This Utility Patent Application claims priority to German Patent Application No. 10 2023 126 006.5 filed Sep. 26, 2023, which is incorporated herein by reference.
The present disclosure is related to a semiconductor device and a method for fabricating the same.
Power semiconductor packages include a power semiconductor die embedded in a mold compound. One big issue in semiconductor power packages is the dissipation of excessive heat generated by the semiconductor power die in operation. The heat generated by the semiconductor power die needs to be efficiently dissipated out of the semiconductor package into the environment. In case of a leadless surface-mounted semiconductor package the heat can be dissipated via the bottom-side PCB. However, additional top side cooling is a major trend in the fabrication of semiconductor power packages. In this case a metallic contact which is connected with the semiconductor die is exposed to the outside thus allowing a heatsink to be connected to the metallic contact.
However, surface-mounted semiconductor packages have the general disadvantage that in the case of mechanical stresses, for example due to different coefficients of thermal expansion, no compensation mechanism can be provided due to the lack of flexibility of the metal contacts lying on the surface of the PCB resulting in a lack of board level reliability (BLR).
A first aspect of the present disclosure is related to a semiconductor device comprising a first leadframe comprising a first die pad and one or more first leads formed integral with the first die pad and extending outward from the first die pad in a first direction, a second leadframe comprising a second die pad and one or more second leads formed integral with the second die pad and extending outward from the second die pad in a second direction different than the first direction, a semiconductor die disposed between the first die pad and the second die pad, and an encapsulant embedding the semiconductor die, wherein the first leads and the second leads are disposed outside the encapsulant.
Due to the fact that the first and second leads are disposed outside the encapsulant after mounting the semiconductor device onto a PCB the leads are more flexible to absorb any kind of mechanical stress between the semiconductor device and the PCB, which can increase board level reliability.
According to an embodiment of the semiconductor device of the first aspect, the second die pad of the second leadframe is at least partially exposed to the outside so that a heat sink can be mounted onto a surface of the second die pad remote from the semiconductor die. Mounting of the heatsink can be done either in the fabrication process of the semiconductor device or on the customer's side. The second die pad can in particular be fully exposed to the outside. Otherwise it can be partially exposed and in the remaining part the encapsulant is exposed to the outside.
According to an embodiment of the semiconductor device of the first aspect, the first die pad is disposed in a first plane, and the second die pad is disposed in a second plane, and the first leads extend outside the encapsulant from the first plane to a third plane, and the second leads extend outside the encapsulant from the second plane to the third plane.
According to an embodiment of the semiconductor device of the first aspect, the encapsulant comprises a lower surface which faces the PCB after mounting the semiconductor device onto a PCB. In some embodiments, this lower surface can lie in the third plane so that the encapsulant will be in contact with the surface of the PCB after mounting the semiconductor device onto a PCB thereby allowing heat dissipation through the PCB when operating the semiconductor device. Otherwise the lower surface of the encapsulant can be disposed above the third plane in which case no bottom side cooling is possible.
According to an embodiment of the semiconductor device of the first aspect, the first leads are bent from the first die pad by a first angle, and the second leads are bent from the second die pad by a second angle. According to a further example thereof, the second angle is different from the first angle. According to a further example thereof, none of the first and second angles is zero.
According to an embodiment of the semiconductor device of the first aspect, the semiconductor die is a semiconductor transistor die. In particular, the semiconductor die can be one or more of a vertical semiconductor transistor die, a semiconductor power transistor die, an IGBT die, a MOSFET die, a CoolMOS die, a wide band gap semiconductor transistor die, in particular a SiC transistor die.
According to an embodiment of the semiconductor device of the first aspect, the semiconductor transistor die comprises a first main face and a second main face opposite to the first main face, and a source pad disposed on the first main face and a drain pad disposed on the second main face. According to one embodiment, the drain pad would be connected to the first leadframe, and the source pad would be connected to the second leadframe. According to a further example thereof, the semiconductor device further comprises a gate pad disposed on the first main face and possibly also a source/sense pad also disposed on the first main face.
A second aspect of the present disclosure is related to a method for fabricating a semiconductor device, the method comprising providing a first leadframe, providing a semiconductor die comprising a first main face and a second main face opposite to the first main face, connecting a first main face of the semiconductor die with a first portion of the first leadframe, providing a second leadframe, connecting a first portion of the second leadframe to the second main face of the semiconductor die, applying an encapsulant to the semiconductor die and to the first portions of the first and second leadframes so that second portions of the first and second leadframes are disposed outside the encapsulant.
When the method is performed as described above, the first portions of the first and second leadframes become the die pads and the second portions of the first and second leadframes become the leads of the semiconductor device according to the first aspect.
The method according to the second aspect can be carried out in different ways with respect to the sequence of the method steps. Common to all embodiments is that the semiconductor device to be fabricated has first portions of the leadframes serving as the die pads and second portions bent from the first portions serving as the leads. In a very practicable way of fabricating, a leadframe supplier pre-bends the leadframes and then sends the pre-bent leadframes to a customer for semiconductor package assembly. In general, the method may be carried out so that already at the initial provision of the leadframes the second portions are partially or completely bent from the first portions. Finally, the method can be carried out so that the bending of the second portions from the first portions is carried out completely after the encapsulant has been attached.
According to an embodiment of the method of the second aspect, the second portions of the first leadframe are bent by a first angle and the second portions of the second leadframe are bent by a second angle. According to a further example thereof, the second angle is different from the first angle.
According to an embodiment of the method of the second aspect, the method is carried out such that a surface of the first portion of the second leadframe remote from the semiconductor die is exposed to the outside.
According to an embodiment of the method of the second aspect, two semiconductor devices are fabricated in parallel by connecting two semiconductor dies to the first leadframe, providing two second leadframes, connecting each one of the two second leadframes with one of the semiconductor dies, applying two encapsulants to each one of the semiconductor dies and to first portions of the first and second leadframes, and singulating into two separate semiconductor devices.
The accompanying drawings are included to provide a further understanding of embodiments and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments and together with the description serve to explain principles of embodiments. Other embodiments and many of the intended advantages of embodiments will be readily appreciated as they become better understood by reference to the following detailed description.
The elements of the drawings are not necessarily to scale relative to each other. Like reference numerals designate corresponding similar parts.
In the following detailed description, reference is made to the accompanying drawings, which form a part hereof, and in which is shown by way of illustration specific embodiments in which the disclosure may be practiced. In this regard, directional terminology, such as “top”, “bottom”, “front”, “back”, etc., is used with reference to the orientation of the Figure(s) being described. Because components of embodiments can be positioned in a number of different orientations, the directional terminology is used for purposes of illustration and is in no way limiting. It is to be understood that other embodiments may be utilized and structural or logical changes may be made without departing from the scope of the present disclosure. The following detailed description, therefore, is not to be taken in a limiting sense, and the scope of the present disclosure is defined by the appended claims.
It is to be understood that the features of the various exemplary embodiments described herein may be combined with each other, unless specifically noted otherwise.
As employed in this specification, the terms “bonded”, “attached”, “connected”, “coupled” and/or “electrically connected/electrically coupled” are not meant to mean that the elements or layers must directly be contacted together; intervening elements or layers may be provided between the “bonded”, “attached”, “connected”, “coupled” and/or “electrically connected/electrically coupled” elements, respectively. However, in accordance with the disclosure, the above-mentioned terms may, optionally, also have the specific meaning that the elements or layers are directly contacted together, i.e. that no intervening elements or layers are provided between the “bonded”, “attached”, “connected”, “coupled” and/or “electrically connected/electrically coupled” elements, respectively.
Further, the word “over” used with regard to a part, element or material layer formed or located “over” a surface may be used herein to mean that the part, element or material layer be located (e.g. placed, formed, deposited, etc.) “indirectly on” the implied surface with one or more additional parts, elements or layers being arranged between the implied surface and the part, element or material layer. However, the word “over” used with regard to a part, element or material layer formed or located “over” a surface may, optionally, also have the specific meaning that the part, element or material layer be located (e.g. placed, formed, deposited, etc.) “directly on”, e.g. in direct contact with, the implied surface.
In particular,
The semiconductor die 13 can be connected with its upper main face to the first die pad 11A by means of a first conductive layer 15, and the semiconductor die 13 can be connected with its lower main face to the upper main face of the second die pad 12A by means of a second conductive layer 16. The first and second conductive layers 15 and 16 may, for example, comprise soldered layers or sintered layers.
The first leads 11B and the second leads 12B both have end attachment members 11B.1 and 12B.1, which have horizontal bottom surfaces lying within a common horizontal plane P-P and by means of which bottom surfaces the semiconductor device 10 can be attached to a substrate such as a PCB. In general, different types of lead shapes can be used like, for example, gull-wing, type, J-lead type, C-lead type or through-hole type.
As shown in the example of a semiconductor device 10 of
As a result, in the example shown in
As also will be shown later, the first leads 11B and the second leads 12B can be created by bending first corresponding portions from the first die pad 11A and second corresponding portions from the second die pad 12A. As can be seen in
The example shown in
Furthermore the semiconductor die 13 can be a semiconductor transistor die 13 and in particular one or more of a vertical semiconductor transistor die, a semiconductor power transistor die, an IGBT die, a MOSFET die, a CoolMOS die, and a wide band gap semiconductor transistor die, in particular a SiC transistor die.
More specifically, the semiconductor transistor die 13 may comprise a first main face and a second main face opposite to the first main face, and a source pad disposed on the first main face and a drain pad disposed on the second main face, and possibly also a gate pad and a source/sense pad both disposed on the first main face.
The encapsulant 14 may be comprised of a conventional mold compound like, for example, a resin material, in particular an epoxy resin material. Moreover, the encapsulant 14 can be made of a thermally conductive material to allow efficient heat dissipation to external application heat sinks. The material of the encapsulant 14 can, in particular, comprise a resin like an epoxy resin material filled with particles like, for example, SiO or other ceramic particles, or thermally conductive particles like, for examples, Al2O3, BN, AlN, Si3N4, diamond, or any other thermally conductive particles.
As a difference to the example as shown in
With the semiconductor device 20 shown in
As a difference to the example as shown in
In general, leadframes can be single gauge leadframes having relatively low thickness or dual gauge leadframes having relatively high thickness. In the present case the first and second leadframes can be both single gauge leadframes having the same low thickness or dual gauge leadframes having the same high thickness. Otherwise the first and second leadframes have different thickness, in particular one of them being a single gauge leadframe and the other one a dual gauge leadframe.
With the semiconductor device 30 shown in
As a difference to the example as shown in
With the semiconductor device 40 shown in
In the following specific examples of the present disclosure are described.
Example 1 is a semiconductor device comprising a first leadframe comprising a first die pad and one or more first leads formed integral with the first die pad and extending outward from the first die pad in a first direction, a second leadframe comprising a second die pad and one or more second leads formed integral with the second die pad and extending outward from the second die pad in a second direction different than the first direction, a semiconductor die disposed between the first die pad and the second die pad, and an encapsulant embedding the semiconductor die, wherein the first leads and the second leads are disposed outside the encapsulant.
Example 2 is the semiconductor device according to Example 1, wherein the first die pad is disposed on a first level, and the second die pad is disposed on a second level, and the first leads extend outside the encapsulant from the first level to a third level, and the second leads extend outside the encapsulant from the second level to the third level.
Example 3 is the semiconductor device according to Example 1 or 2, wherein the first die pad of the first leadframe is at least in part exposed at the top surface of the package.
Example 4 is the semiconductor device according to any one of the preceding Examples, wherein the semiconductor die is a vertical semiconductor transistor die, in particular a semiconductor power transistor die, an IGBT die, a MOSFET die, a CoolMOS die, a wide band gap semiconductor transistor die, in particular a SiC transistor die.
Example 5 is the semiconductor device according to Example 4, wherein the semiconductor transistor die comprises a first main face and a second main face opposite to the first main face, and a source pad disposed on the first main face and a drain pad disposed on the second main face.
Example 6 is the semiconductor device according to Example 5, wherein the drain pad is connected with the first die pad of the leadframe and the source pad is connected with the second die pad of the second leadframe.
Example 7 is the semiconductor device according to Example 5 or 6, further comprising a gate pad disposed on the first main face.
Example 8 is the semiconductor device according to any one of the preceding Examples, wherein the device is a leaded package, especially a gull-wing package, a J-lead package, a C-lead, or a through-hole package.
Example 9 is a method for fabricating a semiconductor device, the method comprising providing a first leadframe, providing a semiconductor die comprising a first main face and a second main face opposite to the first main face, connecting a first main face of the semiconductor die with a first portion of the first leadframe, providing a second leadframe, connecting a first portion of the second leadframe to the second main face of the semiconductor die, applying an encapsulant to the semiconductor die and to the first portions of the first and second leadframes so that second portions of the first and second leadframes are disposed outside the encapsulant.
Example 10 is the method according to Example 9, further comprising after applying the encapsulant bending at least part of the second portions of the first and second leadframes so that outer ends of the second portions come to lie in a plane which is parallel to the first portions of the first and second lead frames, or providing one or both of the first and second leadframes in the form of pre-bent leadframes.
Example 11 is the method according to Example 10, wherein the second portions of the first leadframe are bent by a first angle and the second portions of the second leadframe are bent by a second angle.
Example 12 is the method according to any one of Examples 9 to 11, wherein the method is carried out such that a surface of the first portion of the first leadframe remote from the semiconductor die is exposed at the top surface of the package.
Example 13 is the method according to any one of Examples 9 to 12, wherein at least two semiconductor devices are fabricated in parallel by connecting two semiconductor dies to the first leadframe, providing two second leadframes, connecting each one of the two second leadframes with one of the semiconductor dies, applying two encapsulants to each one of the semiconductor dies and to first portions of the first and second leadframes, and singulating into two separate semiconductor devices.
In addition, while a particular feature or aspect of an embodiment of the disclosure may have been disclosed with respect to only one of several implementations, such feature or aspect may be combined with one or more other features or aspects of the other implementations as may be desired and advantageous for any given or particular application. Furthermore, to the extent that the terms “include”, “have”, “with”, or other variants thereof are used in either the detailed description or the claims, such terms are intended to be inclusive in a manner similar to the term “comprise”. Furthermore, it should be understood that embodiments of the disclosure may be implemented in discrete circuits, partially integrated circuits or fully integrated circuits or programming means. Also, the term “exemplary” is merely meant as an example, rather than the best or optimal. It is also to be appreciated that features and/or elements depicted herein are illustrated with particular dimensions relative to one another for purposes of simplicity and ease of understanding, and that actual dimensions may differ substantially from that illustrated herein.
Although specific embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a variety of alternate and/or equivalent implementations may be substituted for the specific embodiments shown and described without departing from the scope of the present disclosure. This application is intended to cover any adaptations or variations of the specific embodiments discussed herein. Therefore, it is intended that this disclosure be limited only by the claims and the equivalents thereof.
Number | Date | Country | Kind |
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10 2023 126 006.5 | Sep 2023 | DE | national |