The subject matter herein generally relates to a package circuit structure and a method for manufacturing the package circuit structure, particularly relates to a package circuit structure with at least one antenna module and a method for manufacturing the package circuit structure with at least one antenna module.
With the development of the 5th generation wireless systems, more components need to be integrated into the antenna module. An electromagnetic interference between components and heat produced by the antenna module have increased.
Therefore, there is room for improvement within the art.
Implementations of the present disclosure will now be described, by way of embodiments, with reference to the attached figures.
It will be appreciated that for simplicity and clarity of illustration, where appropriate, reference numerals have been repeated among the different figures to indicate corresponding or analogous elements. In addition, numerous specific details are set forth in order to provide a thorough understanding of the embodiments described herein. However, it will be understood by those of ordinary skill in the art that the embodiments described herein can be practiced without these specific details. In other instances, methods, procedures, and components have not been described in detail so as not to obscure the related relevant feature being described. Also, the description is not to be considered as limiting the scope of the embodiments described herein. The drawings are not necessarily to scale, and the proportions of certain parts may be exaggerated to better illustrate details and features of the present disclosure.
The term “comprising,” when utilized, means “including, but not necessarily limited to”; it specifically indicates open-ended inclusion or membership in the so-described combination, group, series, and the like.
At block 501, referring to
Referring to
In at least one embodiment, when at least one of the number of the first grooves 11 and the number of the second grooves 13 is more than one, the first groove and the second groove 13 are alternately arranged along the first direction X.
In at least one embodiment, referring to
Each first groove 11, each second groove 13, and each through hole 15 may be formed by one of chemical etching, mechanical drilling, laser cutting, and any combination of the above methods.
In at least one embodiment, a width of each first groove 11 may gradually decrease from the first surface 101 toward the second surface 103, and a width of each second groove 13 may gradually decrease from the second surface 103 toward the first surface 101.
In at least one embodiment, when the metal board 10 includes a plurality of the first grooves 11, shapes of any two first grooves 11 may be the same or different. When the metal board 10 includes a plurality of the second grooves 13, shapes of any two second grooves 13 may be the same or different. In at least one embodiment, shapes of any one of the first grooves 11 and any one of the second grooves may be the same or different.
In at least one embodiment, the metal board 10 includes a plurality of the through holes 15, and the plurality of the through holes 15 are distributed around the first groove 11 or the second groove 13.
The metal board 10 may be made of metal materials such as copper, aluminum, or an alloy formed by combining the foregoing metal materials.
At block 502, referring to
In at least one embodiment, each embedded component 20 is fixed to a bottom of the first groove 11 or a bottom of the second groove 13 by an insulating glue layer 25. In at least one embodiment, each embedded component 20 may be fixed to a bottom of the first groove 11 or a bottom of the second groove 13 in other ways.
In at least one embodiment, the insulating glue layer 25 may be an adhesive material with good thermal conductivity to accelerate a heat diffusion of the embedded component 20, thereby facilitating heat dissipation.
In at least one embodiment, each embedded component 20 does not protrude from the first groove 11 or the second groove 13 receiving the embedded component 20. In at least one embodiment, a height of each embedded component 20 is less than a depth of the first groove 11 or the second groove 13 receiving the embedded component 20.
At least one conductive terminal 21 is formed on each embedded component 20. In at least one embodiment, the at least one conductive terminal 21 is formed on a surface of each embedded component 20 facing away from the bottom of the first groove 11 receiving the embedded component 20 or the bottom of the second groove 13 receiving the embedded component 20.
At block 503, referring to
In at least one embodiment, a plurality of conductive heat sinks 45 is formed on the antenna circuit boards 40. Each conductive heat sink 45 penetrates one of the antenna circuit boards 40 along the thickness direction and penetrates the adjacent insulating layer 30. Each conductive heat sink 45 connects an area of the adjacent second surface 103 of the metal board 10 corresponding to the first groove 11, or connects an area of the adjacent first surface 101 of the metal board 10 corresponding to the second groove 13, thereby accelerating the heat diffusion of the embedded components 20, which is beneficial to heat dissipation. On both sides of the metal board 10 in the package circuit structure 100, an antenna area corresponding to one antenna 41 and a heat dissipation area corresponding to one conductive heat sink 45 are alternately arranged along the first direction X.
In at least one embodiment, the antenna area corresponding to one antenna 41 and the heat dissipation area corresponding to one conductive heat sink 45 may further be alternately arranged along the second direction Y. So that the antenna areas and the heat dissipation areas are arranged in a matrix.
In at least one embodiment, the metal board 10 and the ground wiring 43 are electrically connected through the conductive heat sink 45.
In at least one embodiment, each antenna circuit board 40 may further include dielectric layer 470 and at least one wiring layer 47. The at least one wiring layer 47 is sandwiched between the antenna 41 of the antenna circuit board 40 and the insulating layer 30.
The conductive terminal 21 and the antenna 41 are electrically connected through the at least one wiring layer 47. In at least one embodiment, each antenna circuit board 40 may include a first wiring layer 47a and a second wiring layer 47b. the second wiring layer 47b includes the ground wiring 43. In at least one embodiment, the each antenna circuit board 40 may further include other wiring layers.
In at least one embodiment, the antenna circuit board 40 may further include at least one inner antenna(not shown).
In at least one embodiment, referring to
In at least one embodiment, the method may further include the block 504.
At block 504, solder masks (not shown) are formed on opposite surfaces of the package circuit structure 100.
When the antenna circuit board 40 includes the connecting pad 48, the connecting pad 48 is exposed from the solder masks for connecting other electronic elements.
At block 601, referring to
At block 602, referring to
In at least one embodiment, each first slot 301 corresponds to one area of the first surface 101 of the metal board 10 corresponding to one second groove 13. Each second slot 303 corresponds to one area of the second surface 103 of the metal board 10 corresponding to one first groove 11.
In at least one embodiment, a width of the connecting hole 150 is less than a width of the corresponding through hole 15, and a sidewall surrounding to define the connecting hole 150 is spaced from a sidewall surrounding to define the corresponding through hole 15.
At block 603, referring to
In at least one embodiment, each first wiring layer 47a is electrically connected to the at least one conductive terminal 21 of the adjacent embedded component 20.
At block 604, referring to
At block 605, referring to
The second wiring layer 47b is electrically connected to the first wiring layer 47a.
At block 606, referring to
At block 607, referring to
One third conductive heat dissipating portion 453, the corresponding second conductive heat dissipating portion 452, and the corresponding first conductive heat dissipating portion 451 are connected in that sequence to form a conductive heat sink 45. The first dielectric layer 471a and the second dielectric layer 470b constitute a dielectric layer 470.
Depending on the embodiment, certain of the steps of methods described may be removed, others may be added, and the sequence of steps may be altered. It is also to be understood that the description and the claims drawn to a method may include some indication in reference to sequential steps. However, the indication used is only to be viewed for identification purposes and not as a suggestion as to an order for the steps.
In at least one embodiment, the package circuit structure 100 may include a plurality of first grooves 11 and a plurality of second grooves 13. The plurality of first grooves 11 and the plurality of the second grooves 13 are alternately arranged along the first direction X.
In at least one embodiment, each of the plurality of first grooves 11 and one of the plurality of the second grooves 13 may further be alternatively arranged along a second direction Y perpendicular to the first direction X and the thickness direction. So that the plurality of first grooves 11 and the plurality of the second grooves 13 are arranged in a matrix.
The antenna circuit board 40 includes a first antenna circuit board 40a and a second antenna circuit board 40b. The first antenna circuit board 40a is located on one of the opposite sides of the insulating layer 30 adjacent to the first surface 101. The second antenna circuit board 40b is located on another of the opposite sides of the insulating layer 30 adjacent to the second surface 103.
The package circuit structure 100 may further include at least one first conductive heat sink 45a and at least one second conductive heat sink 45b. Each of the at least one first conductive heat sink 45a penetrates the first antenna circuit board 40a along a thickness direction and penetrates a portion of the insulating layer 30 to connect an area of the adjacent first surface 101 of the metal board 10 corresponding to the second groove 13. Each of the at least one second conductive heat sink 45b penetrates the second antenna circuit board 40b along thickness direction, and penetrates a portion of the insulating layer 30 to connect an area of the adjacent second surface 103 of the metal board 10 corresponding to the first groove 11. So that the heat diffusion of the embedded components 20 may be accelerated, and it is beneficial to heat dissipation of the package circuit structure 100.
In at least one embodiment, on each of two opposite sides of the metal board 10 in the package circuit structure 100, an antenna area corresponding one antenna 41 and a heat dissipation area corresponding to one of the at least one first conductive heat sink 45a or one of the at least one second conductive heat sink 45b are alternately arranged along the first direction X. The antenna area corresponding one antenna 41 and the heat dissipation area corresponding to one of the at least one first conductive heat sink 45a or one of the at least one second conductive heat sink 45b may further be alternately arranged along the second direction Y. So that the antenna areas and the heat dissipation areas are arranged in a matrix on each of two opposite sides of the metal board 10.
In at least one embodiment, along a same direction, a width of each of the at least one first conductive heat sink 45a is less than a width of an opening portion of the second groove 13 corresponding the first conductive heat sink 45a along the thickness direction. A width of each of the at least one second conductive heat sink 45b is less than a width of an opening portion of the first groove 11 corresponding the second conductive heat sink 45b along the thickness direction.
Each of the at least one first conductive heat sink 45a is electrically connected to one of the at least one ground wiring 43 of the first antenna circuit board 40a. Each of the at least one second conductive heat sink 45b is electrically connected to one of the at least one ground wiring 43 of the second antenna circuit board 40b.
In at least one embodiment, each of the first antenna circuit board 40a and the second antenna circuit board 40b may further include at least one wiring layer 47. The at least one wiring layer 47 of the first antenna circuit board 40a is between the at least one antenna 41 of the first antenna circuit board 40a and the insulating layer 30. The least one wiring layer 47 of the second antenna circuit board 40b between the at least one antenna 41 of the second antenna circuit board 40b and the insulating layer 30.
In at least one embodiment, each of the first antenna circuit board 40a and the second antenna circuit board 40b may include a first wiring layer 47a and a second wiring layer 47b stacked on the first wiring layer 47a along the thickness direction.
In at least one embodiment, referring to
In at least one embodiment, the package circuit structure 100 may further include solder masks formed on two opposite surfaces of the antenna circuit boards 40 facing away from the metal board 10. The at least one connecting pad 48 is exposed from the solder masks for connecting other electronic elements.
At least one conductive terminal 21 is formed on each of the plurality of the embedded components 20. Each of the plurality of the embedded components 20 is electrically connected to one of the antenna circuit boards 40 through the at least one conductive terminal 21. In at least one embodiment, the at least one conductive terminal 21 may be formed on a side of each of the plurality of the embedded components 20 received in the first groove 11 or the second groove 13 facing away from a bottom of the corresponding first groove 11 or a bottom of the corresponding second groove 13. So that a signal transmission loss between the antenna 41 and the embedded component 20 electrically connected to the corresponding antenna 41 may be reduced.
The metal board 10 may further include at least one through hole 15 penetrating the first surface 101 and the second surface 103. The at least one through hole 15 is spaced from the at least one first groove 11 and the at least one second groove 13.
A conductive via 70 corresponding each of the at least one through hole 15 may be formed and penetrates the corresponding through hole 15 to electrically connect the antenna circuit boards 40. The conductive via 70 is spaced from an inner wall surrounding to define the corresponding through hole 15 by the insulating layer 30.
In the package circuit structure 100, the at least one groove 11 and the at least one groove 13 are recessed in opposite direction and spaced from each other along the first direction X perpendicular to the thickness direction, which may improve the heat dissipation efficiency and a temperature equalization effect of the package circuit structure 100. The metal board 10 is electrically connected to the ground wiring, which may avoid electromagnetic interference between the embedded components 20. Furthermore, the conductive heat sink 45 (45a, 45b) may improve the heat dissipation efficiency of the package circuit structure 100. In addition, the antenna 41 and the conductive heat sink 45 (45a, 45b) are alternately arranged, which may further improve the heat dissipation efficiency and a temperature equalization effect of the package circuit structure 100.
It is to be understood, even though information and advantages of the present embodiments have been set forth in the foregoing description, together with details of the structures and functions of the present embodiments, the disclosure is illustrative only; changes may be made in detail, especially in matters of shape, size, and arrangement of parts within the principles of the present embodiments to the full extent indicated by the plain meaning of the terms in which the appended claims are expressed.
Number | Date | Country | Kind |
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202010754207.3 | Jul 2020 | CN | national |