Described herein is a composition and method for the fabrication of an electronic device. More specifically, described herein are compounds, and compositions and methods comprising same, for selectively depositing silicon oxide, silicon oxynitride, carbon doped silicon oxide, or carbon doped silicon oxynitride on dielectric materials in contrast with deposition on metal or metal hydride materials, to avoid/minimize oxidation of metal or metal hydride layer.
U.S. Pat. No. 9,816,180 B discloses methods for selectively depositing onto a surface of a substrate relative to a second, different surface on which no deposition occurs. An exemplary deposition method includes selectively depositing a material, such as a material comprising nickel, nickel nitride, cobalt, iron, and/or titanium oxide on a first substrate surface, such as a silicon oxide surface, relative to a second, different surface, such as a H-terminated surface, of the same substrate. Methods include treating a surface of the substrate to provide H-terminations prior to deposition.
US publication 20180342388 A discloses methods of selectively depositing organic and hybrid organic/inorganic layers. More particularly, embodiments of the disclosure are directed to methods of modifying hydroxyl terminated surfaces for selective deposition of molecular layer organic and hybrid organic/inorganic films. Additional embodiments of the disclosure relate to cyclic compounds for use in molecular layer deposition processes.
US publication 20170037513 A discloses methods for selectively depositing a material on a first metal or metallic surface of a substrate relative to a second, dielectric. surface of the substrate, or for selectively depositing metal oxides on a first metal oxide surface of a substrate relative to a second silicon oxide surface. The selectively deposited material can be, for example, a metal, metal oxide, metal nitride, metal silicide, metal carbide and/or di electric material. In some embodiments a substrate comprising a first metal or metallic surface and a second dielectric surface is alternately and sequentially contacted with a first vapor-phase metal halide reactant and a second reactant. In some embodiments a substrate comprising a first metal oxide surface and a second silicon oxide surface is alternately and sequentially contacted with a first vapor phase metal fluoride or chloride reactant and water.
U.S. Pat. No. 10,460,930 B discloses methods and apparatuses for selectively depositing silicon oxide on a dielectric surface relative to a metal-containing surface such as copper. Methods involve exposing a substrate having dielectric and copper surfaces to a copper-blocking reagent such as an alkyl thiol to selectively adsorb to the copper surface, exposing the substrate to a silicon-containing precursor for depositing silicon oxide, exposing the substrate to a weak oxidant gas and igniting a plasma to convert the adsorbed silicon-containing precursor to form silicon oxide, and exposing the substrate to a reducing agent to reduce exposure of any oxidized copper to the weak oxidant gas.
US publication 20180211833 A discloses processing platforms having a central transfer station with a robot and an environment having greater than or equal to about 0.1% by wt. water vapor, a pre-clean chamber connected to a side of the transfer station and a batch processing chamber connected to a side of the transfer station. The processing platform is configured to pre-clean a substrate to remove native oxides from a first surface, form a blocking layer using an alkylsilane and selectively deposit a film. Methods of using the processing platforms and processing a plurality of wafers are also described.
US publication 20190023001 A discloses methods of selectively depositing a film on a hydroxide terminated surface relative to a hydrogen terminated surface. The hydrogen terminated surface is exposed to a nitriding agent to form an amine terminated surface which is exposed to a blocking molecule to form a blocking layer on the surface. A film can then be selectively deposited on the hydroxide terminated surface.
US publication 20180233349 A discloses methods and apparatuses for selectively depositing silicon oxide on a silicon oxide surface relative to a silicon nitride surface. Methods involve pre-treating a substrate surface using ammonia and/or nitrogen plasma and selectively depositing silicon oxide on a silicon oxide surface using alternating pulses of an aminosilane silicon precursor and an oxidizing agent in a thermal atomic layer deposition reaction without depositing silicon oxide on an exposed silicon nitride surface.
U.S. Pat. No. 10,043,656 B discloses methods and apparatuses for selectively depositing silicon-containing dielectric or metal containing dielectric material on silicon or metal surfaces selective to silicon oxide or silicon nitride materials. Methods involve exposing the substrate to an acyl chloride which is reactive with the silicon oxide or silicon nitride material where deposition is not desired to form a ketone structure that blocks deposition on the silicon oxide or silicon nitride material. Exposure to the acyl chloride is performed prior to deposition of the desired silicon-containing dielectric material or metal-containing dielectric material.
US publication 20180323055 A discloses a method for selectively forming a silicon nitride film on a substrate comprising a first metallic surface and a second dielectric surface by a cyclical deposition process. The method may comprise contacting the substrate with a first reactant comprising a silicon halide source and contacting the substrate with a second reactant comprising a nitrogen source, wherein the incubation period for the first metallic surface is less than the incubation period for the second dielectric surface. Semiconductor device structures comprising a selective silicon nitride film are also disclosed.
There is a need in the art to provide a composition and method of deposition of silicon dielectrics such as silicon oxide, silicon oxynitride, carbon doped silicon oxide, carbon doped silicon oxynitride selectively on top of a dielectric surface while avoiding deposition of such silicon dielectric material on an adjacent or present metal hydride surface in during semiconductor processing employing a thermal atomic layer deposition process. There is a further need in the art to provide such a selective deposition without employing strong oxidants such as ozone or an oxygen containing plasma.
The present disclosure, according to one embodiment, includes a method for selective deposition of silicon and oxygen containing dielectric film onto a substrate, including:
Described herein a method for thermally selective deposition of silicon and oxygen containing dielectric film onto a silicon-containing or metal-containing dielectrics surface without depositing onto an adjacent or otherwise present metal or metal hydride surface in an atomic layer deposition (ALD) or in an ALD-like process such as, without limitation, a cyclic chemical vapor deposition process (CCVD).
Conventional deposition systems use an oxidizer to form an oxygen containing dielectric film such as silicon oxide, silicon oxynitride, carbon doped silicon oxide, or carbon doped silicon oxynitride which is not preferred for deposition onto a metal surface. An oxidizer such as ozone and/or oxygen plasma can oxidize a metal/metal hydride surface to form a metal oxide surface, thereby prohibiting selective deposition of a dielectric film onto the dielectric vs metal/metal hydride surfaces. The present disclosure is directed to a thermal deposition of silicon and oxygen containing dielectrics films process. The process steps include thermal deposition of a silicon nitride or carbon doped silicon and then converting into silicon oxide, silicon oxynitride, carbon doped silicon oxide, or carbon doped silicon oxynitride, thus avoiding or minimizing oxidation of a metal or metal hydride layer during depositions. Any relatively minimal oxidation layer that forms on the metal/metal hydride can be removed via reduction using a reducing agent such as hydrogen, hydrogen-containing plasma or forming gas (mixture of hydrogen and nitrogen) or silane or polysilanes or alcohols or other reduction means after forming a desired silicon oxide, silicon oxynitride, carbon doped silicon oxide, and/or carbon doped silicon oxynitride on the dielectric layer.
The method described according to an exemplary embodiment comprises:
Steps c to fin this embodiment may be repeated to provide a desired thickness of silicon nitride or carbon doped silicon nitride before steps g to i are introduced to form a stable form silicon and oxygen containing dielectric film. In some particular embodiments of this disclosure, steps c to f are repeated to achieve a desired thickness of silicon nitride or silicon carbonitride before introducing the oxygen-containing source in step g. The thickness of silicon nitride or silicon carbonitride ranges from 1 Å to 1000 Å, or 1 Å to 500 Å, or 1 Å to 300 Å, or 1 Å to 200 Å, or 1 Å to 100 Å, or 1 Å to 50 Å. The thickness of the of silicon nitride or silicon carbonitride range may also range from 5 Å to 500 Å, or 5 Å to 400 Å, or 5 Å to 300 Å, or 5 Å to 200 Å, or 5 Å to 100 Å, or 5 Å to 50 Å.
Steps c through h, or c to i, may be repeated until a desired thickness of silicon oxide form silicon and oxygen containing dielectric film is selectively deposit on the first surface, i.e., dielectric surface in this particular embodiment of the method disclosed herein.
In an additional embodiment, a deposition process may include the steps of:
Steps c through i may be repeated until a desired thickness of silicon oxide form silicon and oxygen containing dielectric film is selectively deposit on the dielectric surface in this embodiment of the method disclosed herein.
Examples of the nitrogen source can be selected from ammonia, ethylenediamine, methylenediamine and piperazine.
The oxygen-containing source is preferred using a mild oxidant which can be selected from air, molecular oxygen, nitrous oxide, water vapor or hydrogen peroxide.
The oxygen-containing source can also be selected from ozone, oxygen plasma, nitrous oxide plasma, carbon dioxide plasma and combinations thereof.
The at least one second surface can be selected from Si, Co, Cu, Al, Ta, Mo, W, TiN, TiSi, MoN, WN, and hydrides thereof. The dielectric surface can be selected from a metal oxide layer such as Cu oxide, Ta oxide, Al oxide, silicon oxide, carbon doped silicon oxide, Mo oxide, Ti oxide; Al nitride, silicon nitride; or combinations thereof which may include carbon doped silicon oxynitride or silicon oxynitride.
The reducing agent may be selected from hydrogen, and hydrogen containing plasma.
Exemplary halogenated silicon-containing compounds to selectively deposit silicon oxide or silicon oxynitride are selected from the group consisting of:
The halogenated silanes of group i include but are not limited to, trichlorosilane, tetrachlorosilane, hexachlorodisilane, pentachlorodisilane, tetrachlorodisilane, octachlorotrisilane, dichlorosilane.
The halogenated siloxanes of group ii include, but are not limited to, hexachlorodisiloxane, pentachlorodisiloxane, tetrachlorodisiloxane, octaclorotrisiloxane.
The halogenated silazanes of group iii are selected from the groups represented by the following Formula I below:
Examples of group iii of halogenated silazanes may be represented in structures below.
The halogenated carbosilanes of group iv A are selected from the group consisting of silicon compounds having one or two Si—C—Si linkages. Exemplary carbosilanes of group iv include those represented by Formulae II, and III:
Examples of group iv halogenated carbosilanes may be represented by the structures below:
Selective deposition of silicon dielectric films was performed on different type of surfaces such as silicon dielectrics and silicon hydride. Silicon dielectrics surface was selected from commercially available films such as thermally grown silicon oxide (1000 Å), LPCVD grown silicon nitride (1000 Å) on silicon wafer while silicon hydride surface was prepared by removing native oxide from the silicon wafers. Three coupons of each type were used.
Prior to deposition, all coupons were cleaned by standard semiconductor cleaning (SC-1) process for 10 minutes at 70° C. The SC-1 solution consisted of 30% H2O2:27% NH4OH:DI water ratio of 1:1:5. After SC-1 cleaning and rinse with DI water, all coupons was subjected to 0.5% HF solution at room temperature for 90 seconds for further removal of contaminants and native silicon oxide on coupons surface. SCI Filmtek 3000, transmission-reflection spectrophotometer, was used to measure film thickness before and after depositions.
Selective growth of silicon-containing films on silicon dielectrics, not on silicon hydride, was demonstrated by deposition of thermal ALD process using 1,1,3,3-tetrachloro-1,3-disilacyclobutane and ammonia as reactant gas.
Deposition process was performed on a 300 mm PEALD tool with both inner and outer chambers. Film growth ALD steps are listed on Table 1 below:
Steps 3 to 6 were repeated multiple times to get the desired film thickness. The film was exposed to air at ambient temperature to convert the as-deposited carbon doped silicon nitride to carbon doped silicon oxide.
Table 2 shows thickness of carbon doped silicon oxide film growth on various surface. The reported data only shows thickness growth, initial film thickness subtracted from the final film thickness. Standard deviation (std. dev.) is one sigma, calculated from three measurements (one measurement on each coupon).
Film growth on silicon hydride was clearly impeded compared to other surfaces (silicon oxide and silicon nitride). Very low film growth observed on silicon hydride surface after 25 cycles (<1 Å) while film growth on silicon oxide and silicon nitride surfaces are 10 Å and 12 Å respectively.
This application is the National Stage entry of PCT/US2022/018341, filed on Mar. 1, 2022, which claims priority to U.S. Provisional Application Ser. No. 63/155,669, filed Mar. 2, 2021, the entire disclosures of which are hereby incorporated by reference herein.
Filing Document | Filing Date | Country | Kind |
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PCT/US2022/018341 | 3/1/2022 | WO |
Number | Date | Country | |
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63155669 | Mar 2021 | US |