The present disclosure relates to a hermetic package device and a device module.
A micro electro mechanical system (MEMS) device that is a device in which a sensor, an actuator, and the like are integrated on a silicon substrate or the like by a microfabrication technique is practically used. Examples of the MEMS device include an infrared sensor, a gyroscope sensor, and an acceleration sensor.
Among the infrared sensors, an uncooled infrared sensor converts incident infrared rays into heat, as it is also referred to as a thermal sensor. Therefore, the uncooled infrared sensor includes a configuration for reading out change in temperature of an object as change of an electric signal, and has a heat insulation structure in which a sensor (imaging device) is thermally insulated from a base material in order to enhance detection sensitivity.
More specifically, the infrared sensor is arranged in a vacuum space sealed for enhancement of heat insulation property, namely, inside a vacuum package. At this time, it is known that silicon or ZnS that is low in oxygen content and is high in infrared transmittance is used or an antireflection film (AR coating: Anti-Reflection Coating) is formed, for a member serving as a lid of the vacuum package.
On the other hand, as a method of manufacturing the vacuum package, a wafer level package in which a device wafer provided with the MEMS device and a lid wafer facing the device wafer are joined in a vacuum atmosphere to form a plurality of vacuum packages has been proposed (for example, see PTL 1).
The hermetic package device configured by the wafer level package inevitably has a structure in which a bonding pad for electric connection provided on the device wafer is exposed from the lid wafer, and has a structure in which a bonding portion of the device wafer protrudes from the lid wafer. As a result, stress concentrates on a portion where a seal portion on a side from which the device wafer protrudes and the device wafer are in contact with each other.
Components such as devices, circuits, and wires provided on a semiconductor substrate are provided along a crystal orientation of the semiconductor substrate. In a conventional wafer level hermetic package having such a configuration, the seal portion joining the device wafer and the lid wafer is also arranged along the crystal orientation of the device wafer.
As a result, a direction in which the concentrated stress acts is coincident with a cleavage direction of the device semiconductor substrate. Therefore, there is an issue that a crack occurs on the device wafer, and the circuits or the wires arranged on the device wafer are accordingly broken or cut, respectively, to cause operation failure of the device.
The present disclosure discloses a technique for solving the above-described issues, and an object of the present disclosure is to prevent cracking of the device wafer and to provide a hermetic package device high in reliability.
A hermetic package device according to the present disclosure includes a device wafer including, on a mounting surface, a semiconductor circuit and a terminal for electrically connecting the semiconductor circuit and outside, a lid wafer arranged to face the mounting surface and a seal portion interposed between the device wafer and the lid wafer, and configured to form an airtight space of a vacuum atmosphere housing the semiconductor circuit between the device wafer and the lid wafer, wherein the device wafer includes a protruding region protruding from the lid wafer in a planar view, the terminal is provided in the protruding region, the seal portion has a polygonal shape in a planar view, and a side of the polygonal shape facing the protruding region is provided in a direction different from a crystal orientation of the device wafer.
A device module according to the present disclosure includes a hermetic package device including a device wafer including, on a mounting surface, a semiconductor circuit and a terminal for electrically connecting the semiconductor circuit and outside, a lid wafer arranged to face the mounting surface and a seal portion interposed between the device wafer and the lid wafer, and configured to form an airtight space of a vacuum atmosphere housing the semiconductor circuit between the device wafer and the lid wafer, wherein the device wafer includes a protruding region protruding from the lid wafer in a planar view, the terminal is provided in the protruding region, the seal portion has a polygonal shape in a planar view, and a side of the polygonal shape facing the protruding region is provided in a direction different from a crystal orientation of the device wafer, a circuit substrate, the hermetic package device mounted on the circuit substrate and an electronic component mounted on the circuit substrate and electrically connected to the terminal.
According to the present disclosure, the stress at the portion where the seal portion and the device wafer are in contact with each other can be relaxed. This makes it possible to prevent cracking of the device wafer, and to provide a hermetic package device or a device module high in reliability.
Hermetic package devices and device modules according to embodiments of the present disclosure are described below with reference to the drawings. The same or corresponding components are denoted by the same reference numerals, and repetitive description is omitted in some cases. This is common throughout the entire text of the specification.
A hermetic package device 100 according to Embodiment 1 is described with reference to
First, a basic configuration of the hermetic package device is described.
A silicon substrate is generally processed such that a crystal orientation thereof is directed to two directions parallel to a substrate surface and orthogonal to each other. A device wafer 1 and a lid wafer 2 are each manufactured by processing a silicon substrate. In
As illustrated in
The seal portion 10 includes a first base layer 31 pattern-formed on a mounting surface 1a of the device wafer 1, a second base layer 32 pattern-formed on a surface of the lid wafer 2 facing the mounting surface 1a, and a seal material layer 33 that is interposed between the first base layer 31 and the second base layer 32 to fill a gap therebetween. The first base layer 31 and the second base layer 32 are each continuously and seamlessly pattern-formed, and are also referred to as a sealing ring.
The seal material layer 33 is made of a solder material. However, the solder material is low in wettability to the surface (mounting surface 1a) of the device wafer 1 and to the surface of the lid wafer 2, and it is difficult for the solder material as is to join the device wafer 1 and the lid wafer 2. Therefore, the first base layer 31 and the second base layer 32 are each made of a material excellent in wettability with the solder material and excellent in adhesiveness with the corresponding wafer so as to function as intermediate layers for bonding the wafers and the seal material layer 33.
As such materials, for example, the material of the seal material layer 33 is lead-free solder, and the material of the first base layer 31 and the second base layer 32 is nickel; however, the materials are not limited thereto, and optional materials are selectable. However, high-temperature solder and AuSn solder are high in environmental load and price. Therefore, lead-free solder is suitable.
By the seal portion 10 configured as described above, an airtight space 22 surrounded by the device wafer 1, the lid wafer 2, and the seal portion 10 is maintained in a vacuum atmosphere. To ensure a vacuum volume, the seal portion 10 is formed to have a thickness of 50 μm to 150 μm, and has a thickness of 100 μM in the present embodiment. Although the inside of the airtight space 22 is the vacuum atmosphere, the vacuum atmosphere does not indicate a completed vacuum state, and may have a vacuum degree necessary to maintain heat insulation property.
An infrared imaging device 3, a scan circuit 4, and a readout circuit 5 are arranged in a region 20 inside the seal portion 10 on the mounting surface 1a of the device wafer 1. The MEMS and the semiconductor devices including the imaging device 3, the scan circuit 4, and the readout circuit 5 arranged in the region 20 are referred to as a semiconductor circuit 7. The semiconductor circuit 7 is arranged inside the airtight space 22 maintained in a vacuum atmosphere excellent in heat insulation property, which enhances reliability of the infrared sensor.
An unillustrated gas adsorbent referred to as a getter to maintain the vacuum degree is provided on a portion surrounded by the second base layer 32 on the lid wafer 2. Further, a recess for increasing the vacuum volume is provided in some cases. Furthermore, an antireflection film referred to as an AR coating for improving infrared transmittance is provided on an outer surface of the lid wafer 2 in some cases.
In a planar view, namely, in a case of being viewed from the Z axis direction, the device wafer 1 includes a region protruding from the lid wafer 2, and the protruding region is referred to as a protruding region 21. A plurality of terminals 8 (bonding pads) for electrically connecting the semiconductor circuit 7 and the outside are provided on the mounting surface 1a of the protruding region 21. The terminals 8 and the semiconductor circuit 7 are electrically connected through unillustrated wires provided on the mounting surface 1a.
The terminals 8 configured as described above are electrically connected to an unillustrated circuit substrate and the like through wires and the like. As a result, the connected components function as a device module 200 (
A characteristic configuration of the hermetic package device 100 according to the present disclosure is described on the premise of the above-described configuration. As illustrated in
An auxiliary line y-y illustrated in
Next, effects by a heretic package sensor according to Embodiment 1 of the present disclosure are described.
A point D in
The hermetic package device 100 is once heated to a high temperature in the vacuum atmosphere to melt the solder material of the seal material layer 33, and is then lowered in temperature. As a result, the airtight space 22 is formed between the device wafer 1 and the lid wafer 2. A linear expansion coefficient of the solder used for the seal material layer 33 is greater than a linear expansion coefficient of silicon used for the device wafer 1 and the lid wafer 2. Therefore, in a normal use state, residual stress in a direction from the point D to the lid wafer (+Z direction) and in a direction from the point D to the semiconductor circuit (−X direction) acts on the point D.
Description is given with reference to
In contrast, in the hermetic package device 100 according to Embodiment 1 of the present disclosure, the side 11a is arranged so as to be inclined by the angle θ relative to the crystal orientation of the device wafer 1. In other words, the direction in which the concentrated stress acts is deviated by the angle θ from the crystal orientation, and stress concentration is relaxed. This makes it possible to avoid operation failure of the device caused by cracking of the device wafer 1, breakage of the circuits or cutting of the wires arranged on the device wafer 1. As a result, the hermetic package device high in reliability is obtainable.
In our reliability test, in a case where the angle θ was zero as in the conventional hermetic package, namely, in a case where the side 11a of the seal portion 10 was parallel to the crystal orientation of the device wafer 1, a crack occurred at the point D as the contact point between the device wafer 1 and the seal portion 10, and accordingly, airtightness of the airtight space 22 was lost and operation failure occurred on the hermetic package device 100. However, in a case where the angle θ was increased from zero, operation failure did not occur in the reliability test.
On the other hand, the semiconductor circuit 7, the terminals 8, and the like are arranged such that outer shapes thereof are parallel to the crystal orientation. Therefore, an area where the seal portion 10 is installed is increased in the hermetic package device, as the angle θ is set to a larger value, which causes an issue that the device size is increased. Influence by the angle θ is increased, as the area of the semiconductor circuit 7 is increased. Therefore, it is necessary to select the angle θ so that the size of the hermetic package device is within an allowable range. Therefore, the angle θ is preferably greater than 0 degrees and 5 degrees or less, and more preferably 1 degree or more and 3 degrees or less.
The sealing ring of the device wafer and the lid wafer according to the present embodiment is formed by electrolytic nickel plating. A width of the sealing ring by the electrolytic nickel plating is formed using an existing photolithography technique, and the optional angle θ can be formed by a pattern of a photomask.
As described above, the hermetic package device 100 according to Embodiment 1 includes the device wafer 1 including, on the mounting surface 1a, the semiconductor circuit 7 and the terminals 8 electrically connecting the semiconductor circuit 7 and the outside, the lid wafer 2 arranged to face the mounting surface 1a, and the seal portion 10 interposed between the device wafer 1 and the lid wafer 2, and configured to form the airtight space 22 of the vacuum atmosphere housing the semiconductor circuit 7 between the device wafer 1 and the lid wafer 2.
The device wafer 1 includes the protruding region 21 protruding from the lid wafer 2 in a planar view. The terminals 8 are provided in the protruding region 21. The seal portion 10 has a polygonal shape in a planar view, and the side 11a facing the protruding region 21 is provided in a direction different from the crystal orientation of the device wafer 1.
Further, the angle θ formed by the side 11a facing the protruding region 21 and the crystal orientation of the device wafer 1 is desirably greater than 0 degrees and 5 degrees or less, and further desirably 1 degree or more and 3 degrees or less.
According to such a configuration, since the side 11a is arranged so as to be inclined by the angle θ relative to the crystal orientation of the device wafer 1, the direction in which the concentrated stress acts is deviated by the angle θ from the crystal orientation. As a result, the stress concentration is relaxed, which makes it possible to avoid operation failure of the device caused by cracking of the device wafer, breakage of the circuits or cutting of the wires arranged on the device wafer 1. Thus, the hermetic package device high in reliability is obtainable.
A hermetic package device 110 according to Embodiment 2 is described. In Embodiment 1, all of the sides of the seal portion 10 are configured so as not to be parallel to the crystal orientation of the device wafer 1. In Embodiment 2, the side 11a of the seal portion 10 facing the protruding region 21 is configured so as not to be parallel to the crystal orientation, and the other sides are configured so as to be parallel to the crystal orientation.
The seal portion 10 of the hermetic package device 110 according to Embodiment 2 includes sides 11a, 12b, 12c, and 12d. Materials, cross-sectional structures, and the like of the sides 12b. 12c, and 12d are the same as the materials, the cross-sectional structures, and the like of the sides 11a, 11b, 11c, and 11d.
The sides 12b. 12c, and 12d respectively correspond to the sides 11b, 11c, and 11d according to Embodiment 1, but are arranged parallel to the X axis or the Y axis as in the conventional hermetic package device. In other words, the sides 12b, 12c, and 12d are arranged parallel to the crystal orientation of the device wafer 1. The device wafer 1 does not protrude from the lid wafer 2 at portions facing to the sides 12b. 12c, and 12d, and the sides 12b. 12c, and 12d do not face the protruding region.
The wires electrically connecting the semiconductor circuit 7 on the device wafer 1 and the outside are arranged so as not to intersect with the seal portion 10 at a portion other than the side 11a facing the protruding region 21.
In other words, in Embodiment 2, the sides 12b, 12c, and 12d of the seal portion 10 not facing the protruding region 21 with no concern of operation failure of the device caused by stress concentration, cracking of the device wafer 1, breakage of the circuits or cutting of the wires arranged on the device wafer 1 are provided in the direction same as the crystal orientation of the device wafer 1 as in the conventional hermetic package.
The other portions are similar to Embodiment 1, and description thereof is omitted.
Embodiment 2 also achieves a stress relaxing effect as in Embodiment 1. Further, in Embodiment 2, the size of the hermetic package device 110 can be reduced as compared with Embodiment 1. Embodiment 2 is effective for a case where all of the sides of the sealing ring cannot be inclined and the size of the hermetic package device 110 cannot be increased due to restriction of device layout.
Note that the side of the seal portion 10 facing the protruding region 21 may not be a single side not parallel to the crystal orientation.
It is noted that, even when the side of the seal portion 10 facing the protruding region 21 partially includes a portion parallel to the crystal orientation as described above, configuring most part of the side not to be parallel to the crystal orientation makes it possible to exert a certain effect of relaxing stress concentration.
A hermetic package device 120 according to Embodiment 3 is described with reference to
In Embodiment 1, the side of the seal portion 10 facing the protruding region 21 is the single side 11a. In contrast, in Embodiment 3, the side of the seal portion 10 facing the protruding region 21 includes a plurality of sides, and the plurality of sides are arranged in a zigzag manner.
The sides 13a. 13b, and 13c are arranged so as not to be parallel to the crystal orientation (X direction and Y direction on sheet surface). Angles formed by the sides 11a, 11b, and 11c and the auxiliary lines y-y are θ1, θ2, and θ3, respectively. Absolute values of the angles θ1, θ2, and θ3 may be equal to one another or different from one another.
Each of the angles θ1 and θ3 is measured in a clockwise direction as viewed from the auxiliary lines y-y, whereas the angle θ2 is measured in a counterclockwise direction as viewed from the auxiliary lines y-y. In other words, it can be said that signs of the angles θ1 and θ3 are different from a sign of the angle θ2, or the angles θ1, θ2, and θ3 are zigzag to the auxiliary lines y-y (crystal orientation).
In
In other words, the side of the seal portion 10 facing the protruding region 21 includes the plurality of sides arranged in a zigzag manner as illustrated in Embodiment 3, which makes it possible to suppress increase in size of the hermetic package device.
Description of the other portions is omitted.
As described above, the hermetic package device 120 according to Embodiment 3 includes the device wafer 1 including, on the mounting surface 1a, the semiconductor circuit 7 and the terminals 8 electrically connecting the semiconductor circuit 7 and the outside, the lid wafer 2 arranged to face the mounting surface 1a, and the seal portion 10 interposed between the device wafer 1 and the lid wafer 2, and configured to form the airtight space 22 of the vacuum atmosphere housing the semiconductor circuit 7 between the device wafer 1 and the lid wafer 2.
The device wafer 1 includes the protruding region 21 protruding from the lid wafer 2 in a planar view. The terminals 8 are provided in the protruding region 21. The seal portion 10 has a polygonal shape in a planar view, and includes the side 13a facing the protruding region 21 provided in a direction different from the crystal orientation of the device wafer 1. In Embodiment 3, the side 13 includes the sides 13a. 13b, and 13c arranged in a zigzag manner.
According to such a configuration, effects similar to the effects by the hermetic package device 100 according to Embodiment 1 are achievable. In addition, in the hermetic package device 120 according to Embodiment 3, the side of the seal portion 10 facing the protruding region 21 includes the plurality of sides arranged in a zigzag manner. This achieves the effect of suppressing increase in size of the hermetic package device.
Note that, in Embodiment 3, the side of the seal portion 10 facing the protruding region 21 is divided into three sides, and the three sides are arranged in a zigzag manner; however, the side may be divided into two sides, and the two sides may be arranged in a V-shape.
Alternatively, the number of divisions may be four or more, and lengths of the divided sides may not be equal to one another. Further, even when a side arranged parallel to the crystal orientation is provided together with the plurality of sides arranged in a zigzag manner or in a V-shape, it is possible to suppress increase in size of the hermetic package device.
A hermetic package device 130 according to Embodiment 4 is described with reference to
In Embodiment 4, the device wafer 1 includes portions protruding from the lid wafer 2 at two positions. One of the portions is the protruding region 21 as in Embodiment 1, and the other portion is a protruding region 21a.
The protruding region 21a as a second protruding region is arranged on a side opposite to the protruding region 21 as a first protruding region, with the airtight space 22 in between. The plurality of terminals 8 (bonding pads) electrically connected to the imaging device 3, the scan circuit 4, and the readout circuit 5 through unillustrated wires are also provided on the mounting surface 1a of the protruding region 21a.
The seal portion 10 according to Embodiment 4 has a polygonal shape including sides 11a. 12b. 14c, and 12d. The side 11a faces the protruding region 21, and is provided in a direction different from the crystal orientation. The sides 12b and 12d are provided in the direction same as the crystal orientation.
The side 14c faces the protruding region 21a, and is provided in a direction different from the crystal orientation of the device wafer 1. A material, a cross-sectional structure, and the like of the side 14c are the same as the materials, the cross-sectional structures, and the like of the sides 11a, 12b, and 12d. Description of the other portions is omitted.
The hermetic package device 130 according to Embodiment 4 configured as described above also achieves the stress relaxing effect in a manner similar to Embodiment 1.
Note that the first protruding region 21 and the second protruding region 21a are arranged on the sides opposite to each other with the airtight space 22 in between; however, the first protruding region 21 and the second protruding region 21a may be arranged adjacent to each other, for example, on the side 11a and the side 12b. Further, the protruding regions may be arranged on three or more sides.
In Embodiment 5, a device module in which any of the hermetic package devices described in Embodiments 1 to 4 is mounted with other electronic components on a circuit substrate is described.
The configuration of the hermetic package device portion is described using the hermetic package device 100; however, the configuration of the hermetic package device portion is similar to any of Embodiments 1 to 4, and the hermetic package device 100 may be replaced with any of the hermetic package devices 110, 111, 120, and 130. Moreover, description of similar portions is omitted, and
As illustrated in
The mounted electronic components are electrically connected to the terminals 8 of the hermetic package device 100 by unillustrated wire bonding and the like, to form the device module 200. In Embodiment 5, the hermetic package device 100 and the electronic components 206 are fixed to the circuit substrate 202 with thermosetting conductive adhesives 208.
Although not illustrated, other components, a cover, and the like necessary for configuring the device module 200 are further provided.
The device module 200 according to Embodiment 5 includes the hermetic package device described in any of Embodiments 1 to 4, and is robust to vibration and impact. For example, in a case of using the hermetic package device 100 functioning as an infrared sensor, an infrared sensor that is robust to vibration and impact, prevents cracking of the device wafer, and is high in reliability is obtainable.
The present disclosure is not limited to the above-described embodiments, and includes various modifications. For example, the above-described embodiments are described in detail for facilitating understanding of the present disclosure, and are not necessarily limited to the embodiments including all of the described configurations.
Further, a part of the configuration of one embodiment can be replaced with the configuration of the other embodiment, and the configuration of one embodiment can be added to the configuration of the other embodiment. Furthermore, addition, deletion, and replacement of the other configuration can be performed on a part of the configuration of each of the embodiments.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/036754 | 10/5/2021 | WO |