Patent Application
20130087703
The present invention relates to an electron microscope, and in particular to a cold cathode field-emission (cold-FE) electron gun being used for the electron microscope and generating a high-brightness electron beam.
An electron microscope is an observation instrument to obtain a magnified image of a specimen by using an electron beam. The electron microscope mainly includes an electron gun, an electron optical system, a specimen holder, detectors, controllers, and a power source unit.
The electron gun is a device to generate an electron beam. The electron optical system is a device to transport electrons generated in the electric gun to a specimen and irradiate the specimen. The electron optical system plays also the role of focusing the electron beam with an electromagnetic lens and also deflecting the electron beam during the process. The specimen holder is a device to fix a material to be observed, namely a specimen, on an electron beam path in the electron optical system and move the specimen if necessary. The inside of the electron gun and the electron optical system are kept in vacuum in order to get the electron beam through without being interfered with air and, for the purpose, a vacuum pump is provided. An electron beam which scans over is called “probe electron” by using the analogy of a probe to explore a specimen. The probe electron generates reflection electrons, secondary electrons, reflection electrons, transmission electrons, scattering electrons, X-ray, etc. by interaction with atoms in specimen. The detector is a device to detect such electrons and X-rays. Information obtained by the detector is analyzed by the controller, processed as a magnified image and an element composition of a specimen in the state easily-viewable by an operator, and displayed or recorded. The controller further has the role of controlling the power source unit. The power source unit is a device to supply powers for the electron gun, the electron optical system, the detector, etc. and precisely control the operation of the electron gun, the electron optical system, and the detector.
An electron gun plays a significant role for obtaining a more precise magnified image and an element analysis result of a specimen in an electron microscope.
An electron gun generates electrons used for observation as free electrons in a vacuum. The principle in generating electrons varies in accordance with the type of an electron gun. An electron gun accelerates electrons by potential difference and thereby generates the electrons as a group of electrons having kinetic energy, namely as an electron beam. Probe electrons are the electrons obtained by regulating a part of a generated electron beam with apertures or the like and extracting the part. In order to obtain information related to the precise structure of a specimen, a probe electron beam has to be focused to the finest possible extent. A minimum radius of a probe electron beam on a specimen is called “a spot radius” and, in general, more precise information on the structure of a specimen is obtained as a spot radius reduces. Since information on a specimen is obtained by the reaction of probe electrons with atoms in the specimen as stated above, in order to obtain much information for a short period of time, it is desirable to increase the quantity of a probe electron beam per unit time, namely a probe current, as much as possible.
There is a method of increasing the diameter of an aperture to regulate an electron beam and additionally taking in an electron beam coming to a position relatively apart from an optical axis defined as a virtual central axis of an electron beam route as a probe in order to obtain more probe current. This corresponds to a method of additionally taking in the electrons forming relatively large angles to an optical axis in the total quantity of the electrons emitted from an electron source, namely emission current, as probe electrons. An electron beam emitted at large angles however is largely influenced by the aberration of electromagnetic lenses included in an electron gun and an electron optical system, resultantly cannot be finely focused on a specimen, and has a large spot radius. Consequently, the two requirements of the minimization of a spot radius and the increase of probe current are generally in a contradictory relationship.
With regard to the limitation, as a basic property of an electron gun, there is “brightness” defined as an electric current per unit area per solid angle at which a generated electron beam is emitted. The brightness of an electron beam generated by an electron gun is an important property determining the limitations of a spot radius and a probe current and has various values mainly in accordance with the electron beam generation principle of an electron gun.
A cold cathode field-emission (cold-FE) electron gun is an electron gun having a high brightness. The cold-FE electron gun uses a tungsten monocrystal, whose tip is sharpened by electrolytic polishing, as an electron source. On condition that an extraction electrode is installed in proximity to the electron source, when an extraction voltage of several kilovolts is applied between the electron source and the extraction electrode, electric field concentration is caused at the tip of the electron source, a high electric field is generated, and hence electrons are emitted from the electron source by field emission. The relationship between an extraction voltage and an emitted current quantity, namely an emission current, depends on the curvature radius of an electron source tip. Since it is possible to reduce the curvature radius of an electron source tip and assume a small region of around 5 nm as an electron source, a cold-FE electron gun has a very high brightness. Further, since it is unnecessary to heat a cathode in the event of field emission in relation to the principle, the energy width of a generated electron beam is relatively smaller than that of another electron source. This also means that electrons generated by the cold-FE electron gun form an electron beam hardly influenced by color aberration caused by electron energy spread in an electron optical system.
In the cold-FE electron gun, as one of electron gun types used for obtaining a higher brightness and a larger current, there is a magnetic field immersion type cold-FE electron gun. The magnetic field immersion type cold-FE electron gun is an electron gun having not an electrostatic lens of a Butler type or the like but a magnetic lens focusing an electron beam by a magnetic field. By using the magnetic lens instead of the electrostatic lens, an electron beam generated by the electron gun can have a shorter focus and a lower aberration. An advantage of adopting the magnetic field immersion type cold-FE electron gun is that brightness is not caused to deteriorate by the aberration of the electron gun even when a large current is extracted as a probe and, as Patent Literature 1 shows, an electron gun having an electron source placed in a magnetic lens has a smaller aberration and a larger advantage.
In the case of installing the magnetic lens in the vicinity of an electron source, the magnetic lens using a permanent magnet is mostly adopted as the magnetic field generation principle of the magnetic lens. This is because, from the viewpoint of the nature of the electron gun unit in which the electron source is usually placed under a high voltage, it is technically difficult to introduce electric current for an electromagnet in the vicinity of an electron source and consequently difficult to install the electromagnet. Another drawback of the electromagnet is that the coil thereof generates Joule heat and thermal desorption gas in the vicinity of the electron source deteriorates. On the other hand, when the permanent magnet is used as a magnetic field source of the magnetic lens, the electric power source is unnecessary and Joule heat is not generated.
On the other hand, in the magnetic field immersion type cold-FE electron gun, when the permanent magnet is used for focusing an electron beam, an arising drawback is that the point on which the electron beam is focused cannot easily be controlled. The magnetic lens made of a permanent magnet has a constant magnetic field intensity and has a constant strength as the magnetic lens for focusing the electron beam. Here, the electron beam is extracted from the electron source by an extraction electrode and accelerated up to an extraction electrode potential primarily. In the magnetic field immersion type cold-FE electron gun, the electron beam is most affected by the magnetic lens at a primary acceleration stage between the electron source and the extraction electrode. Consequently, optical factors of the electron beam generated by the magnetic field immersion type cold-FE electron gun largely vary in accordance with an extraction voltage. For example, a virtual source position indicating the point on which an electron beam is focused largely moves vertically. The extraction voltage is dependently determined by an emission current or probe current to be obtained and the curvature radius of the electron source tip as stated above and hence it is inconvenient that a virtual source moves in accordance with an extraction voltage. Specifically, it comes to be necessary to readjust the electron gun and the electron optical system so that the electron beam may be focused accurately on a specimen when the extraction voltage is changed.
In general, the field emission of the electron source in the cold-FE electron gun is influenced by the degree of vacuum in the electron gun. The surface of the electron source comprising tungsten monocrystal causes field emission at the highest brightness when the surface thereof is clean. Ordinarily, in the cold-FE electron gun, the electron source is heated for a short period of time before it is used and the surface of the electron source is cleaned by gas molecule desorption caused by heating. This is called flashing. In the cold-FE electron gun, however, generally emission current decreases gradually during the time when it is used for observation. This is because the electron source absorbs gas molecules remaining in a high vacuum and a work function for emitting an electron beam from monocrystal increases. The degree of the decrease is observed by a probe current quantity and measured by time τ30 spent until the emission current decreases to for example about 30% of the state where the electron source is clean, namely about 30% compared to that immediately after flashing. The attenuation time τ30 is in the following relationship with the degree of vacuum P around the electron source,
log(τ30)=A−k log P
A and k are constants determined by the nature of a residual gas, the shape of the electron source, a vacuum measurement position, etc. When the degree of vacuum in the electron gun is low, namely when the quantity of the residual gas is large, a probe current attenuates rapidly. Unless the decrease of the probe current is compensated by the increase of the extraction voltage or the like, the probe current decreases to the extent of not conforming to specimen observation before specimen observation operation is finished. In contrast, when the degree of vacuum in the electron gun is high, namely when the quantity of the residual gas is small, the decrease of the probe current is gradual.
Designers of the cold-FE electron gun have heretofore obtained a degree of vacuum necessary for field emission by pumping a vacuum chamber with an ion pump or the like. In a vacuum region of about 10−8 Pa or more, however, the pumping speed of the ion pump lowers significantly from the characteristic of the pumping principle. Consequently, as shown in Patent Literature 2, proposed is a pumping method of using an NEG (Non-Evaporable Getter) pump or the like, which is based on the pumping principle of chemically adsorbing gas molecules to the surface of an alloy having chemical activity, together with an ion pump, and the method has been utilized.
The problem to be solved by the present invention is that, when extraction voltage is changed during observation in an electron microscope equipped with a magnetic field immersion type cold-FE electron gun, the focal distance of the electron gun changes, the readjustment of the electron gun and an electron optical system is required, and observation efficiency (throughput) deteriorates.
The present invention is configured to improve vacuum in the magnetic field immersion type cold-FE electron gun. Further, the most important feature of the present invention is configured to make the readjustment of the electron gun and the electron optical system unnecessary even in long time observation, and to make (high-throughput) observation possible, by cleaning the electron source periodically.
The magnetic field immersion type cold-FE electron gun according to the present invention has a function of increasing the degree of vacuum in an interior thereof and cleaning the electron source and recovering probe current without changing optical conditions during operation. Consequently, a specimen can be observed without the necessity of the readjustment of the electron gun and an electron optical system even in long time measurement.
An electron microscope equipped with a magnetic field immersion type cold-FE electron gun is shown in
The electron gun 1 generates an electron beam 10, the electron optical system 2 converges and deflects the electron beam 10, and a specimen 31 is irradiated with the electron beam. The specimen holder 3 retains the specimen 31 and moves, tilts, and exchanges the specimen 31 when needed. The detector 4 measures reflection electrons, secondary electrons, transmission electrons, scattering electrons, X-rays, etc. emitted from the specimen 31. The power source unit 6 supplies electric power to the electron gun 1 and the electron optical system 2, adjusts output, and controls the electron beam to a state required of an operator. Further, it converts information from the detector 4 into digital signals. The controller 5 controls the electron gun 1 and the electron optical system 2 through the power source unit 6, processes information from the detector 4 through the power source unit 6, and displays or records the information in the manner of being viewable by an operator. The power source unit 6 is divided broadly into a control/detection system power source 61 and an electron gun power source 62.
Here, details of a structure of the magnetic field immersion type cold-FE electron gun 1 according to an embodiment of the present invention are shown in
Here, a magnetic lens 120 is one made of a permanent magnet. The magnetic lens generates an axial magnetic field having a bell-shaped strength on a center axis of the electron gun, in which the electron source is located, in a direction parallel with the axis, the axial magnetic field functions as the magnetic lens to focus the electron beam, and thus the electron beam is focused. The strength of the magnetic field generated by the magnetic lens is shown along a horizontal axis in
Here, the electron source is located at a position physically separated from a ground potential by an acceleration tube and is under a high voltage equivalent to an acceleration voltage. Consequently, an ordinary vacuum pump cannot be placed in the vicinity of the electron source. This is because a power source can hardly be supplied. An ordinary vacuum pump has to be placed around a ground potential. Such an ion pump is shown as 17a in the figure. Meanwhile, a chemical adsorption pump such as an NEG (Non-Evaporable Getter) pump does not require a power source when it is driven and hence can be placed under a high voltage. The distance between the pump and the electron source should be reduced to the maximum possible extent in order to improve the degree of vacuum around the electron source and hence a getter pump 17a is placed in the vicinity of the electron source 11 as shown in
In such an embodiment, it is possible to improve the degree of vacuum around the electron source in comparison with a conventional magnetic field immersion type cold-FE electron gun and an electron microscope operator can use an electron beam without reducing a probe current for a long period of time (about 30 min. or more) usable for observation. As a result, the electron gun and the electron microscope, which make it possible to reduce the readjustment frequency of the electron gun and the electron optical system and allow stable and highly-efficient (high throughput) observation, can be provided.
By improving the degree of vacuum in the electron gun, stability can be obtained for a long period of probe time and moreover, when observation for a longer period of time is intended, by cleaning the electron source during the use of the electron microscope, the electron gun can be used continuously without the readjustment of the electron gun and the electron optical system.
The method is shown as a flowchart in
The controller 5 controls a power source system 62 and once reduces the extraction voltage to about 50 volts (Step 408). After waiting for the reduction and stabilization of the extraction voltage, the controller 5 energizes a filament and cleans the surface of the electron source (Step 409). After the cleaning, the controller 5 applies the extraction voltage again, on this occasion reads out values of the extraction voltage and the focusing voltage stored in the controller, and controls the power source system so that they may be identical values to the stored them (Steps 410 and 404).
By the method, although once the extraction voltage of the electron gun reduces, the electron source is cleaned, and successively the state where an original extraction voltage is applied is recovered, since an acceleration voltage, the extraction voltage, and the focusing voltage are identical to those before cleaning, a condition of the electron beam is the same as that before the electron source is cleaned and it is unnecessary to readjust the electron gun and the electron optical system. An operator can continue to observe a specimen without being aware of the cleaning of the electron source.
By the control method, an operator does not require the readjustment of the electron gun and the electron optical system and can observe a specimen efficiently for a long period of time. Further, with a controller provided with the control method, it is possible to provide the electron microscope allowing efficient specimen observation to an operator.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2010-117317 | May 2010 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2011/061403 | 5/18/2011 | WO | 00 | 12/7/2012 |
