The present application is based upon and claims the benefit of priority to Japanese Patent Application No. 2017-252418 filed Dec. 27, 2017, the entire contents of which are incorporated herein by reference.
The present invention relates to a printed wiring board with a built-in electronic component.
In a printed wiring board of Japanese Patent Laid-Open Publication No. 2008-160144, interlayer insulating layers and conductor layers are laminated on a core substrate with a built-in electronic component. The entire contents of this publication are incorporated herein by reference.
According to one aspect of the present invention, a printed wiring board includes a core substrate having a cavity to accommodate an electronic component and including a front conductor layer formed on a front side of the core substrate, and a back conductor layer formed on a back side of the core substrate, through-hole conductors formed through the core substrate such that the through-hole conductors connect the front and back conductor layers of the core substrate, a front build-up layer formed on a front surface of the core substrate and including interlayer insulating layers and conductor layers, and a back build-up layer formed on a back surface of the core substrate and including interlayer insulating layers and conductor layers. The conductor layers in the front build-up layer include a conductor layer sandwiching one of the interlayer insulating layers with the front conductor layer such that the conductor layer and the front conductor layer have the same electric potential in a region surrounding the cavity.
A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
Embodiments will now be described with reference to the accompanying drawings, wherein like reference numerals designate corresponding or identical elements throughout the various drawings.
As illustrated in
The core substrate 11 has conductor layers (12, 12) respectively on front and back sides of an insulating base material (11K). The insulating base material (11 K) is thicker than each of the interlayer insulating layers 21. The conductor layer 12 on the F surface (11F) side and the conductor layer 12 on the B surface (11B) side are connected to each other by through-hole conductors 14 penetrating the insulating base material (11K). The through-hole conductors 14 are formed by filling through holes 13 penetrating the insulating base material (11K) with plating.
A first cavity (80A) and a second cavity (80B) are formed in the insulating base material (11K). A first electronic component (81A) is accommodated in the first cavity (80A) and a second electronic component (81B) is accommodated in the second cavity (80B). The first electronic component (81A) is, for example, an active element such as a WLP (Wafer Level Package). The second electronic component (81B) is, for example, a multilayer ceramic capacitor (MLCC). A gap between an inner surface of the first cavity (80A) and the first electronic component (81A) and a gap between an inner surface of the second cavity (80B) and the second electronic component (81B) are filled with a resin forming the interlayer resin layers 21 or are filled with a filling resin.
As illustrated in
As illustrated in
As illustrated in
As illustrated in
The third conductor layers 33 of the conductor layers 22 are respectively connected to the first conductor layers 31 of the conductor layers 12 via the via conductors 24. Then, the first conductor layer 31 and the third conductor layer 33 arranged on the F surface (11F) side have the same electric potential, and the first conductor layer 31 and the third conductor layer 33 arranged on the B surface (11B) side have the same electric potential. The electric potential of the third conductor layer 33 on the F surface (11F) side and the electric potential of the third conductor layer 33 on the B surface (11B) side are different from each other. In the present embodiment, the third conductor layer 33 on the F surface (11F) side forms a power supply layer and the third conductor layer 33 on the B surface (11B) side forms a ground layer.
The fourth conductor layers 34 of the conductor layers 22 are respectively connected to the second conductor layers 32 of the conductor layers 12 via the via conductors 24. Then, the second conductor layers 32 and the fourth conductor layers 34 arranged on the F surface (11F) side have the same electric potential, and the second conductor layers 32 and the fourth conductor layers 34 arranged on the B surface (11B) side have the same electric potential.
The fifth conductor layers 35 of the conductor layers 22 are connected to the electrodes of the first electronic component (81A) or the electrodes of the second electronic component (81B) via the via conductors 24.
The via conductors 24 include first via conductors (24A) that are respectively linearly stacked on the through-hole conductors 14 to form stack vias 25. In the printed wiring board 10, the outermost conductor layers (22, 22) are connected to each other by the stack vias 25.
As illustrated in
The printed wiring board 10 is manufactured as follows.
(1) As illustrated in
(2) The through holes 13 are formed by irradiating, for example, CO2 laser from both the F surface (11F) side and the B surface (11B) side of the copper-clad laminated plate (11Z).
(3) An electroless plating treatment is performed. As illustrated in
(4) As illustrated in
(5) An electrolytic plating treatment is performed. As illustrated in
(6) The plating resist 42 is peeled off, and the electroless plating film 41 and the copper foil (11C) below the plating resist 42 are removed. Then, as illustrated in
(7) As illustrated in
(8) As illustrated in
(9) As illustrated in
(10) As illustrated in
(11) As illustrated in
(12) As illustrated in
(13) The multiple via holes 23 are formed by irradiating laser to the copper foil 45 and the interlayer resin layer 21 on the F surface (11F) side and to the copper foil 45 and the interlayer resin layer 21 on the B surface (11B) side.
(14) An electroless plating treatment is performed. An electroless plating film 46 is formed on the copper foils 45 and in the via holes 23 (
(15) As illustrated in
(16) An electrolytic plating treatment is performed. As illustrated in
(17) The plating resist 47 is peeled off, and the electroless plating film 46 and the copper foils 45 below the plating resist 47 are removed. Then, as illustrated in
As an interlayer insulating layer 21, instead of a prepreg, it is also possible to use a resin film that does not contain a core material but contains an inorganic filler. In this case, a copper foil 45 is not laminated and a conductor layer 22 is formed on the resin film using a semi-additive method.
(18) As illustrated in
(19) As illustrated in
According to the printed wiring board 10, the first conductor layer 31 and the third conductor layer 33 sandwiching the interlayer insulating layer 21 therebetween have the same electric potential. Therefore, occurrence of an interlayer short circuit between the first conductor layer 31 and the third conductor layer 33 is suppressed. As a result, the interlayer insulating layers 21 can be reduced in thickness. In addition, the first conductor layer 31 and the third conductor layer 33 are arranged in a region surrounding the first cavity (80A) and the second cavity (80B) when viewed from the thickness direction. Therefore, it is possible to suppress problems of the first electronic component (81A) and the second electronic component (81B) caused by an interlayer short circuit.
Further, in the present embodiment, two conductor layers having different electric potentials, that is, the first conductor layer 31 on the F surface (11F) side and the first conductor layer 31 on the B surface (11B) side are arranged sandwiching therebetween the insulating base material (11K) which is thicker than each of the interlayer insulating layers 21. Therefore, an interlayer short circuit between the conductor layers having different electric potentials is suppressed.
Further, in the present embodiment, the first conductor layers 31 and the second conductor layers 32 that are arranged on the opposite sides on the front and back sides are connected by the through-hole conductors 14, and the second conductor layers 32 and the fourth conductor layers 34 are connected by the first via conductors (24A) that are respectively linearly stacked on the through-hole conductors 14. Then, the conductor layers arranged on the outermost front and back sides (for example, the fourth conductor layers 34 on the F surface (11F) side and the second conductor layer 33 on the B surface (11B) side) are connected to each other by the stack vias 25. According to this structure, in each of the conductor layers 12, spreading of the second conductor layers 32 having an electric potential different from that of the first conductor layer 31 can be suppressed, and, in each of the conductor layers 22, spreading of the fourth conductor layers 34 having an electric potential different from that of the third conductor layer 33 can be suppressed.
As illustrated in
Electric potentials of two adjacent third conductor layers (33, 33) on the F surface (11F) side are different from each other. In the present embodiment, among two adjacent third conductor layers (33, 33), one third conductor layer 33 forms a power supply layer, and the other third conductor layer 33 forms a ground layer.
Other structures of the printed wiring board (10V) are the same as the above-described printed wiring board 10 of the first embodiment. According to the printed wiring board (10V) of the present embodiment, the same effect as the above-described printed wiring board 10 of the first embodiment can be achieved. The printed wiring board (10V) is manufactured in the same way as the above-described printed wiring board 10 of the first embodiment.
(1) In the above-described embodiments, the build-up parts 20 may each have a structure in which multiple interlayer insulating layers 21 and multiple conductor layers 22 are alternately laminated. In this structure, third conductor layers (33, 33) sandwiching an interlayer insulating layer 21 have the same electric potential, and fourth conductor layers (34, 34) sandwiching interlayer insulating layers (21, 21) have the same electric potential.
(2) In the above-described embodiments, it is possible that there is only one electronic component or there are three or more electronic components. Further, in the above-described embodiments, one electronic component is accommodated in one cavity. However, it is also possible that multiple electronic components are accommodated in one cavity.
(3) In the above-described second embodiment, it is also possible that a first conductor layer 31 different from a first conductor layer 31 arranged directly above the first cavity (80A) is arranged directly above the second cavity (80B), and electric potentials of these first conductor layers (31, 31) are different from each other.
In the printed wiring board of Japanese Patent Laid-Open Publication No. 2008-160144, it is thought that there is a problem that a short circuit (interlayer short circuit) may occur between conductor layers sandwiching an interlayer insulating layer.
A printed wiring board according to an embodiment of the present invention is capable of suppressing occurrence of an interlayer short circuit.
A printed wiring board according to an embodiment of the present invention includes: a core substrate having conductor layers respectively on front and back sides thereof and having a cavity accommodating an electronic component; through-hole conductors connecting to each other the conductor layers on the front and back sides of the core substrate; and build-up parts respectively formed on front and back surfaces of the core substrate by alternately laminating interlayer insulating layers and conductor layers. Then, when viewed from a thickness direction of the printed wiring board, in a region surrounding the cavity, conductor layers sandwiching an interlayer insulating layer have the same electric potential.
Obviously, numerous modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.
Number | Date | Country | Kind |
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2017-252418 | Dec 2017 | JP | national |
Number | Name | Date | Kind |
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20070030628 | Yamamoto | Feb 2007 | A1 |
20100006330 | Fu | Jan 2010 | A1 |
20140355215 | Canete | Dec 2014 | A1 |
20150334842 | Shimabe | Nov 2015 | A1 |
20160007468 | Tomikawa | Jan 2016 | A1 |
20160366766 | Yeh | Dec 2016 | A1 |
20160374189 | Lee | Dec 2016 | A1 |
Number | Date | Country |
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2008-160144 | Jul 2008 | JP |
Number | Date | Country | |
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20190200462 A1 | Jun 2019 | US |