The present invention relates to a semiconductor device and a method for producing same, and in particular the present invention relates to a semiconductor device in which a plurality of semiconductor chips are stacked on a wiring board, and a method for producing same.
An MCP (multi-chip package) semiconductor device fitted with a plurality of semiconductor chips and having a structure in which an overhang region of an upper-stage semiconductor chip is supported by means of a bump or a wire is known in the art (see Patent Documents 1-3, for example).
Patent Document 1: JP 2009-099697 A
Patent Document 2: JP 2009-194189 A
Patent Document 3: JP 2011-086943 A
However, semiconductor devices continue to become thinner as mobile devices become more compact and thinner themselves, and it has become necessary to make the semiconductor chips mounted in semiconductor devices thinner. When the thickness of an upper-stage semiconductor chip is reduced in the conventional technology, the load from wire bonding an electrode formed in an overhang region of the upper-stage semiconductor chip is not supported by a bump or a wire and there is a risk that it will no longer be possible to achieve a satisfactory wire connection, which is problematic.
The present invention is intended to solve the problems of the prior art, which is to say that the aim of the present invention lies in providing a semiconductor device which achieves satisfactory wire bonding, and a method for producing same.
A semiconductor device according to the present invention solves the abovementioned problem by virtue of the fact that it comprises: a wiring board on which a plurality of connection pads are formed; a first semiconductor chip mounted on the wiring board; a second semiconductor chip which is stacked on the first semiconductor chip and comprises a plurality of electrodes; a reinforcing plate which is stacked on the second semiconductor chip; and a plurality of wires for electrically connecting the plurality of connection pads and the plurality of electrodes, the second semiconductor chip comprising a stack region which lies over the first semiconductor chip, and an overhang region which overhangs the first semiconductor chip, the electrodes being formed in the overhang region, and the reinforcing plate being stacked on the second semiconductor chip in such a way as to lie across the stack region and the overhang region of the second semiconductor chip.
The method for producing a semiconductor device according to the present invention solves the abovementioned problem by virtue of the fact that it comprises the following steps: a step in which a wiring board formed with a plurality of connection pads is prepared; a step in which a first semiconductor chip is mounted on the wiring board; a step in which a second semiconductor chip on which electrodes are formed is mounted on the first semiconductor chip in such a way that a portion of the second semiconductor chip overhangs the first semiconductor chip; a step in which a reinforcing plate is mounted on the second semiconductor chip in such a way as to lie across a stack region of the second semiconductor chip which lies over the first semiconductor chip and an overhang region of the second semiconductor chip which overhangs the first semiconductor chip; and a step in which the plurality of connection pads and the plurality of electrodes are electrically connected by means of wires.
According to the present invention, a reinforcing plate is stacked on a second semiconductor chip in such a way as to lie across a stack region and an overhang region of the second semiconductor chip, and as a result it is possible to increase the essential thickness of the overhang region of the second semiconductor chip and to increase the rigidity of the overhang region of the second semiconductor chip, so there is no cracking of the chip and no sections which are not wire-bonded, a load or ultrasonic waves can be satisfactorily applied to the electrodes formed in the overhang region of the second semiconductor chip, and satisfactory wire bonding can be achieved.
A number of modes of embodiment and variant examples of the semiconductor device according to the present invention will be described below with reference to the figures.
It should be noted that in the following description, a first direction X is defined as a direction parallel to a wiring board, a second direction Y is defined as a direction orthogonal to the first direction X and parallel to the wiring board, and a third direction Z is defined as a direction perpendicular to the wiring board.
A semiconductor device 1 relating to a first mode of embodiment of the present invention will be described with reference to
The semiconductor device 1 according to the first mode of embodiment is constructed as an MCP semiconductor device, and as shown in
As shown in
A plurality of connection pads 13 are connected to and formed on the wiring layer on one side of the wiring board 10. Furthermore, a plurality of lands 14 are connected to and formed on the wiring layer on the other side of the wiring board 10. The plurality of connection pads 13 are formed in an array in the vicinity of the peripheral edges of one surface of the wiring board 10, as shown in
The insulating film 12 is a solder resist (SR), for example. The insulating film 12 is formed over the whole of both surfaces of the wiring board 10 excluding a predetermined region or predetermined regions. In other words, the insulating film 12 is partially removed in relation to a predetermined region or predetermined regions so that there is at least one opening in the insulating film 12. For example, openings 15 are formed in one surface of the wiring board 10. The openings 15 expose the regions in which the plurality of connection pads 13 are formed and the surrounding region. Openings which expose the plurality of lands 14 are also formed in the other surface of the wiring board 10.
As shown in
A predetermined circuit (not depicted) and first electrode pads 21 are formed on one surface of the first semiconductor chip 20. The plurality of electrode pads 21 are formed in an array along the short sides of the first semiconductor chip 20, as shown in
As shown in
A predetermined circuit (not depicted) and second electrode pads 31 are formed on one surface of the second semiconductor chip 30. The plurality of second electrode pads 31 are formed in an array along the short sides of the second semiconductor chip 30 (overhang regions 33), as shown in
As shown in
The first wires 50 comprise a conductive metal such as Au, for example, and connect the first electrode pads 21 and the connection pads 13. The second wires 51 comprise a conductive metal such as Au, for example, and connect the second electrode pads 31 and the connection pads 13.
The sealing resin 60 comprises an insulating resin such as an epoxy resin and is formed on one side of the wiring board 10 in order to cover one surface of the first semiconductor chip 20, second semiconductor chip 30, first wires 50, second wires 51 and wiring board 10, as shown in
The external terminals 70 comprise solder balls which are mounted on the lands 14 of the wiring board 10 in this mode of embodiment. It should be noted that the specific form of the external terminals 70 may be a form other than solder balls.
The method for producing the semiconductor device 1 according to the first mode of embodiment will be described below with reference to
First of all,
Next, as shown in
Next, as shown in
Here, as shown in
Next, as shown in
Here, a wire bonding device which is not depicted may be used for the connection employing the wires 50, 51. The connection is formed by means of ball bonding employing ultrasonic thermocompression-bonding, for example. Specifically, the tip ends of the wires 50, 51 which are melted to form balls are ultrasonically thermocompression-bonded onto the electrode pads 21, 31, and the rear ends of the wires 50, 51 are ultrasonically thermocompression-bonded onto the corresponding connection pads 13 in such a way as to describe a predetermined loop shape.
Next, as shown in
Next, as shown in
Next, as shown in
In the semiconductor device 1 according to the first mode of embodiment obtained in this way, the silicon substrates 40 are stacked on the second semiconductor chip 30 in such a way as to lie across the stack region 32 and the overhang regions 33 of the second semiconductor chip 30, and as a result it is possible to increase the essential thickness of the overhang regions 33 of the second semiconductor chip 30 and to increase the rigidity of the overhang regions 33 of the second semiconductor chip 30, so there is no cracking of the chip and no sections which are not wire-bonded, a load or ultrasonic waves can be satisfactorily applied to the second electrode pads 31 formed in the overhang regions 33 of the second semiconductor chip 30, and satisfactory wire bonding can be achieved.
Furthermore, it is no longer necessary to make the second semiconductor chip 30 thick in order to restrict chip cracking or the like, so it is possible to make the second semiconductor chip 30 thinner.
It should be noted that it is necessary to maintain the shape of wire loops 51a of the second wires 51, and the thickness of the resin on the second wires 51 for ensuring stability, so if the thickness of the silicon substrates 40 in the third direction Z is set within the height range of the wire loops 51a and the resin in the third direction Z, the placement of the silicon substrates 40 has no effect on the thickness of the semiconductor device 1 in the third direction Z.
A semiconductor device 1 according to a first variant example of the first mode of embodiment of the present invention will be described next with reference to
According to the first mode of embodiment described above, one surface of the silicon substrates 40 facing the opposite side to the second semiconductor chip 30 side is covered by the sealing resin 60, as shown in
On the other hand, according to the first variant example of the first mode of embodiment, said one surface of the silicon substrates 40 facing the opposite side to the second semiconductor chip 30 side is not covered by the sealing resin 60 and is exposed to the outside, as shown in
As a result, according to the first variant example of the first mode of embodiment, the thickness of semiconductor device 1 in the third direction Z can be reduced, while the heat-radiating properties of the semiconductor device 1 can be improved.
A semiconductor device 1 according to a second variant example of the first mode of embodiment of the present invention will be described next with reference to
According to the second variant example of the first mode of embodiment, as shown in
As a result, according to the second variant example of the first mode of embodiment, it is possible to increase the bonding area between the silicon substrates 40 and the second semiconductor chip 30, and it is possible to further increase the rigidity of the overhang regions 33 of the second semiconductor chip 30.
A semiconductor device 1 according to a third variant example of the first mode of embodiment of the present invention will be described next with reference to
According to the third variant example of the first mode of embodiment, as shown in
As a result, according to the third variant example of the first mode of embodiment, it is possible to increase the bonding area between the silicon substrate 40 and the second semiconductor chip 30, and it is possible to further increase the rigidity of the overhang regions 33 of the second semiconductor chip 30. Furthermore, a single silicon substrate 40 is required so the production efficiency can be improved in comparison with the first mode of embodiment employing two silicon substrates 40.
A semiconductor device 1 according to a fourth variant example of the first mode of embodiment of the present invention will be described next with reference to
According to the first mode of embodiment described above, a description was given in relation to an arrangement in which an individual second semiconductor chip 30 is mounted on the first semiconductor chip 20, after which the silicon substrates 40 are mounted on the second semiconductor chip 30, as shown in
On the other hand, according to the fourth variant example of the first mode of embodiment, a semiconductor wafer on which a plurality of second semiconductor chips 30 are formed is prepared first of all, as shown in
Next, as shown in
Next, as shown in
Next, as shown in
As a result, according to the fourth variant example of the first mode of embodiment, the chip stacking step for the semiconductor device 1 can be simplified in comparison with the first mode of embodiment as a result of the silicon substrates 40 being mounted at the semiconductor wafer stage.
A semiconductor device 1 according to a second mode of embodiment of the present invention will be described next with reference to
According to the second mode of embodiment, the silicon substrate 40 is constructed as a third semiconductor chip 40 such as a flash memory chip in which a predetermined circuit is formed.
As shown in
It is thus possible to achieve the same effect as in the first mode of embodiment simply by varying the stacking arrangement of the plurality of semiconductor chips 20, 30, 40 in the semiconductor device 1 in which three or more semiconductor chips 20, 30, 40 are mounted, and it is possible to improve the wire bonding properties in the overhang regions 33 of the second semiconductor chip 30 without providing a new silicon substrate 40.
It should be noted that in the second mode embodiment, as shown in
It should be noted that an example was described above in which both ends of the second semiconductor chip 30 in the first direction X overhang the first semiconductor chip 20, but the second semiconductor chip 30 may equally be mounted on the first semiconductor chip 20 in such a way that only one end of the second semiconductor chip 30 in the first direction overhangs the first semiconductor chip 20.
A description was given above of modes of embodiment and variant examples of the invention devised by the present inventors, but the present invention is not limited to these modes of embodiment and variant examples, and it goes without saying that various modifications may be made within a scope that does not depart from the essential point of the invention.
For example, the abovementioned modes of embodiment and variant examples may be suitably combined.
Furthermore, an example was described above in which silicon substrates are stacked on overhang regions in a semiconductor device in which a plurality of rectangular semiconductor chips on which a plurality of electrode pads are arranged on the short sides are stacked crosswise, but the present invention may equally be applied to any semiconductor device provided that an upper-stage semiconductor chip overhangs a lower-stage semiconductor chip.
Furthermore, an example was described above in which silicon substrates are stacked and mounted in the overhang regions of the upper-stage semiconductor chip, but any material may be used provided that such material has the same thermal expansion coefficient as a silicon substrate.
Furthermore, an example was described above in which the present invention is applied to a semiconductor device in which a two-stage memory chip or a two-stage DRAM memory chip and a flash memory chip are stacked, but any combination of semiconductor devices is feasible, such as a logic chip and a memory chip, provided that an upper-stage semiconductor chip overhangs a lower-stage semiconductor chip.
Number | Date | Country | Kind |
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2012-280972 | Dec 2012 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2013/084037 | 12/19/2013 | WO | 00 |