This application is National Stage application of PCT international patent application PCT/CN2016/086751, filed on Jun. 22, 2016 which claims the priority to Chinese Patent Application No. 201510760338.1, titled “INSULATED GATE BIPOLAR TRANSISTOR AND PREPARATION METHOD THEREFOR”, filed on Nov. 10, 2015 with the State Intellectual Property Office of People's Republic of China, both of which are incorporated herein by reference in their entireties.
The present disclosure relates to the technical field of insulated gate bipolar transistor (IGBT), and in particular to an insulated gate bipolar transistor and a method for fabricating an insulated gate bipolar transistor.
An insulated gate bipolar transistor has advantages of a low on-state voltage drop, a great current capacity, a high input impedance, a fast response speed and simple control. Therefore, the insulated gate bipolar transistor is widely applied to the fields of industry, information, new energy, medical science, transportation and so on.
Reference is made to
In view of this, an insulated gate bipolar transistor is provided according to the present disclosure. By arranging an auxiliary trench gate below an emitter metal electrode located between a first primary trench and a second primary trench, a carrier path is provided when the insulated gate bipolar transistor is turned off. In this way, not only the turn-off speed of the insulated gate bipolar transistor is increased, but also the reverse-biased safety operating area characteristic of the insulated gate bipolar transistor is improved, thereby improving the performance of the insulated gate bipolar transistor.
To achieve the above objective, the following technical solutions are provided according to the present disclosure.
An insulated gate bipolar transistor including at least one cell is provided, where the cell includes:
Preferably, the insulated gate bipolar transistor further includes:
Preferably, the insulated gate bipolar transistor further includes:
Preferably, the insulated gate bipolar transistor further includes: a well region located between the base region and the drift region.
Preferably, a distance between the first primary trench and the auxiliary trench is the same as a distance between the second primary trench and the auxiliary trench.
Preferably, a depth of the first primary trench extending to the drift region, a depth of the second primary trench extending to the drift region, and a depth of the auxiliary trench extending to the drift region are the same.
Preferably, a width of the first primary trench, a width of the second primary trench, and a width of the auxiliary trench are the same.
Preferably, the first primary gate layer, the second primary gate layer and the auxiliary gate layer are all polysilicon gate layers.
A method for fabricating an insulated gate bipolar transistor is further provided according to the present disclosure. The method includes:
Preferably, when preparing an emitter metal electrode window between the first source region and the second source region, the method further includes:
As compared with the conventional technology, technical solutions provided by the present disclosure have at least the following advantages.
An insulated gate bipolar transistor and a method for fabricating an insulated gate bipolar transistor are provided according to the present disclosure. The transistor includes at least one cell. The cell includes: a drift region; a base region located on a surface of the drift region; a first primary trench, a second primary trench and an auxiliary trench located at a side of the base region away from the drift region, where the auxiliary trench is located between the first primary trench and the second primary trench, the first primary trench, the second primary trench and the auxiliary trench all extend to the drift region, a first primary gate layer is arranged in the first primary trench, a second primary gate layer is arranged in the second primary trench, an auxiliary gate layer is arranged in the auxiliary trench, and a first gate oxide layer is arranged between an inner wall of the first primary trench and the first primary gate layer, between an inner wall of the second primary trench and the second primary gate layer, and between an inner wall of the auxiliary trench and the auxiliary gate layer; an emitter metal electrode and an auxiliary gate layer extraction electrode located between the first primary trench and the second primary trench and located at a side of the auxiliary gate layer away from the drift region, where the emitter metal electrode extends to the base region, and an auxiliary gate oxide layer is arranged between the emitter metal electrode and the auxiliary gate layer; and a first source region located between the first primary trench and the emitter metal electrode and located at a side of the base region away from the drift region, and a second source region located between the second primary trench and the emitter metal electrode and located at a side of the base region away from the drift region, where neither the first source region nor the second source region is in contact with the auxiliary trench.
It follows that, according to the technical solutions provided by the present disclosure, an auxiliary trench gate (that is, a structure including an auxiliary trench, an auxiliary gate layer and a corresponding gate oxide layer) is arranged below an emitter metal electrode located between the first primary trench and the second primary trench, to provide a carrier path when the insulated gate bipolar transistor is turned off. Therefore, not only the turn-off speed of the insulated gate bipolar transistor is increased, but also the reverse-biased safety operating area characteristic of the insulated gate bipolar transistor is improved, thereby improving the performance of the insulated gate bipolar transistor.
The drawings to be used in the description of embodiments of the present disclosure or the conventional technology are described briefly as follows, so that technical solutions according to the embodiments of the present disclosure or the conventional technology may become clearer. Apparently, the drawings in the following description only illustrate some embodiments of the present disclosure. For those skilled in the art, other drawings may be obtained based on these drawings without any creative work.
The technical solutions according to embodiments of the present disclosure will be described clearly and completely as follows in conjunction with the accompany drawings in the embodiments of the present disclosure. Apparently, the described embodiments are only a part rather than all of the embodiments according to the present disclosure. All the other embodiments obtained by those skilled in the art based on the embodiments in the present disclosure without any creative work fall within the scope of protection of the present disclosure.
As described in the background, the existing insulated gate bipolar transistor has a low turn-off speed, thereby affecting the performance of the transistor.
Based on this, an insulated gate bipolar transistor and a method for fabricating an insulated gate bipolar transistor are provided according to embodiments of the present disclosure. An auxiliary trench gate is arranged below an emitter metal electrode located between a first primary trench and a second primary trench, to provide a carrier path when the insulated gate bipolar transistor is turned off. Therefore, not only the turn-off speed of the insulated gate bipolar transistor is increased, but also the reverse-biased safety operating area characteristic of the insulated gate bipolar transistor is improved, thereby improving the performance of the insulated gate bipolar transistor. To attain the objective, technical solutions provided by embodiments of the present disclosure are described as follows. The technical solutions according to embodiments of the present disclosure will be described in detail in conjunction with
It should be illustrated that, the insulated gate bipolar transistor is described by taking an N-type base material as an example in the following embodiments of the present disclosure. That is, the drift region is an N-drift region, the base region is a P-base region, and the source region is an N+ source region.
Specifically, reference is made to
It should be noted that, the insulated gate bipolar transistor provided by the embodiment of the present disclosure further includes a collector region, a collector metal electrode and other structures that are the same as components in the conventional technology, which will not be described here.
According to the insulated gate bipolar transistor provided by the above embodiment of the present disclosure, the auxiliary gate layer extraction electrode is in contact with the auxiliary gate layer, functioning as a connection electrode of the auxiliary gate layer. The auxiliary gate oxide layer is arranged at an interface between the auxiliary gate layer and the emitter metal electrode to avoid contact between the auxiliary gate layer and the emitter metal electrode. The auxiliary gate oxide layer totally covers the interface between the emitter metal electrode and the auxiliary gate layer. Alternatively, the auxiliary gate oxide layer not only totally covers the interface between the emitter metal electrode and the auxiliary gate layer, but also extends to cover edges of the auxiliary gate layer extraction electrode. Additionally, sizes of the emitter metal electrode, the source region and the auxiliary gate layer extraction electrode and the extension length of the auxiliary gate oxide layer are not limited by embodiments of the present disclosure, and may be designed specifically according to the actual situations.
Specifically, to avoid an increase in a volume of the insulated gate bipolar transistor due to arranging the auxiliary gate layer extraction electrode, an auxiliary gate layer extraction electrode window may be formed by etching in a region above the auxiliary trench, and then an auxiliary gate layer extraction electrode may be prepared at the window. As shown in
Furthermore, to improve the performance of the insulated gate bipolar transistor, the insulated gate bipolar transistor provided by the embodiment of the present disclosure further includes multiple virtual gate structures. As shown in
As shown in
It should be noted that, the number of first virtual trench gates (that is, structures including the first virtual trench, the first virtual gate layer and the second gate oxide layer) and the number of second virtual trench gates (that is, structures including the second virtual trench, the second virtual gate layer and the third gate oxide layer) are not limited by the embodiments of the present disclosure, which may be designed specifically according to the actual situations.
Furthermore, reference is made to
A method for fabricating an insulated gate bipolar transistor according to embodiments of the present disclosure is described hereinafter in conjunction with
In step S1, a substrate is provided.
The substrate is provided, and the substrate includes a drift region and a base region located on a surface of the drift region.
As shown in
In step S2, trench gates are prepared.
A first primary trench, a second primary trench and an auxiliary trench are prepared at a side of the base region away from the drift region. The first primary trench is filled with a first primary gate layer, the second primary trench is filled with a second primary gate layer, and the auxiliary trench is filled with an auxiliary gate layer, after a first gate oxide layer is prepared at inner walls of the first primary trench, the second primary trench and the auxiliary trench. The auxiliary trench is located between the first primary trench and the second primary trench. The first primary trench, the second primary trench and the auxiliary trench all extend to the drift region.
As shown in
In addition, to improve the performance of the insulated gate bipolar transistor, a first virtual trench gate (that is, the first virtual trench 601, the first virtual gate layer 601a and the second gate oxide layer 601b) and a second virtual trench gate (that is, the second virtual trench 602, the second virtual gate layer 602a and the third gate oxide layer 602b) may be further prepared.
In step S3, a first source region and a second source region are prepared.
The first source region is prepared between the first primary trench and the auxiliary trench. The second source region is prepared between the second primary trench and the auxiliary trench.
As shown in
It should be noted that, the first source region and the second source region prepared in step S3 are not final two source regions in the insulated gate bipolar transistor, and the subsequent process of partial etching is performed on the first source region and the second source region to obtain a final first source region and a final second source region.
In step S4, an auxiliary gate oxide layer, an emitter metal electrode and an auxiliary gate layer extraction electrode are prepared.
An emitter metal electrode window is prepared between the first source region and the second source region. The auxiliary gate oxide layer is prepared on a surface of a side of the auxiliary gate layer away from the drift region, that is located at the emitter metal electrode window. The emitter metal electrode is prepared in the emitter metal electrode window. The auxiliary gate layer extraction electrode is prepared on a surface of a side of the auxiliary gate layer away from the drift region, that is located outside the emitter metal electrode window. Two side edges of the emitter metal electrode window are in contact with the first source region and the second source region respectively and extend to the base region.
As shown in
In addition, according to the method provided by the embodiments of the present disclosure, not only the auxiliary gate layer extraction electrode is prepared on the surface of the auxiliary gate layer directly, but also an auxiliary gate layer extraction electrode window is formed by etching in the region, to prepare the auxiliary gate layer extraction electrode. That is, when preparing the emitter metal electrode window between the first source region and the second source region, the method further includes:
Optionally, a width of the emitter metal electrode is greater than two times of a width of the auxiliary trench.
In all the above embodiments, a distance between the first primary trench and the auxiliary trench is the same as a distance between the second primary trench and the auxiliary trench. If the insulated gate bipolar transistor further includes virtual trench gates, a distance between the virtual trench and the primary trench, a distance between the primary trench and the auxiliary trench, and a distance between the virtual trenches at the same side are the same. Furthermore, a distance between adjacent trenches is the smallest distance that specific processing equipment can realize.
In addition, a depth of the first primary trench extending to the drift region, a depth of the second primary trench extending to the drift region, and a depth of the auxiliary trench extending to the drift region are the same.
In addition, a width of the first primary trench, a width of the second primary trench and a width of the auxiliary trench are the same.
The first primary gate layer, the second primary gate layer and the auxiliary gate layer provided by the embodiments of the present disclosure are all polysilicon gate layers. The first virtual gate layer and the second virtual gate layer may be polysilicon gate layers as well or may be made of other materials, which is not limited by the present disclosure. The auxiliary gate oxide layer, the first gate oxide layer, the second gate oxide layer and the third gate oxide layer are made of the same material and may be all silicon dioxide layers.
An insulated gate bipolar transistor and a method for fabricating an insulated gate bipolar transistor are provided according to the embodiments of the present disclosure. The transistor includes at least one cell. The cell includes: a drift region; a base region located on a surface of the drift region; a first primary trench, a second primary trench and an auxiliary trench located at a side of the base region away from the drift region, where the auxiliary trench is located between the first primary trench and the second primary trench, the first primary trench, the second primary trench and the auxiliary trench all extend to the drift region, a first primary gate layer is arranged in the first primary trench, a second primary gate layer is arranged in the second primary trench, an auxiliary gate layer is arranged in the auxiliary trench, and a first gate oxide layer is arranged between an inner wall of the first primary trench and the first primary gate layer, between an inner wall of the second primary trench and the second primary gate layer, and between an inner wall of the auxiliary trench and the auxiliary gate layer respectively; an emitter metal electrode and an auxiliary gate layer extraction electrode located between the first primary trench and the second primary trench and located at a side of the auxiliary gate layer away from the drift region, where the emitter metal electrode covers the auxiliary trench and extends to the base region, and an auxiliary gate oxide layer is arranged between the emitter metal electrode and the auxiliary gate layer; and a first source region located between the first primary trench and the emitter metal electrode and located at a side of the base region away from the drift region, and a second source region located between the second primary trench and the emitter metal electrode and located at a side of the base region away from the drift region, where neither the first source region nor the second source region is in contact with the auxiliary trench.
It follows that, according to the technical solutions provided by the embodiments of the present disclosure, an auxiliary trench gate (that is, a structure including an auxiliary trench, an auxiliary gate layer and a corresponding gate oxide layer) is arranged below the emitter metal electrode located between the first primary trench and the second primary trench, to provide a carrier path when the insulated gate bipolar transistor is turned off. Therefore, not only the turn-off speed of the insulated gate bipolar transistor is increased, but also the reverse-biased safety operating area characteristic of the insulated gate bipolar transistor is improved, thereby improving the performance of the insulated gate bipolar transistor.
The above description of the embodiments disclosed herein enables those skilled in the art to implement or use the present disclosure. Numerous modifications to the embodiments are apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without deviating from the spirit or scope of the present disclosure. Therefore, the present disclosure is not limited to the embodiments described herein, but conforms to the widest scope consistent with the principles and novel features disclosed herein.
Number | Date | Country | Kind |
---|---|---|---|
2015 1 0760338 | Nov 2015 | CN | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/CN2016/086751 | 6/22/2016 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2017/080213 | 5/18/2017 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
5894149 | Uenishi et al. | Apr 1999 | A |
6437399 | Huang | Aug 2002 | B1 |
6710403 | Sapp | Mar 2004 | B2 |
6781200 | Ishimura | Aug 2004 | B2 |
7449762 | Singh | Nov 2008 | B1 |
7498634 | Tsuzuki | Mar 2009 | B2 |
7504306 | Sapp | Mar 2009 | B2 |
7595241 | Matocha | Sep 2009 | B2 |
7691711 | Stum | Apr 2010 | B2 |
8829641 | Marchant | Sep 2014 | B2 |
8872278 | Hao | Oct 2014 | B2 |
20020070418 | Kinzer | Jun 2002 | A1 |
20030042537 | Nakamura | Mar 2003 | A1 |
20030141542 | Ishimura et al. | Jul 2003 | A1 |
20040041207 | Takano | Mar 2004 | A1 |
20050167742 | Challa | Aug 2005 | A1 |
20060214221 | Challa | Sep 2006 | A1 |
20070114570 | Yamaguchi et al. | May 2007 | A1 |
20070170511 | Huang | Jul 2007 | A1 |
20070210350 | Omura | Sep 2007 | A1 |
20080224207 | Sakamoto et al. | Sep 2008 | A1 |
20080265315 | Mauder | Oct 2008 | A1 |
20090140329 | Yoshimochi | Jun 2009 | A1 |
20100193835 | Hshieh | Aug 2010 | A1 |
20100193836 | Okuno et al. | Aug 2010 | A1 |
20110018029 | Pfirsch | Jan 2011 | A1 |
20120217513 | Tega | Aug 2012 | A1 |
20120267680 | Oya et al. | Oct 2012 | A1 |
20130037853 | Onozawa | Feb 2013 | A1 |
20130175574 | Matsuura | Jul 2013 | A1 |
20130256744 | Tang | Oct 2013 | A1 |
20140003109 | Shiraishi | Jan 2014 | A1 |
20140048872 | Hsieh | Feb 2014 | A1 |
20140054644 | Hikasa | Feb 2014 | A1 |
20140124830 | Rahimo | May 2014 | A1 |
20140124831 | Rahimo | May 2014 | A1 |
20140187031 | Sung | Jul 2014 | A1 |
20140197876 | Laven | Jul 2014 | A1 |
20140357048 | Meiser | Dec 2014 | A1 |
20150060937 | Hikasa | Mar 2015 | A1 |
20150129927 | Sumitomo | May 2015 | A1 |
20150263150 | Matsudai | Sep 2015 | A1 |
20150279985 | Philippou | Oct 2015 | A1 |
20150325558 | Hikasa | Nov 2015 | A1 |
20150325687 | Baburske | Nov 2015 | A1 |
20150325688 | Baburske | Nov 2015 | A1 |
20150349103 | Onozawa | Dec 2015 | A1 |
20160020290 | Kitagawa | Jan 2016 | A1 |
20160043206 | Ikegami | Feb 2016 | A1 |
20160079238 | Siemieniec | Mar 2016 | A1 |
20160181417 | Kampen | Jun 2016 | A1 |
20160190123 | Laven | Jun 2016 | A1 |
20160211257 | Yoshida | Jul 2016 | A1 |
20160284824 | Nagata | Sep 2016 | A1 |
20170047444 | Tanaka | Feb 2017 | A1 |
20170069741 | Na | Mar 2017 | A1 |
20170077004 | Onozawa | Mar 2017 | A1 |
20170110573 | Laforet | Apr 2017 | A1 |
20170141103 | Kameyama | May 2017 | A1 |
20170170273 | Naito | Jun 2017 | A1 |
20170271488 | Udrea | Sep 2017 | A1 |
20170317175 | Naito | Nov 2017 | A1 |
20170345905 | Siemieniec | Nov 2017 | A1 |
20180083101 | Kudo | Mar 2018 | A1 |
20180083132 | Dainese | Mar 2018 | A1 |
20180190649 | Laven | Jul 2018 | A1 |
20180190805 | Liu | Jul 2018 | A1 |
20180323294 | Okuda | Nov 2018 | A1 |
20180342604 | Ogura | Nov 2018 | A1 |
20180358449 | Zeng | Dec 2018 | A1 |
Number | Date | Country |
---|---|---|
101794813 | Aug 2010 | CN |
102751329 | Oct 2012 | CN |
103748685 | Apr 2014 | CN |
104183634 | Dec 2014 | CN |
104916672 | Sep 2015 | CN |
105226090 | Jan 2016 | CN |
102005019178 | Nov 2006 | DE |
H09331063 | Dec 1997 | JP |
2004153112 | May 2004 | JP |
2008283112 | Nov 2008 | JP |
2013120809 | Jun 2013 | JP |
2015038954 | Feb 2015 | JP |
2017059672 | Mar 2017 | JP |
Entry |
---|
International Search Report for PCT/CN2016/086751, dated Sep. 19, 2016, ISA/CN. |
The Japanese First Office Action dated Feb. 1, 2019 along with the English Translation. |
Number | Date | Country | |
---|---|---|---|
20180190805 A1 | Jul 2018 | US |