementations, dielectric layer 508c is of the same dielectric material as dielectric layer 508a and dielectric layer 508d is of the same dielectric material as dielectric layer 508b. In other implementations, dielectric layers 508a, 508b, 508c, and 508d are different dielectric materials from one another. Thus, in some implementations, gate well 520 may be formed utilizing an enchant, which etches any of dielectric layers 508a, 508b, 508c, and 508d at different rates from others of dielectric layers 508a, 508b, 508c, and 508d, such as has been described with respect to flowchart 200. However, one or more masks may be utilized to define the width of any of dielectric layers 508a, 508b, 508c, and 508d as well.
Referring to
Referring to
Steps 546a, 546b, 546c, and 546d of field plate 546 are respectively situated on ledges 536a, 536b, 536c, and 536d of dielectric body 508. Furthermore, steps 546a, 546b, 546c, and 546d of field plate 546 are defined by ledges 536a, 536b, 536c, and 536d of dielectric body 508. Similarly, steps 548a, 548b, 548c, and 548d of field plate 548 are respectively situated on ledges 538a, 538b, 538c, and 538d of dielectric body 508. Also, steps 548a, 548b, 548c, and 548d of field plate 548 are defined by ledges 538a, 538b, 538c, and 538d of dielectric body 508. Each step may be defined by a respective ledge of dielectric body 508, as shown. For example, step 548a is defined by ledge 536b of dielectric body 508. Although not shown in
Gate well 520 is of width 530a defined by dielectric layer 508a, width 530b defined by dielectric layer 508b, width 530c defined by dielectric layer 508c, and width 530d defined by dielectric layer 508d. Width 530b is greater than width 530a, width 530c is greater than width 530b, and width 530d is greater than width 530c, such that gate well 520 expands in width away from III-nitride heterojunction 506. As gate arrangement 510 fills gate well 520, gate arrangement 510 also expands away from III-nitride heterojunction 506 so as to ease electric fields thereunder.
In
In
III-nitride heterojunction 606 is formed over buffer layer 604 and includes III-nitride body 616 situated over III-nitride body 614 to form a two-dimensional electron gas (2DEG) 618. III-nitride bodies 614 and 616 and 2DEG 618 correspond respectively to III-nitride bodies 514 and 516 and 2DEG 518 in
Dielectric body 608 includes dielectric layers 608a, 608b, 608c, and 608d corresponding respectively to dielectric layers 508a, 508b, 508c, and 508d in dielectric body 508. Dielectric body 608 also includes ledges 636a, 636b, 636c, and 636d corresponding respectively to ledges 536a, 536b, 536c, and 536d of dielectric body 508. Dielectric body 608 further includes ledges 638a, 638b, 638c, and 638d corresponding respectively to ledges 538a, 538b, 538c, and 538d of dielectric body 508. Dielectric body 608 can include at least one silicon nitride layer and at least one silicon oxide layer as dielectric layers. It should be noted that as with other implementations described herein, dielectric body 608 can include more or fewer dielectric layers than shown.
Gate arrangement 610 includes gate electrode 622 integrated with field plates 646 and 648 and corresponding respectively to gate electrode 522 and field plates 546 and 548 in
In III-nitride semiconductor device 600, field plate 646 includes steps 646a, 646b, 646c, and 646d corresponding respectively to steps 546a, 546b, 546c, and 546d of field plate 546. Thus, at least some of steps 646a, 646b, 646c, and 646d of field plate 646 may be defined by ledges 636a, 636b, 636c, and 636d of dielectric body 608. Furthermore, at least one of steps 646a, 646b, 646c, and 646d of field plate 646 may be defined by openings in dielectric body 608. Field plate 648 includes steps 648a, 648b, 648c, and 648d corresponding respectively to steps 548a, 548b, 548c, and 548d of field plate 548. Thus, at least some of steps 648a, 648b, 648c, and 648d of field plate 648 may be defined by ledges 638a, 638b, 638c, and 638d of dielectric body 608. Furthermore, at least one of steps 648a, 648b, 648c, and 648d of field plate 648 may be defined by openings in dielectric body 608.
Thus, III-nitride semiconductor device 600 is similar to III-nitride semiconductor device 500. However, while in III-nitride semiconductor device 500, fields plates 546 and 548 are symmetrical, in III-nitride semiconductor device 600, field plates 646 and 648 are asymmetrical.
As shown in
In III-nitride semiconductor device 600, at least one of steps 648a, 648b, 648c, and 648d of field plate 648 is wider than at least one of steps 646a, 646b, 646c, and 646d of field plate 646. Doing so allows for enhanced active area shaping while providing field plate 648 with a greater width than field plate 646. In the implementation shown, each one of steps 648a, 648b, 648c, and 648d of field plate 648 is wider than a corresponding one of steps 646a, 646b, 646c, and 646d of field plate 646. For example, step 648a (i.e. a closest of the steps of field plate 648 to gate electrode 622) is wider than step 646a. However, some of steps 648a, 648b, 648c, and 648d of field plate 648 are not wider than the corresponding one of steps 646a, 646b, 646c, and 646d of field plate 646 in other implementations.
Also in some implementations, at least some of steps 648a, 648b, 648c, and 648d of field plate 648 have different widths with respect to one another. For example,
In some implementations, in field plate 648, ones of steps 648a, 648b, 648c, and 648d closer to ohmic electrode 612b (e.g. a drain electrode) of III-nitride semiconductor device 600 are wider than ones of steps 648a, 648b, and 648c within gate well 620 that are closer to gate electrode 622. Similarly, in implementations having field plate 646, ones of steps 646a, 646b, 646c, and 646d closer to ohmic electrode 612a (e.g. a source electrode) of III-nitride semiconductor device 600 may be wider than ones of steps 646a, 646b, and 646c within gate well 620 that are closer to gate electrode 622. Also, in some implementations, in field plate 648, a closest one of steps 648a, 648b, 648c, and 648d to gate electrode 622 (i.e. step 648a) has a smallest width of steps 648a, 648b, and 648c within gate well 620. Similarly, in field plate 646, a closest one of steps 646a, 646b, 646c, and 646d to gate electrode 622 (i.e. step 646a) has a smallest width of steps 646a, 646b, and 646c within gate well 620. It will be appreciated that many other configurations are possible.
Also, for various implementations described herein that utilize a dielectric body having multiple dielectric layers, at least one of the dielectric layers can be of a different thickness than another of the dielectric layers. This can further enhance active area shaping for a III-nitride semiconductor device. For example,
Thus, as described above with respect to
From the above description it is manifest that various techniques can be used for implementing the concepts described in the present application without departing from the scope of those concepts. Moreover, while the concepts have been described with specific reference to certain implementations, a person of ordinary skill in the art would recognize that changes can be made in form and detail without departing from the scope of those concepts. As such, the described implementations are to be considered in all respects as illustrative and not restrictive. It should also be understood that the present application is not limited to the particular implementations described above, but many rearrangements, modifications, and substitutions are possible without departing from the scope of the present disclosure.
The present application is a continuation-in-part of U.S. patent application Ser. No. 13/965,421, filed on Aug. 13, 2013, which itself is a continuation of U.S. patent application Ser. No. 13/721,573, filed on Dec. 20, 2012, which in turn is a continuation of U.S. patent application Ser. No. 12/008,190, filed on Jan. 9, 2008, which claims priority to U.S. provisional application 60/884,272, filed on Jan. 10, 2007. The present application claims the benefit of and priority to all of the above-identified applications; and the disclosures of all of the above-identified applications are hereby fully incorporated by reference into the present application.
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20140070279 A1 | Mar 2014 | US |
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Parent | 13721573 | Dec 2012 | US |
Child | 13965421 | US | |
Parent | 12008190 | Jan 2008 | US |
Child | 13721573 | US |
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Parent | 13965421 | Aug 2013 | US |
Child | 14081982 | US |