The present invention is related to semiconductor processing technologies, and more particularly to nano-scale MOS devices (Nano-MOS Devices) and method of making
Since the invention of the first transistor and after decades of rapid development, lateral and longitudinal dimensions of transistors have shrunk drastically. According to the forecast of International Technology Roadmap for Semiconductors (ITRS), the feature sizes of transistors may reach 7 nm by 2018. The continual reduction in the feature sizes results in continual enhancement of the performance (speed) of transistors. It also enables us to integrate more devices on a chip of the same area, making integrated circuit with better and better performance while at the same time reducing unit function costs.
The continued shrinking in device feature sizes, however, also brings a series of challenges. Because the gate electrodes of conventional MOS devices typically use polysilicon, poly depletion effect (PDE) occurs when the feature sizes of conventional transistors with polysilicon gates have shrunk to a certain degree, preventing further enhancement in the performance of the transistors. The so-called poly depletion effect refers to a depletion layer being formed in the polysilicon gate when the transistor is in the on-state. Because the depletion layer superimposes on the gate oxide layer, an effective gate oxide thickness observed from an electrical perspective is the sum of the actual thickness of the gate oxide and the thickness of the poly depletion layer, resulting in increased effective gate oxide thickness and reduced transistor turn-on current.
Metal gates emerged in the efforts to solve the above-mentioned poly depletion effect problem. The so-called metal gate refers to metal being used as the gate of a MOS transistor. Because metal has relatively high conductivity, the metal gate can avoid gate depletion effect, making the MOS devices to have better performance.
However, the fabrication of nano-scale metal gates still has some technical difficulties. This is because the currently attainable minimum size for the metal gate depends mainly on lithography, and the resolution of current lithography system has not yet reached the range of a few nanometers. Moreover, lithography systems are expensive, and the associated processes are too costly.
Therefore, how to fabricate nano-scale metal gate and MOS devices has become the technological problems much needed to be solved by the industry.
The present invention purports to provide a nano-MOS device and a method for making the nano-MOS device, in order to reduce the feature sizes of MOS devices, and to improve the performance of MOS devices.
To solve the above problems, the present invention provides a method of making a nano-MOS devices, the method comprising:
(1) providing a semiconductor substrate;
(2) fabricating a gate oxide layer on the semiconductor substrate;
(3) fabricating a gate over the gate oxide layer, and forming side walls on both sides of the gate, wherein, the gate includes one or more metal-semiconductor compound nanowires; and
(4) performing source/drain implants to form source/drain regions in the semiconductor substrate;
wherein, Step (3) more specifically includes the following substeps:
In some embodiments, the gate is about 2˜11 nm long.
In some embodiments, the metal film is deposited onto the sidewalls on two sides of the polycrystalline semiconductor layer using a PVD process.
In some embodiments, a target material is partially ionized into an ionic state so as to produce metal ions, and a first bias voltage is applied to the polycrystalline semiconductor layer during the deposition of the metal film using the PVD method.
In some embodiments, a second bias voltage is applied on the target material to partially ionize the target material into the ionic state.
In some embodiments, the first bias voltage is any of a direct current bias voltage, an alternating current bias voltage or a pulsed biase voltage.
In some embodiments, the second bias voltage is any of a direct current bias voltage, an alternating current bias voltage or a pulsed biase voltage.
In some embodiments, the gate oxide layer is a high-K dielectric layer.
In some embodiments, the semiconductor substrate is silicon or silicon-on-insulator, the polycrystalline semiconductor layer is a polysilicon layer, and the metal-semiconductor-compound nanowires are metal silicide nanowires.
In some embodiments, the semiconductor substrate is germanium or germanium-on-insulator, the polycrystalline semiconductor layer is a polycrystalline germanium layer, and the metal-semiconductor-compound nanowires are metal germanide nanowires.
In some embodiments, the metal-semiconductor-compound nanowires are formed from chemical reaction between metal and the polycrystalline semiconductor layer, wherein, the metal can be any of nickel, cobalt, titanium, and ytterbium, or any of nickel, cobalt, titanium, and ytterbium incorporated with platinum.
In some embodiments, the metal is further incorporated with tungsten and/or molleybdem.
In some embodiments, the substrate is at a temperature of 0˜300° C. during the deposition of the metal film on the sidewalls on two sides of the polycrystalline semiconductor layer.
In some embodiments, the annealing temperature is about 200˜900° C.
At the same time, in order to solve the above problems, the present invention further provides a nano-MOS device fabricated using the above method for making nano-MOS devices. The nano-MOS device comprises:
a semiconductor substrate;
a gate oxide layer formed over the semiconductor substrate;
a gate formed over the gate oxide layer and having sidewalls on two sides thereof; and
source/drain regions formed in the semiconductor substrate on two sides of the gate.
In some embodiments, the gate is about 2˜11 nm long.
In some embodiments, the gate oxide layer is a high-K dielectric layer.
In some embodiments, the semiconductor substrate is silicon or silicon-on-insulator, and the metal-semiconductor-compound nanowire is a metal silicide nanowire.
In some embodiments, the semiconductor substrate is germanium or germanium-on-insulator, and the metal-semiconductor-compound nanowire is a metal germanide nanowire.
Compared to conventional technologies, the gate fabricated using the method for making a nano-MOS device according to embodiments of the present invention is a metal gate, thereby avoiding the poly depletion effect and enhancing the MOS device performance. The method forms metal gates by depositing a thin metal film on sidewall surfaces on two sides of a polycrystalline semiconductor layer. The metal in the metal film diffuses toward the sidewall surfaces of the polycrystalline semiconductor layer and forms, after annealing, metal-semiconductor-compound nanowires (i.e., metal gates) at the sidewall surfaces of the polycrystalline semiconductor layer. Thus, no high-resolution photolithography technology is required to form the metal-semiconductor-compound nanowires, resulting in significant cost saving.
Compared to conventional technologies, the gate of the nano-MOS device provided by the present invention includes a metal gate, thereby avoiding the poly depletion effect, resulting in enhanced MOS device performance.
A nano-MOS device and a method of making the nano-MOS device, as provided by embodiments of the present invention, are described in more detail below with respect to the drawings. The advantages and characteristics of the present invention will become clearer according to the description below and the claims. It should be noted that the drawings use simplified form and inaccurate proportions, and should only be used to aid in easily and clearly describing the embodiments
As a key idea of the present invention, a method for making a nano-MOS device is provided. The nano-MOS device has a metal gate, so as to avoid the poly depletion effect and achieve enhanced MOS device performance. The method forms the metal gate by depositing a thin metal film on sidewall surfaces on two sides of a polycrystalline semiconductor layer. The metal in the metal film diffuses toward the sidewall surfaces of the polycrystalline semiconductor layer and, after annealing, forms metal-semiconductor-compound nanowires (i.e., metal gates) at the sidewall surfaces of the polycrystalline semiconductor layer. Thus, no high-resolution photolithography technology is required to form the metal-semiconductor-compound nanowires, resulting in significant cost saving. Also, a nano-MOS device is provided. The gate of the nano-MOS device includes a metal gate, thereby avoiding the poly depletion effect, resulting in enhanced MOS device performance.
Reference is now made to
S101—providing a semiconductor substrate;
S102—fabricating a gate oxide layer 102 on the semiconductor substrate 101, wherein the gate oxide layer 102 is a high-K dielectric layer;
S103—fabricating a gate over the gate oxide layer 102, and forming side walls 104 on two sides of the gate, wherein, the gate includes one or more metal-semiconductor compound nanowires 103; wherein fabricating the gate over the gate oxide layer 102 further comprises:
S104—performing source/drain implants to form source/drain regions in the semiconductor substrate 101, wherein a source region 106 and a drain region 107 are formed in the semiconductor substrate 101 on two sides of each gate, completing the making of the nano-MOS device 100, as shown in
In further embodiments, the gate is about 2˜11 nm long.
In further embodiments, the metal film 130 is deposited onto the sidewalls on two sides of the polycrystalline semiconductor layer 110 using a PVD method. Further, a target material is partially ionized into an ionic state so as to produce metal ions and a first bias voltage is applied to the polycrystalline semiconductor layer 110 during the deposition of the metal film 130 using the PVD method, wherein partially ionizing the target material into an ionic state is done by applying a second bias voltage on the target material, and wherein, the first bias voltage is any of a direct current bias voltage, an alternating current bias voltage or a pulsed biase voltage, and the second bias voltage is any of a direct current bias voltage, an alternating current bias voltage or a pulsed biase voltage.
By partially ionizing the target material into an ionic state, causing it to produce metal ions, and by applying the first bias voltage to the polycrystalline semiconductor layer 110, causing the metal ions to accelerate toward the sidewalls of the polycrystalline semiconductor layer 110 and to enter the polycrystalline semiconductor layer 110, more metal ions can diffuse to the sidewalls of the polycrystalline semiconductor layer 110, and greater diffusion depth can be obtained. Thus, the eventually formed metal-semiconductor-compound nanowires 103 can have increased width, and the nano-MOS device 100 provided by embodiments of the present invention can have longer gate and larger feature sizes. Therefore, the nano-MOS device 100 provided by embodiments of the present invention can have adjustable gate length. In some embodiments, the gate length of the nano-MOS device 100 can be 2˜11 nm.
Note that in one embodiment of the present invention, a second bias voltage is applied on the target material to partially ionize the target material into the ionic state. The present invention is not thus limited, however, and any means of partially ionizing the target material into an ionic state would be included in the scope of protection of the present invention.
In further embodiments, the semiconductor substrate 101 is silicon or silicon-on-insulator, the polycrystalline semiconductor layer 110 is a polysilicon layer, and the metal-semiconductor-compound nanowires 103 are metal silicide nanowires
In further embodiments, the semiconductor substrate 101 is germanium or germanium-on-insulator, the polycrystalline semiconductor layer 110 is a polycrystalline germanium layer, and the metal-semiconductor-compound nanowires 103 are metal germanide nanowires
In one embodiment of the present invention, the semiconductor substrate 101 can be silicon or silicon-on-insulator, or germanium or germanium-on-insulator. It should be noted that the present invention is not thus limited—the semiconductor substrate 101 can be a semiconductor substrate of another type, such as gallium arsenide or any other III-V semiconductor substrate.
In a further embodiment, the metal/semiconductor compound nanowire 103 is formed from metal reacting with the polycrystalline semiconductor layer 110. The metal can be any of nickel, cobalt, titanium, and ytterbium, or any of nickel, cobalt, titanium, and ytterbium with platinum incorporation. The reason for the platinum incorporation is that pure nickel silicide has poor stability under high temperature, or tends to show non-uniformity in thickness and agglomeration, or forms nickel di-silicide (NiSi2), which has high resistivity, seriously affecting the device properties. Thus, in order to slow the growth of nickel silicide so as to prevent the nickel silicide film from agglomeration or forming nickel di-silicide, platinum can be incorporated into nickel with an appropriate ratio. The incorporation of platinum into other metals is similarly explained.
In a further embodiment, the metal is further incorporated with tungsten and/or molybdenum, in order to further control the growth of nickel silicide or platinum incorporated nickel silicide and the diffusion of nickel/platinum, and to increase the stability of the nickel silicide or platinum incorporated nickel silicide. The incorporation of tungsten and/or molybdenum into other metals is similarly explained.
Further, the substrate temperature is at 0˜300° C. when the metal film 130 is deposited on the sidewalls on two sides of the polycrystalline semiconductor layer 110. The reason for controlling the substrate temperature in this range is that nickel may react with the polycrystalline semiconductor layer 110 (e.g., polysilicon) directly to form nickel silicide when the deposition temperature exceeds 300° C., and excessive amount of nickel diffusion may happen at the same time, resulting in the loss of thickness control. Under the particular temperature, nickel would diffuse toward the polysilicon sidewalls via the surfaces but this diffusion has a saturation characteristic, i.e., the diffusion of nickel toward the polysilicon sidewalls mainly occurs in a thin layer at the silicon surfaces, forming a thin nickel layer having a certain silicon/nickel atomic ratio. The thickness of the thin nickel layer is related to the deposition temperature—the higher the temperature, the thicker the thin nickel layer. Under room temperature, an equivalent nickel thickness of the thin nickel layer is about 2 nm.
In further embodiments, the annealing temperature is about 200˜900° C.
The metal-semiconductor-compound nanowires 103 provided by embodiments of the present invention are formed on sidewall surfaces of the polycrystalline semiconductor layer 110 by first depositing a thin metal film 130 on the sidewall surfaces on two sides of the polycrystalline semiconductor layer 110. The metal in the metal film 130 diffuses toward the sidewall surfaces of the polycrystalline semiconductor layer 110 and forms, after annealing, metal-semiconductor-compound nanowires (i.e., metal gates) 103 at the sidewall surfaces of the polycrystalline semiconductor layer 110. Thus, no high-resolution photolithography technology is required to form the metal-semiconductor-compound nanowires 103, resulting in significant cost savings.
Note that in one embodiment of the present invention, two MOS devices 100 are formed using the above method. It should be recognized that the method provided by the present invention can also be used to form one transistor 200. Since transistors generally used in practice can have multi-finger gate structures, as shown in
As shown in
a semiconductor substrate 101;
a gate oxide layer 102 formed over the semiconductor substrate 101, wherein the gate oxide layer 102 is a high-k dielectric layer;
a gate formed over the gate oxide layer 102 and having sidewalls 104 formed on two sides thereof; and
source/drain regions formed in the semiconductor substrate 101 on two sides of the gate, wherein the source/drain regions include a source region 105 and a drain region 106 formed in the semiconductor substrate 101 on respective sides of the gate.
In the MOS device provided by embodiments of the present invention, the gate length is only 2˜11 nm. According to integrated circuit scaling rules, the other geometrical parameters associated with the nano-MOS device should be scaled down accordingly. For example, the source region 105 and the drain region 106 should be ultra-shallow.
In further embodiments, the semiconductor substrate 101 is silicon or silicon-on-insulator, and the metal-semiconductor-compound nanowire is a metal silicide nanowire.
In some embodiments, the semiconductor substrate 101 is germanium or germanium-on-insulator, and the metal-semiconductor-compound nanowire is a metal germanide nanowire.
In one embodiment of the present invention, the semiconductor substrate 101 can be silicon or silicon-on-insulator, or germanium or germanium-on-insulator. It should be noted that the present invention is not thus limited—the semiconductor substrate 101 can be a semiconductor substrate of another type, such as gallium arsenide or any other III-V semiconductor substrate.
As discussed above, the present invention provides a method of making a nano-MOS device, which has a metal gate, thereby avoiding the poly depletion effect, and enhancing the MOS device's performance. The method forms metal gates by depositing a metal film over sidewall surfaces on two sides of a polysilicon layer. The metal in the metal film diffuses toward the sidewall surfaces of the polysilicon layer and forms, after annealing, metal-semiconductor compound nanowires (i.e., metal gates) on the sidewall surfaces of the polycrystalline semiconductor layer. Thus, high-resolution lithography is not required to form metal compound semiconductor nanowires, resulting in significant cost saving. At the same time, a nano-MOS device is also disclosed, which includes a metal gate, thereby avoiding the poly depletion effect, and resulting in enhanced MOS device performance.
Obviously, without departing from the spirit and scope of the present invention, those skilled in the art can make various improvements and modification. Thus, if such improvements and modifications fall into the scope of protection of the claims and their equivalents, the present invention intends to include such improvements and modifications.
Number | Date | Country | Kind |
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201110106317.X | Apr 2011 | CN | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/CN11/81565 | 10/31/2011 | WO | 00 | 6/26/2012 |