The invention relates to a semiconductor assembly comprising at least two semiconductor elements that are in particular connected in parallel, an insulating substrate and a connection element.
The invention further relates to a semiconductor module with at least one such semiconductor assembly.
Over and above this the invention relates to a power converter with at least one such semiconductor assembly.
What is more, the invention further relates to a method for producing a semiconductor assembly comprising at least two semiconductor elements that are in particular connected in parallel, an insulating substrate and a connection element.
Such a semiconductor assembly is used as a rule in a semiconductor module, which is installed in a power converter. A power converter is to be understood for example as a rectifier, an ac converter, an inverter or a do voltage converter. The semiconductor elements used in the semiconductor module include elements such as transistors, triacs, thyristors or diodes. Transistors are for example embodied as Insulated-Gate-Bipolar-Transistors (IGBTs), field effect transistors or bipolar transistors. In such semiconductor modules a number of semiconductor elements, in particular semiconductor switching elements, arranged on a substrate can be used, wherein a geometrical course of a load current through the respective semiconductor elements is dependent on a plurality of factors, which include the arrangement of the semiconductor elements and also how they are contacted with the substrate.
A flow of current through parallel switched semiconductor elements can be at least slightly different, so that a power loss is not distributed evenly to the semiconductor elements, whereby so-called hotspots are formed. This is responsible for a reduction in a service life of the assembly as a whole, since the service life is limited by the maximum semiconductor temperature that occurs. A similar effect further comes to light when a number of semiconductor elements are connected in a semiconductor assembly to form a functional circuit. During operation the load current is flowing through various semiconductors at different times. Since these are located spatially separately from one another, the geometrical path of the current flow also changes over the course of time. Through different current paths a result can be that, as a result of different parasitic impedances, in particular parasitic resistances and/or parasitic inductivities are produced for the different switching states, from which an uneven switching behavior of the various semiconductors is produced. Over and above this, inter alia a measurement facility with an ohmic resistance for detection of a load current can lead to an influence of the measurement and/or of the load current itself, in particular dependent on a switching state of the semiconductor elements.
The unexamined patent DE 10 2012 220 127 A1 describes a semiconductor apparatus with a housing and a semiconductor switch element, which is provided in the housing, and which has a collector electrode and an emitter electrode. A main connector connection and a main emitter connection reflect a voltage drop, which is created during the application of a current by an ungrounded component in the housing. A second collector electrode and a second emitter electrode detect a voltage between the collector electrode and the emitter electrode, without reflecting the voltage drop. A third emitter connection is arranged in the vicinity of the second emitter connection and detects the voltage drop generated between the main emitter connection and the second emitter connection.
Unexamined patent application US 2002/024135 A1 describes a wiring pattern and conductor wires not relaying a wiring pattern fed with an emitter current connect emitter electrodes of a plurality of IGBTs connected in parallel to each other. Thus the occurrence of oscillations on the potential of a control electrode of the plurality of IGBTs is suppressed.
The patent application DE 10 2014 102018 B3 describes a power semiconductor module with internal load and auxiliary connection facilities, which are embodied as wired connections. A substrate has a plurality of load and auxiliary potential surfaces, wherein a power switch is arranged on a first load potential surface, which is embodied as a plurality of controllable power sub-switches arranged in series. The power sub-switches have a load bond connection consisting of a plurality of load bond wires, with a second load potential surface, wherein a first bond foot is arranged on the second load potential surface and a neighboring second bond foot of the respective load bond wire is arranged on a contact surface of the power sub-switch.
Against this background, the underlying object of the invention is to specify a semiconductor assembly, which, by comparison with the prior art, achieves a longer service life and is lower-cost.
The object is achieved in accordance with the invention by a semiconductor assembly comprising at least two semiconductor elements, that are in particular connected in parallel, by an insulating substrate and a connection element, wherein the substrate has conductor tracks electrically insulated from one another, wherein the semiconductor elements are connected, in particular in an integrally bonded manner, to a first conductor track of the substrate and have at least one contact surface on a side facing away from the substrate in each case, wherein in each case at least one contact surface of the semiconductor elements is connected via first bond connection means to a second conductor track of the substrate, wherein the second conductor track is connected by electrically conductive connection means to a third conductor track of the substrate, wherein the third conductor track is connected to the connection element, wherein a current path with a current path impedance is embodied from the semiconductor elements to the connection element in each case, wherein the electrically conductive connection means are dimensioned and/or arranged in such a way that the current path impedances of the respective current paths are substantially balanced, wherein the electrically conductive connection means are arranged connected in parallel and transverse to a current direction, wherein the second conductor track and the third conductor track each have a measuring tap, which is configured to detect a current through the shunt resistors and/or third bond connection means connected in parallel.
The object is further achieved in accordance with the invention by a semiconductor module with at least one such semiconductor assembly.
Besides this, the object is achieved in accordance with the invention by a power converter with at least one such semiconductor assembly.
Over and above this the object is achieved in accordance with the invention by a method for producing a semiconductor assembly comprising at least two semiconductor elements that are in particular connected in parallel, by an insulating substrate and a connection element, wherein the substrate has conductor tracks electrically insulated from one another, wherein the semiconductor elements are connected, in particular in a materially-bonded manner, to a first conductor track of the substrate and have at least one contact surface on a side facing away from the substrate in each case, wherein in each case at least one contact surface of the semiconductor elements is connected via first bond connection means to a second conductor track of the substrate, wherein the second conductor track is connected by electrically conductive connection means to a third conductor track of the substrate, wherein the third conductor track is connected to the connection element, wherein a current path with a current path impedance is embodied from the semiconductor elements to the connection element in each case, wherein the electrically conductive connection means are dimensioned and/or arranged in such a way that the current path impedances of the respective current paths are substantially balanced, wherein the electrically conductive connection means are arranged connected in parallel and transverse to a current direction, wherein the second conductor track and the third conductor track each have a measuring tap, wherein a current passing through the shunt resistors connected in parallel and/or the third bond connection means is detected by the measuring taps,
The advantages and preferred forms of embodiment stated here with regard to the semiconductor assembly are able to be transferred by analogy to the semiconductor module, the power converter and the method,
The underlying idea behind the invention is to increase the service life of a semiconductor assembly, in that current paths of at least two semiconductor elements of the semiconductor assembly are symmetrized by balancing of current path impedances by means of dimensioning and/or arrangement of electrically conductive connection means. Since the service life of the semiconductor elements is limited by the maximum semiconductor temperature occurring, an even heating of the semiconductor elements is achieved by such a symmetry between the respective current path impedances. Such a semiconductor assembly can be arranged inter alia in a semiconductor module or can be connected directly to a heat sink of a power converter. The at least two semiconductor elements are embodied for example as transistors, in particular as Insulated-Gate Bipolar Transistors (IGBTs), and optionally each have an antiparallel diode. As an alternative the semiconductor elements can be embodied, inter alia, as further transistor types, such a field effect transistors or bipolar transistors. The semiconductor elements can further be connected in parallel and/or connected together into a functional circuit, for example a half bridge.
Furthermore the semiconductor assembly comprises an insulating substrate and a connection element, wherein the substrate has conductor tracks insulated electrically from one another. The substrate can be embodied for example as a DCB substrate (Direct Copper Bonded) substrate. The semiconductor elements are connected, in particular in a materially-bonded manner, to a first conductor track of the substrate. The semiconductor elements each further have, on a side facing away from the substrates, at least one contact surface. Such contact surfaces are inter alia metallic pads that are suitable for making contact with bond connection means. For example the contact surfaces are embodied as emitter or source pads. One contact surface of the semiconductor elements in each case is connected via a first bond connection means to a second conductor track of the substrate. The first bond connection means for example comprises bond wires and/or bond tapes, which are substantially arranged in parallel to one another. The second conductor track is connected via electrically conductive connection means to a third conductor track of the substrate. The electrically conductive connection means can inter alia have resistance elements and/or inductors which are connected for example to the second conductor track and third conductor track in a materially-bonded manner. The third conductor track is connected to the connection element, for example via bond connection means, The connection element is configured for example for a connection to a busbar. The semiconductor elements each form a current path to the connection element with a current path impedance. The current path impedances can be differentiated from one another inter alia due to different resistances of the semiconductor elements, resistances of bond connection means in the current path, line lengths and/or contact resistances. The electrically conductive connection means, which connect the second conductor track to the third conductor track, are dimensioned and/or arranged in such a way that the current path impedances of the respective current paths are substantially balanced. For example an electrical resistance of electrically conductive connection means embodied as resistance elements is adapted so that the respective current path impedances are made symmetrical. An asymmetrical connection of the connection element can likewise be balanced in this way. As well as increasing the service life, furthermore cost savings are made, since with an even, in particular thermal, loading, smaller and thus better semiconductor elements can be used. Through the use of smaller semiconductor elements said elements are able to be positioned more flexibly on the substrate, so that there can be improved heat dissipation, which additionally has a positive influence on the service life.
The electrically conductive connection means are connected in parallel and arranged transverse to a current direction. Through such an arrangement the respective current path impedances can be made symmetrical in a simple and reproducible way.
The second conductor track and the third conductor track each have a measurement tap, which are configured for detection of a current passing through the shunt resistors connected in parallel and/or third bond connection means. Cost savings are made through such an arrangement, since an additional shunt module can be dispensed with.
A further form of embodiment makes provision for the semiconductor assembly to comprise at least three electrically conductive connection means connected in parallel, which are embodied as shunt resistors and/or third bond connection means. Such connection means are inexpensive and space saving to implement. Connection means already present can be used in order to save additional installation space.
A further form of embodiment makes provision for the shunt resistors and/or third bond connection means to be connected in a materially-bonded manner to the second conductor track and the third conductor track of the substrate. The materially-bonded connection is able to be made for example by soldering or sintering. With wire bonding a material-bonded connection can be established by a friction welding method. Such connections are reliable and thus contribute to a longer service life of the semiconductor assembly.
A further form of embodiment makes provision for at least two electrically conductive connection means to differ in respect of their impedance. For example the at least two electrically conductive connection means differ in respect of their series resistance and/or their inductance. For example, with a complex impedance a switching frequency at which the semiconductor assembly is operated is included for the calculation. A symmetry is produced easily and reliably by the different impedances.
A further form of embodiment makes provision for the different impedances to be established by materials with different electrical conductivity and/or by a different conductor geometry. Through the use of materials with different electrical, conductivity connection means with identical geometry are able to be used, which makes possible an optimal utilization of the available installation space. Connection means with different conductor geometry, in particular length and/or cross section of the conductors, are able to be produced easily and at low cost.
A further form of embodiment makes provision for the second conductor track to be connected via at least three substantially identically embodied electrically conductive connection means to the third conductor track of the substrate, wherein a first electrically conductive connection means is at a first distance from a second electrically conductive connection means, wherein the second electrically conductive connection means is at a second distance from a third electrically conductive connection means and wherein the second distance is greater than the first distance. Symmetry is established easily and at low cost by different distances. In particular the division of current is able to be optimized flexibly for example as a function of an application of the semiconductor assembly.
A further form of embodiment makes provision for the semiconductor elements to be connected at an angle and asymmetrically with regard to a central longitudinal axis on the substrate. Through such an arrangement an optimization in respect of a removal of heat by spreading the heat and a division of current, for example by variation of line lengths, that have parasitic impedances is made possible.
A further form of embodiment makes provision for the semiconductor elements to have long edges, wherein the distances of the respective long edges of the semiconductor elements increase towards the second conductor track. Through such an arrangement greater spread of heat and an improved production of current symmetry, in particular load current symmetry, is able to be achieved.
A further form of embodiment makes provision for the semiconductor elements to comprise transistors connected in parallel, wherein the long edges and/or the first bond connection means of the first transistor form a first angle with the long edges and/or first bond connection means of the second transistor, wherein the long edges and/or the first bond connection means of the third transistor form a second angle with the long edges and/or first bond connection means of the second transistor. Through such an arrangement a greater spread of heat and an improved production of current symmetry, in particular load current symmetry, is able to be achieved.
A further form of embodiment makes provision for the first angle to differ from the second angle. The angles differ in particular in their amount. Through such an arrangement a greater spread of heat and an improved production of current symmetry, in particular load current symmetry, is able to be achieved.
The invention will be described in greater detail and explained below with the aid of the exemplary embodiments shown in the figures. In the figures
The exemplary embodiments explained below involve preferred forms of embodiment of the invention. In the exemplary embodiments the components of the forms of embodiment described each represent individual features of the invention to be considered independently of one another, which also further develop the invention in each case independently of one another and are thus also to be seen, individually or in a combination other than the one described, as an element of the invention. Moreover the forms of embodiment described are also able to be supplemented by further features of the invention already described.
The same reference characters have the same meaning in the various figures.
The substrate 6 comprises a layer of dielectric material 8, which for example contains a ceramic material, in particular aluminum nitride or aluminum oxide. Conductor tracks 10, 12, 14, 16, 18, 20 insulated electrically from one another are arranged on the layer of dielectric material 8. The collector connections C of the transistors T1, T2, T3 and the cathodes K of the diodes D1, D2, D3 connected in a materially-bonded manner to a first conductor track 10 of the substrate 6. The materially-bonded connection is established for example by soldering or sintering. The gate connections G have metallic control contact surfaces 24, which are wired via gate conductor tracks 16, 1820 to a gate electrode 22. The emitter connections E as well as the anodes A have metallic contact surfaces 26, which are connected, via for example five first bond connection means 28, to a second conductor track 12. The first bond connection means 28 of the respective transistors T1, T2, T3 and antiparallel diodes D1, D2, D3, which are embodied for example as bond wires or bond tapes, are arranged substantially in parallel to one another.
The semiconductor elements 4 are arranged at an angle and asymmetrically with regard to a central longitudinal axis M on the first conductor track 10, wherein the distances of the respective long edges 30 of the semiconductor elements 4 towards the second conductor track 12 increase. In particular the respective first bond connection means 28 are arranged parallel to the long edges 30. The long edges 30 and/or the first bond connection means 28 of the first transistor T1 form a first angle α1 with the long edges 30 and/or first bond connection means 28 of the second transistor T2. The long edges 30 and/or the first bond connection means 28 of the third transistor T3 form a second angle α2 with the long edges 30 and/or first bond connection means 28 of the second transistor T2. In particular the first angle α1 differs from the second angle α2. Through such an arrangement a maximum spread of heat on the substrate 6 is achieved.
The second conductor track 12 is connected via electrically conductive connection means 32 to the third conductor track 14 of the substrate 6. The electrically conductive connection means 32 in
The transistors T1, T2, T3 with the diodes D1, D2, D3 connected in an antiparallel manner each form a current path with a current path impedance to the connection element 44. Three different current paths can be formed inter alia by the three transistors T1, T2, T3 connected in parallel shown in
In summary the invention relates to a semiconductor assembly 2 with at least two semiconductor elements 4, that are in particular connected in parallel, an insulating substrate 6 and to a connection element 44, wherein the substrate 6 has conductor tracks 10, 12, 14 electrically insulated from one another, wherein the semiconductor elements 4 are connected, in particular in a materially-bonded manner, to a first conductor track 10 of the substrate 6 and in each case have at least one contact surface 26 on a side facing away from the substrate 6, wherein in each case at least one contact surface 26 of the semiconductor elements 4 is connected via first bond connection means 28 to the second conductor track 12 of the substrate 6, wherein the second conductor track 12 is connected via electrically conductive connection means 32, 32a, 32b, 32c, 32d to a third conductor track 14 of the substrate 6, wherein the third conductor track 14 is connected to the connection element 44, wherein a current path with a current path impedance is embodied in each case from the semiconductor elements 4 to the connection element 44. In order to obtain a longer service life and to make cost savings it is proposed that the electrically conductive connection means 32, 32a, 32b, 32c, 32d are dimensioned and/or arranged in such a way that the current path impedances of the respective current paths are substantially balanced.
Number | Date | Country | Kind |
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21200047.5 | Sep 2021 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/072137 | 8/5/2022 | WO |