Claims
- 1. A BGA solder ball interconnection to an outer conductive layer of a laminated circuit assembly having an underlying circuit layer, comprising a raised BGA solder ball pad substantially co-planar with the outer conductive layer, the raised pad having a raised face and vertical conductive walls greater than about 75 microns and a BGA solder ball adhered to the raised face.
- 2. The BGA solder ball interconnection defined in claim 1, wherein said BGA solder ball has an average diameter of greater than the width of the raised face.
- 3. The BGA solder ball interconnection defined in claim 1, wherein the BGA solder ball has an average diameter of greater than approximately two times the width of the raised face.
- 4. The BGA solder ball interconnection defined in claim 1, wherein the BGA solder ball is further adhered to a substantial portion of at least one of the vertical walls.
- 5. The BGA solder ball interconnection defined in claim 1, wherein the raised pad is formed by photolithographic etching away of portions of the outer conductive layer.
- 6. The BGA solder ball interconnection defined in claim 1, wherein the raised pad is contiguous with a portion of the outer conductive layer serving as a power plane for a chip.
- 7. The BGA solder ball interconnection defined in claim 1, wherein the raised pad has a longitudinally extending offset portion.
- 8. The BGA solder ball interconnection defined in claim 7, wherein the raised pad has an enlarged base portion and the offset portion extends longitudinally from the enlarged base portion.
- 9. The BGA solder ball interconnection defined in claim 8, wherein the base portion has a window defined therein, the window including solder or electrically conductive paste electrically connecting the raised pad to the underlying circuit layer.
- 10. The BGA solder ball interconnection defined in claim 9, wherein the underlying circuit layer includes an upstanding bump, the window having a width substantially greater than the width of the bump and the solder or conductive paste is electrically connected to the bump.
- 11. The BGA solder ball interconnection defined in claim 1, further comprising a solder mask layer over the underlying conductive layer, the solder mask layer having a window defined therein exposing at least a portion of the raised face of the raised pad, the solder ball being adhered to the raised face.
- 12. The BGA solder ball interconnection defined in claim 11, wherein at least a portion of the vertical conductive walls of the raised pad is exposed and the solder ball is further adhered to a substantial portion of at least one of the vertical conductive walls.
- 13. An integrated circuit package construction for an underhung flip chip, comprising:
a laminated circuit assembly having an underlying circuit layer, an insulating layer and an outer conductive layer, an integrated circuit chip disposed in a window in the outer conductive layer and a plurality of solder balls of a first diameter connecting the chip to an underside of the inner circuit layer; at least one region of the overlying conductive trace layer defined as a raised conductive pad, the region having a plurality of vertical conductive walls spaced apart from conductive material not intended to be connected; and a BGA solder ball having a second diameter greater on the average than the first diameter, one side of the BGA solder ball being adhered to the raised face and another side of the BGA solder ball being adhered to a conductive portion of a bottom substrate, the height of the vertical conductive walls combined with the diameter of the BGA solder ball being sufficient to define a clearance between the integrated circuit chip and the bottom substrate.
- 14. The integrated circuit package construction defined in claim 13, wherein the average diameter of the BGA solder ball is greater than the width of the raised face.
- 15. The integrated circuit package construction defined in claim 13, wherein the BGA solder ball is further adhered to a substantial portion of at least one of the vertical walls.
- 16. The integrated circuit package construction defined in claim 13, wherein the vertical walls are at least 25 microns high.
- 17. The integrated circuit package construction defined in claim 13, wherein the vertical walls are at least about 75 microns high.
- 18. The integrated circuit package construction defined in claim 13, wherein the BGA solder ball has an average diameter of greater than approximately two times the width of the raised face.
- 19. The integrated circuit package construction defined in claim 13, wherein the raised pad is formed by photolithographic etching away of portions of the outer conductive layer.
- 20. The integrated circuit package construction in claim 13, wherein the raised pad is contiguous with a portion of the outer conductive layer serving as a power plane for a chip.
- 21. The integrated circuit package construction defined in claim 13, wherein the raised pad has a longitudinally extending offset portion.
- 22. The integrated circuit package construction defined in claim 13, wherein the raised pad is not contiguous with a portion of the outer conductive layer serving as a power plane for a chip.
- 23. The integrated circuit package construction defined in claim 13, wherein the raised pad has a longitudinally extending offset portion.
- 24. The integrated circuit package construction defined in claim 23, wherein the raised pad has an enlarged base portion and the offset portion extends longitudinally from the enlarged base portion.
- 25. The integrated circuit package construction defined in claim 24, wherein the base portion has a window defined therein, the window including solder or electrically conductive paste electrically connected to an underlying circuit layer.
- 26. The integrated circuit package construction defined in claim 13, wherein the underlying circuit layer includes an upstanding bump, the window having a width substantially greater than the width of the bump and the solder or conductive paste is electrically connected to the bump.
- 27. The integrated circuit package construction defined in claim 13, further comprising a solder mask layer over the underlying conductive layer, the solder mask layer having a window defined therein exposing at least a portion of the raised face of the raised pad, the solder ball being adhered to the raised face.
- 28. The BGA solder ball interconnection defined in claim 13, wherein the solder ball is further adhered to a substantial portion of at least one of the vertical conductive walls.
- 29. A method of making a BGA solder ball interconnection to an outer conductive layer of a laminated circuit assembly, comprising the steps of:
laminating an outer conductive layer having a thickness of at least about 75 microns over an insulating layer covering an underlying circuit layer; selectively removing portions of the outer conductive layer around a region of the outer conductive layer to define a raised pad having a plurality of vertical conductive walls at least about 75 microns high, the vertical walls being spaced apart from conductive material not intended to be connected; and adhering a BGA solder ball having an average diameter greater than the width of the raised face to the raised face.
- 30. The method of making a BGA solder ball interconnection defined in claim 29, wherein the BGA solder ball is further adhered to a substantial portion of at least one of the vertical conductive walls.
- 31. The method of making a BGA solder ball interconnection defined in claim 29, wherein the BGA solder ball has an average diameter of greater than approximately two times the width of the raised face.
- 32. The method of making a BGA solder ball interconnection defined in claim 29, wherein the raised pad is formed by photolithographic etching away of portions of the outer conductive layer over the insulating layer.
- 33. The method of making a BGA solder ball interconnection defined in claim 29, wherein the raised pad is contiguous with a portion of the outer conductive layer serving as a power plane for a chip.
- 34. The method of making a BGA solder ball interconnection defined in claim 29, wherein the raised pad is formed having a longitudinally extending offset portion.
- 35. The method of making a BGA solder ball interconnection defined in claim 29, wherein the raised pad is formed non-contiguously with a portion of an outer conductive layer serving as a power plane for a chip.
- 36. The method of making a BGA solder ball interconnection defined in claim 29, wherein the raised pad is formed having a longitudinally extending offset portion.
- 37. The method of making a BGA solder ball interconnection defined in claim 36, wherein the raised pad is formed having an enlarged base portion and the offset portion extends longitudinally from the enlarged base portion.
- 38. The method of making a BGA solder ball interconnection defined in claim 37, comprising selectively removing portions of the outer conductive layer from the base to form a window therein and depositing solder or electrically conductive paste to electrically connect the base to the underlying circuit layer.
- 39. The method of making a BGA solder ball interconnection defined in claim 38, wherein the underlying circuit layer includes an upstanding bump, the window having a width substantially greater than the width of the bump and the solder or conductive paste is electrically connected to the bump.
- 40. The BGA solder ball interconnection defined in claim 29, further comprising a solder mask layer over the overlying conductive layer, the solder mask layer having a window defined therein exposing at least a portion of the raised face of the raised pad and at least a portion of the vertical conductive walls of the raised pad, the solder ball being adhered to the raised face.
- 41. The method of making a BGA solder ball interconnection defined in claim 29 wherein the BGA solder ball is further adhered to a substantial portion of at least one of the vertical conductive walls.
CROSS-REFERENCED APPLICATIONS
[0001] This application relates to co-pending U.S. patent applications entitled “Method and Apparatus for Interconnecting a Relatively Fine Pitch Circuit Layer and Adjacent Power Plane(s) in a Laminated Construction” (Docket No. AUS920020578US1) and “Flex-Based IC Package Construction Employing a Balanced Lamination” (Docket No. AUS920020579US1), filed concurrently herewith, the contents of which are hereby incorporated by reference.