This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2023-135891, filed on Aug. 23, 2023, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a semiconductor device.
The related art discloses a transformer chip including a semiconductor substrate, an insulating layer stack structure formed on the substrate, and an upper coil and a lower coil formed within the insulating layer stack structure.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the present disclosure.
Reference will now be made in detail to various embodiments, examples of which are illustrated in the accompanying drawings. In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the present disclosure. However, it will be apparent to one of ordinary skill in the art that the present disclosure may be practiced without these specific details. In other instances, well-known methods, procedures, systems, and components have not been described in detail so as not to unnecessarily obscure aspects of the various embodiments.
Hereinafter, some embodiments of a semiconductor device according to the present disclosure are described with reference to the accompanying drawings. It should be noted that, for simplicity and clarity of explanation, the constituent elements shown in the drawings are not necessarily drawn to scale. Further, in order to facilitate understanding, hatching lines may be omitted in cross-sectional views. The accompanying drawings merely illustrate embodiments of the present disclosure and should not be considered as limiting the present disclosure. The terms such as “first,” “second,” and “third” in the present disclosure are used merely to distinguish between objects and are not intended to rank the objects.
The following detailed description includes devices, systems, and methods embodying exemplary embodiments of the present disclosure. This detailed description is for illustrative purposes only and is not intended to limit the embodiments of the present disclosure or the applications and uses of such embodiments.
The expression “at least one” as used in the present disclosure means “one or more” of desired options. As an example, if there are two options, the expression “at least one” as used in the present disclosure means “only one option” or “both of the two options.” As another example, if there are three or more options, the expression “at least one” as used in the present disclosure means “only one option” or “any combination of two or more options.”
The expression “the length (dimension) of A is equal to the length (dimension) of B” or “the length (dimension) of A and the length (dimension) of B are equal to each other” as used in the present disclosure also includes a relationship in which a difference between the length (dimension) of A and the length (dimension) of B is, for example, within 10% of the length (dimension) of A.
A schematic configuration of a semiconductor device 10 according to a first embodiment is described with reference to
Further,
As shown in
The first circuit 20 is configured to operate with a first voltage V1. In one example, the first circuit 20 includes a transmitting circuit or a receiving circuit. In the first embodiment, the first circuit 20 includes a transmitting circuit 21. The transmitting circuit 21 includes at least one transistor. The second circuit 30 is configured to operate with a second voltage V2. In one example, the second circuit 30 includes a transmitting circuit or a receiving circuit. In the first embodiment, the second circuit 30 includes a receiving circuit 31. The receiving circuit 31 includes at least one transistor. The first voltage V1 and the second voltage V2 may be the same as each other or may be different from each other. In one example, the second voltage V2 is equal to the first voltage V1. The semiconductor device 10 may be called a digital isolator. Therefore, the semiconductor device 10 may also be called a signal transmission device that transmits a signal from the first circuit 20 to the second circuit 30.
The transformer 40 includes a first coil 41 and a second coil 42. The first coil 41 is electrically connected to the transmitting circuit 21 of the first circuit 20. The second coil 42 is electrically connected to the receiving circuit 31 of the second circuit 30.
The transmitting circuit 21 of the first circuit 20 receives an input signal and pulse-drives the transformer 40. A pulse signal excited in the first coil 41 of the transformer 40 is transmitted through the second coil 42 and is input to the receiving circuit 31 of the second circuit 30. The receiving circuit 31 outputs an output signal based on the input pulse signal.
As shown in
In this way, in the semiconductor device 10, the first chip 50, the second chip 60, and the transformer chip 70 are packaged as a plurality of semiconductor chips by the sealing resin 200. Herein, the transformer chip 70 is an example of an “insulating chip.”
A package format of the semiconductor device 10 is a SO (Small Outline) type, and in the first embodiment, it is a SOP (Small Outline Package). Further, the package format of the semiconductor device 10 may be changed arbitrarily. The package format is not limited to SOP, and may be QFN (Quad For Non Lead Package), DFP (Dual Flat Package), DIP (Dual Inline Package), QFP (Quad Flat Package), SIP (Single Inline Package), or SOJ (Small Outline J-leaded Package), or various package structures similar to these.
The sealing resin 200 is made of a resin material having electrical insulation properties. This resin material includes, for example, black epoxy resin. The sealing resin 200 is formed in a rectangular plate shape with a thickness direction in a Z direction. The sealing resin 200 has four sealing side surfaces 201 to 204. More specifically, the sealing resin 200 has sealing side surfaces 201 and 202 as both end surfaces facing in an X direction and sealing side surfaces 203 and 204 as both end surfaces facing in a Y direction. The X direction and the Y direction are orthogonal to the Z direction. The X direction and the Y direction are orthogonal to each other when viewed from the Z direction. The sealing resin 200 has a rectangular shape with the X direction being a direction along a long side and the Y direction being a direction along a short side when viewed from the Z direction. Herein, the X direction corresponds to a “first direction.” In the following description, “plan view” means that the semiconductor device 10 or a component of the semiconductor device 10 is viewed from the Z direction.
Each of the first lead frame 80 and the second lead frame 90 is a conductor and is made of a material containing, for example, Cu (copper), Fe (iron), Al (aluminum), etc. Each of the lead frames 80 and 90 is provided across an inside and outside of the sealing resin 200. The first lead frame 80 and the second lead frame 90 are arranged to be spaced apart from each other in the X direction.
The first lead frame 80 includes a first die pad 81 disposed in the sealing resin 200 and a plurality of first leads 82 disposed across the inside and outside of the sealing resin 200. Each of the first leads 82 constitutes an external terminal that electrically connects to an electronic apparatus outside the semiconductor device 10.
The first chip 50 is mounted on the first die pad 81. It may be said that the first die pad 81 supports the first chip 50. In a plan view, the first die pad 81 is disposed so that its center in the X direction is closer to the sealing side surface 201 than a center of the sealing resin 200 in the X direction. In the first embodiment, the first die pad 81 is not exposed from the sealing resin 200. In one example, a shape of the first die pad 81 in a plan view is a rectangle with the X direction being a direction along a long side direction and the Y direction being a direction along a short side.
The plurality of first leads 82 are arranged to be spaced apart from each other in the Y direction. Among the plurality of first leads 82, a first lead 82 disposed at an end portion near the sealing side surface 203 in the Y direction is integrated with the first die pad 81. The remaining first leads 82 are disposed to be spaced apart from the first die pad 81 in the X direction. A portion of each of the first leads 82 protrudes from the sealing side surface 201 toward the outside of the sealing resin 200.
The second lead frame 90 includes a second die pad 91 disposed in the sealing resin 200 and a plurality of second leads 92 disposed across the inside and outside of the sealing resin 200. Each of the second leads 92 constitutes an external terminal that electrically connects to an electronic apparatus outside the semiconductor device 10.
The second chip 60 is mounted on the second die pad 91. It may be said that the second die pad 91 supports the second chip 60. In a plan view, the second die pad 91 is disposed to be closer to the sealing side surface 202 than the first die pad 81 in the X direction. That is, the first die pad 81 and the second die pad 91 are disposed to be spaced apart from each other in the X direction. Therefore, the X direction may also be said to be a disposition direction of both die pads 81 and 91. The second chip 60 is disposed to be spaced apart from the first chip 50 in the X direction. In the first embodiment, the second die pad 91 is not exposed from the sealing resin 200. In one example, a shape of the second die pad 91 in a plan view is a rectangle with the X direction being a direction along a long side and the Y direction being a direction along a short side. Also, the shape of the second die pad 91 in a plan view may be changed arbitrarily depending on the number and shape of semiconductor chips mounted on the second die pad 91.
The plurality of second leads 92 are arranged to be spaced apart from each other in the Y direction. Among the plurality of second leads 92, a second lead 92 disposed at an end portion near the sealing side surface 204 in the Y direction is integrated with the second die pad 91. The remaining second leads 92 are disposed to be spaced apart from the second die pad 91 in the X direction. A portion of each of the second leads 92 protrudes from the sealing side surface 202 toward the outside of the sealing resin 200.
In the first embodiment, the number of second leads 92 is the same as the number of first leads 82. As shown in
In the first embodiment, the first die pad 81 is supported by the first lead 82 integrated with the first die pad 81. The second die pad 91 is supported by the second lead 92 integrated with the second die pad 91. Therefore, each of the die pads 81 and 91 does not have a hanging lead exposed from each of the sealing side surfaces 203 and 204. Therefore, an insulation distance between the first lead frame 80 and the second lead frame 90 may be made large.
The first chip 50 mounted on the first die pad 81 includes the first circuit 20 of
As shown in
As shown in
As shown in
Each of the first pads 55, each of the first intermediate pads 56, each of the second pads 65, and each of the second intermediate pads 66 is made of a material containing one or more appropriately selected from the group of, for example, Ti (titanium), TiN (titanium nitride), Au (gold), Ag, Cu, Al (aluminum), and W (tungsten). Each of the wires W1, each of the first intermediate wires WA, each of the wires W2, and each of the second intermediate wires WB is a bonding wire formed by a wire bonding device and is made of a conductor containing, for example, Au, Al, Cu, etc.
As shown in
The transformer chip 70 includes the transformer 40 of
Further, the configuration of the semiconductor device 10 shown in
Further, for example, the second circuit 30 may include a driver circuit that drives a gate of a switching element. The driver circuit may also be connected to an external terminal (for example, the second lead 92 shown in
The semiconductor device 10 used as the insulated gate driver applies a drive voltage signal to a control terminal of the switching element. In this case, the transmitting circuit 21 of the first circuit 20 converts a control signal input from, for example, a control device, into a pulse signal. The driver circuit of the second circuit 30 outputs the drive voltage signal to the control terminal of the switching element in response to a signal received by the receiving circuit 31 through the transformer 40.
In this way, in the semiconductor device 10 used as the insulated gate driver, a power supply voltage of the first circuit 20 that receives a signal from the control device is 5 V, 3.3 V, etc. with respect to a ground potential. On the other hand, in the case of the second circuit 30 connected to the high-side switching element, a voltage (for example, 600 V or higher) equivalent to a voltage applied to a drain of the high-side switching element is applied transiently. For this reason, the semiconductor device 10 is required to have a dielectric breakdown voltage between the first circuit 20 and the second circuit 30, more specifically between the first coil 41 and the second coil 42 of the transformer 40. This dielectric breakdown voltage is, for example, 2,500 Vrms or higher and 7,500 Vrms or lower. In one example, the dielectric breakdown voltage of the semiconductor device 10 is about 5,000 Vrms. However, the specific value of the dielectric breakdown voltage of the semiconductor device 10 is not limited thereto and is arbitrary.
An example of a configuration of the first chip 50 is described with reference to
As shown in
The first semiconductor substrate 51 (the chip back surface 50R) is bonded to the first die pad 81 by a conductive bonding material SD. The first semiconductor substrate 51 is made of a material containing, for example, Si. In the first embodiment, the first semiconductor substrate 51 is a Si substrate. Further, a wide band gap semiconductor or a compound semiconductor may be used for the first semiconductor substrate 51. The wide band gap semiconductor is a semiconductor substrate having a band gap of 2.0 eV or higher. The wide band gap semiconductor may be SiC (silicon carbide). The compound semiconductor may be a Group III-V compound semiconductor. The compound semiconductor may include at least one selected from the group of AlN (aluminum nitride), InN (indium nitride), GaN (gallium nitride), and GaAs (gallium arsenide). The first circuit 20 of
The first element insulating layer 52 includes a stack structure in which a plurality of insulating films are stacked in the Z direction. Each insulating film is made of a material containing at least one selected from the group of, for example, SiN and SiO2. In one example, the first element insulating layer 52 includes a stack structure in which a plurality of insulating films containing SiO2 are stacked in the Z direction. The first circuit 20, a first connection wiring 53 that connects the first circuit 20 and the first pads 55, and a second connection wiring 54 that connects the first circuit 20 and the first intermediate pads 56 are provided within the first element insulating layer 52. The first connection wiring 53 is provided in plural depending on, for example, the number of first pads 55. The second connection wiring 54 is provided in plural depending on, for example, the number of first intermediate pads 56. In this way, the first circuit 20 and the plurality of first pads 55 are individually electrically connected within the first element insulating layer 52. The first circuit 20 and the plurality of first intermediate pads 56 are individually electrically connected within the first element insulating layer 52.
An example of a configuration of the second chip 60 is described with reference to
As shown in
The second semiconductor substrate 61 (the chip back surface 60R) is bonded to the second die pad 91 by a conductive bonding material SD. The second semiconductor substrate 61 is made of a material containing, for example, Si. In the first embodiment, the second semiconductor substrate 61 is a Si substrate. Also, a wide band gap semiconductor or a compound semiconductor may be used for the second semiconductor substrate 61. The second circuit 30 of
The second element insulating layer 62 includes a stack structure in which a plurality of insulating films are stacked in the Z direction. Each insulating film is made of a material containing at least one selected from the group of, for example, SiN and SiO2. In one example, the second element insulating layer 62 includes a stack structure in which a plurality of insulating films containing SiO2 are stacked in the Z direction. The second circuit 30, a third connection wiring 63 that connects the second circuit 30 and the second pads 65, and a fourth connection wiring 64 that connects the second circuit 30 and the second intermediate pads 66 are provided within the second element insulating layer 62. The third connection wiring 63 is provided in plural depending on, for example, the number of second pads 65. The fourth connection wiring 64 is provided in plural depending on, for example, the number of second intermediate pads 66. In this way, the second circuit 30 and the plurality of second pads 65 are individually electrically connected within the second element insulating layer 62. The second circuit 30 and the plurality of second intermediate pads 66 are individually electrically connected within the second element insulating layer 62.
An example of the configuration of the transformer chip 70 and its periphery are described with reference to
As shown in
The transformer chip 70 includes first transformer pads 75A and 75B and second transformer pads 76A and 76B exposed from the chip front surface 70S in the Z direction. The first transformer pads 75A and 75B are pads electrically connected to the plurality of first intermediate pads 56 (see
The second transformer pads 76A and 76B are pads electrically connected to the plurality of second intermediate pads 66 (see
As shown in
The third semiconductor substrate 71 constitutes the chip back surface 70R of the transformer chip 70. The third semiconductor substrate 71 is made of a material containing, for example, Si. In the first embodiment, the third semiconductor substrate 71 is a Si substrate. Also, a wide band gap semiconductor or a compound semiconductor may be used for the third semiconductor substrate 71.
A dimension (thickness) of the third semiconductor substrate 71 in the Z direction may be the same as, for example, a dimension (thickness) of the first semiconductor substrate 51 in the Z direction. A dimension (thickness) of the third element insulating layer 72 in the Z direction may be smaller than, for example, a dimension (thickness) of the first element insulating layer 52 (see
Herein, the dimension of the third semiconductor substrate 71 in the Z direction may be changed arbitrarily. In one example, the dimension of the third semiconductor substrate 71 in the Z direction may be smaller than the dimension of the first semiconductor substrate 51 in the Z direction. Further, the dimension of the third element insulating layer 72 in the Z direction may be changed arbitrarily. In one example, the dimension of the third element insulating layer 72 in the Z direction may be equal to the dimension of the first element insulating layer 52 in the Z direction.
The third element insulating layer 72 includes a third element front surface 72S and a third element back surface 72R facing opposite sides to each other. The third element front surface 72S constitutes the chip front surface 70S of the transformer chip 70. The third element back surface 72R is in contact with the third semiconductor substrate 71.
The third element insulating layer 72 includes a plurality of first insulating films 72P and a plurality of second insulating films 72Q. In other words, the third element insulating layer 72 includes an insulating layer stack structure 72T that is a stacked body of the plurality of first insulating films 72P and the plurality of second insulating films 72Q. The insulating layer stack structure 72T is configured by alternately stacking the plurality of first insulating films 72P and the plurality of second insulating films 72Q one by one in the Z direction. Herein, if a stacked body of one first insulating film 72P and one second insulating film 72Q is defined as an insulator 72U, the insulating layer stack structure 72T may be said to be a structure in which a plurality of insulators 72U are stacked. In this way, the Z direction may also be said to be a thickness direction of the third element insulating layer 72.
The first insulating film 72P is an etching stopper film and is made of a material containing at least one selected from the group of, for example, SiN, SiC, and SiCN (nitrogen-doped silicon carbide). The first insulating film 72P may also have a function of, for example, preventing the diffusion of Cu. In other words, the first insulating film 72P may be a Cu diffusion prevention film.
The second insulating film 72Q is an interlayer insulating film and is, for example, an oxide film made of a material containing SiO2. The second insulating film 72Q has a thickness greater than the first insulating film 72P. The first insulating film 72P has a thickness of, for example, 50 nm or more and less than 1,000 nm. The second insulating film 72Q has a thickness of, for example, 500 nm or more and 5,000 nm or less. In the first embodiment, the first insulating film 72P has a thickness of about 300 nm, and the second insulating film 72Q has a thickness of about 2,000 nm. In one example, both uppermost and lowermost insulating films of the insulating layer stack structure 72T are composed of the second insulating film 72Q. In order to facilitate understanding of the figure, a ratio of the film thickness of the first insulating film 72P to the film thickness of the second insulating film 72Q in the figure is different from an actual ratio of the film thickness of the first insulating film 72P to the film thickness of the second insulating film 72Q.
The third element insulating layer 72 further includes a protective film 73 and a passivation film 74. The protective film 73 is a film that protects the insulating layer stack structure 72T. The protective film 73 is formed over the insulating layer stack structure 72T. The protective film 73 is made of, for example, a material containing SiO2. In one example, the protective film 73 is formed over an entire surface of the insulating layer stack structure 72T in a plan view. Also, the material constituting the protective film 73 may be changed arbitrarily. In one example, the protective film 73 may be made of a material containing SiN.
The passivation film 74 is a surface protective film of the transformer chip 70. The passivation film 74 is formed over the protective film 73. The passivation film 74 constitutes the third element front surface 72S of the third element insulating layer 72. The passivation film 74 is made of, for example, a material containing at least one selected from the group of PI (polyimide), SiN, and SiO2. In one example, the passivation film 74 is made of a material containing SiO2. In one example, the passivation film 74 is formed over an entire surface of the protective film 73 in a plan view. Also, the material constituting the passivation film 74 may be changed arbitrarily. The passivation film 74 may be made of a same material as the protective film 73, or may be made of a material different from the protective film 73.
As shown in
In one example, the outer coil 100 and the inner coil 110 are disposed at a same position in the Z direction. It may be said that the outer coil 100 and the inner coil 110 are disposed over a same plane orthogonal to the Z direction. Specifically, the outer coil 100 and the inner coil 110 are provided to penetrate a specific insulator 72UA which is one specific insulator 72U. In the example shown in
In a plan view, the inner coil 110 is disposed inside the outer coil 100. The inner coil 110 is disposed so as not to overlap the outer coil 100 in a plan view. In other words, the inner coil 110 is disposed to be spaced apart from the outer coil 100 in a direction orthogonal to the Z direction. Therefore, the specific insulator 72UA is disposed between the inner coil 110 and the outer coil 100 in the direction orthogonal to the Z direction. In this way, the outer coil 100 and the inner coil 110 are electrically insulated from each other and are configured to be magnetically coupled. In the transformer 40 of the first embodiment, the outer coil 100 and the inner coil 110 are configured to be capable of being magnetically coupled along the direction orthogonal to the Z direction. Therefore, a current flows in the inner coil 110 in a direction corresponding to a direction of a magnetic flux generated by a current flowing in the outer coil 100.
As shown in
A tip of the lead wire 100A constitutes the first transformer pad 75B. In one example, the third element insulating layer 72 is provided with a second outer opening that exposes the tip of the lead wire 100A in the Z direction. The tip of the lead wire 100A exposed by the second outer opening constitutes the first transformer pad 75B.
The inner coil 110, which is disposed inside the outer coil 100, includes a first end 111 and a second end 112 opposite to the first end 111. The inner coil 110 is formed in a circular spiral shape in a plan view. In the spiral-shaped inner coil 110, the first end 111 is disposed inside the spiral, and the second end 112 is disposed outside the spiral. That is, the inner coil 110 is wound in a spiral shape with the first end 111 as an inner peripheral end and the second end 112 as an outer peripheral end.
The first end 111 constitutes the second transformer pad 76A, and the second end 112 constitutes the second transformer pad 76B. In one example, the third element insulating layer 72 is provided with a first inner opening that exposes the first end 111 in the Z direction, and a second inner opening that exposes the second end 112 in the Z direction. The first end 111 exposed by the first inner opening constitutes the second transformer pad 76A, and the second end 112 exposed by the second inner opening constitutes the second transformer pad 76B.
Both the outer coil 100 and the inner coil 110 are made of a material containing one or more appropriately selected from the group of Ti (titanium), TiN (titanium nitride), Au, Ag, Cu, Al, and W (tungsten). In one example, the outer coil 100 and the inner coil 110 may be made of a same material. In one example, the outer coil 100 and the inner coil 110 may be made of a material containing Cu.
The transformer chip 70 includes a wiring portion 77 that electrically connects the first end 101 of the outer coil 100 and the first transformer pad 75A. The wiring portion 77 is made of, for example, a material containing one or more appropriately selected from the group of Ti, TiN, Au, Ag, Cu, Al, and W.
As shown in
As shown in
As shown in
As shown in
As shown in
The fourth semiconductor substrate 121 constitutes the chip back surface 120R of the sub-mount chip 120. The fourth semiconductor substrate 121 is in contact with the conductive bonding material SD (see
The insulating layer 122 includes an element front surface 122S and an element back surface 122R facing opposite sides to each other. The element front surface 122S constitutes the chip front surface 120S of the sub-mount chip 120. The element back surface 122R is in contact with the fourth semiconductor substrate 121.
The insulating layer 122 includes a plurality of first insulating films 122P and a plurality of second insulating films 122Q. That is, the insulating layer 122 includes an insulating layer stack structure 122T, which is a stacked body of the plurality of first insulating films 122P and the plurality of second insulating films 122Q. The insulating layer stack structure 122T is configured by alternately stacking the plurality of first insulating films 122P and the plurality of second insulating films 122Q one by one in the Z direction. Herein, if a stacked body of one first insulating film 122P and one second insulating film 122Q is defined as an insulator 122U, the insulating layer stack structure 122T may be said to be a structure in which a plurality of insulators 122U are stacked. In this way, the Z direction may also be said to be a thickness direction of the insulating layer 122.
The first insulating film 122P is an etching stopper film and is made of a material containing at least one selected from the group of, for example, SiN, SiC, and SiCN. The first insulating film 122P has a thickness of, for example, 50 nm or more and less than 1,000 nm. In the first embodiment, the first insulating film 122P has a thickness of about 300 nm.
The second insulating film 122Q is an interlayer insulating film and is, for example, an oxide film made of a material containing SiO2. The second insulating film 122Q has a thickness greater than the first insulating film 122P. The second insulating film 122Q has a thickness of, for example, 500 nm or more and 5,000 nm or less. In the first embodiment, the second insulating film 122Q has a thickness of about 2,000 nm. In one example, both uppermost and lowermost insulating films of the insulating layer stack structure 122T are composed of the second insulating film 122Q. In order to facilitate understanding of the figure, a ratio of the film thickness of the first insulating film 122P to the film thickness of the second insulating film 122Q in the figure is different from an actual ratio of the film thickness of the first insulating film 122P to the film thickness of the second insulating film 122Q.
In one example, the film thickness of the first insulating film 122P is equal to the film thickness of the first insulating film 72P of the third element insulating layer 72 of the transformer chip 70. In one example, the film thickness of the second insulating film 122Q is equal to the film thickness of the second insulating film 72Q of the third element insulating layer 72. Further, the film thickness of the first insulating film 122P and the film thickness of the second insulating film 122Q may be changed arbitrarily.
The insulating layer 122 further includes a protective film 123 and a passivation film 124. Both the protective film 123 and the passivation film 124 are formed at a side of a surface layer of the insulating layer 122. Herein, the side of the surface layer of the insulating layer 122 refers to a portion of the insulating layer 122 that is close to the element front surface 122S and includes the element front surface 122S. Therefore, it may be said that the side of the surface layer of the insulating layer 122 is also a portion that is close to the chip front surface 120S of the sub-mount chip 120 and includes the chip front surface 120S.
The protective film 123 is a film that protects the insulating layer stack structure 122T. The protective film 123 is formed over the insulating layer stack structure 122T. The protective film 123 is formed of a material containing, for example, SiO2. In one example, the protective film 123 is formed over an entire surface of the insulating layer stack structure 122T in a plan view. Further, the material constituting the protective film 123 may be changed arbitrarily. In one example, the protective film 123 may be made of a material containing SiN.
The passivation film 124 is a surface protective film of the sub-mount chip 120. The passivation film 124 is formed over the protective film 123. The passivation film 124 constitutes the element front surface 122S of the insulating layer 122. The passivation film 124 is made of a material containing at least one selected from the group of, for example, PI, SiN, and SiO2. In one example, the passivation film 124 is made of a material containing SiO2. In one example, the passivation film 124 is formed over an entire surface of the protective film 123 in a plan view. Further, the material constituting the passivation film 124 may be changed arbitrarily. The passivation film 124 may be made of a same material as the protective film 123, or may be made of a material different from the protective film 123.
As shown in
Herein, the dimension of the fourth semiconductor substrate 121 in the Z direction may be changed arbitrarily. In one example, the dimension of the fourth semiconductor substrate 121 in the Z direction may be smaller than the dimension of the third semiconductor substrate 71 in the Z direction. Further, the dimension of the insulating layer 122 in the Z direction may be changed arbitrarily. In one example, the dimension of the insulating layer 122 in the Z direction may be the same as the dimension of the third element insulating layer 72 in the Z direction.
In the chip disposition state, the third semiconductor substrate 71 of the transformer chip 70 is in contact with the insulating layer 122 of the sub-mount chip 120. More specifically, in the chip disposition state, the third semiconductor substrate 71 is in contact with the passivation film 124 of the insulating layer 122. In this way, in the chip disposition state, the third semiconductor substrate 71 is interposed between the third element insulating layer 72 and the sub-mount chip 120 in the Z direction. More specifically, the third semiconductor substrate 71 is interposed between the third element insulating layer 72 and the insulating layer 122 in the Z direction.
As shown in
Herein, the sub-mount chip 120 may be bonded to the first die pad 81 by an insulating bonding material instead of the conductive bonding material SD. In this case, the dielectric breakdown voltage of the semiconductor device 10 is determined by a distance DZ2 in the Z direction between the first die pad 81 and the inner coil 110.
Next, an example of a method of manufacturing the semiconductor device 10 according to the first embodiment is described. In the following description, reference numerals related to the components of the semiconductor device 10 in
The method of manufacturing the semiconductor device 10 includes a step of preparing the first chip 50, a step of preparing the second chip 60, a step of preparing the transformer chip 70, a step of preparing the sub-mount chip 120, and a step of preparing the first lead frame 80 and the second lead frame 90.
The step of preparing the first chip 50 includes a step of forming the first element insulating layer 52, the plurality of first pads 55, the plurality of first intermediate pads 56, the first connection wiring 53, and the second connection wiring 54 over the first semiconductor substrate 51 in which the first circuit 20 is formed. The plurality of first pads 55, the plurality of first intermediate pads 56, the first connection wiring 53, and the second connection wiring 54 are formed by etching and sputtering, using a metal mask, in a process of stacking the insulating films of the first element insulating layer 52.
The step of preparing the second chip 60 includes a step of forming the second element insulating layer 62, the plurality of second pads 65, the plurality of second intermediate pads 66, the third connection wiring 63, and the fourth connection wiring 64 over the second semiconductor substrate 61 in which the second circuit 30 is formed. The plurality of second pads 65, the plurality of second intermediate pads 66, the third connection wiring 63, and the fourth connection wiring 64 are formed by etching and sputtering, using a metal mask, in a process of stacking the insulating film of the second element insulating layer 62.
The step of preparing the transformer chip 70 includes a step of forming the third element insulating layer 72, the outer coil 100, the inner coil 110, the first transformer pads 75A and 75B, the second transformer pads 76A and 76B, and the wiring portion 77 over the third semiconductor substrate 71. The third element insulating layer 72 is formed by first forming the second insulating film 72Q over the third semiconductor substrate 71. Then, the first insulating film 72P and the second insulating film 72Q are alternately stacked in this order over the second insulating film 72Q. The outer coil 100, the inner coil 110, the first transformer pads 75A and 75B, the second transformer pads 76A and 76B, and the wiring portion 77 are formed by etching and sputtering, using a metal mask, in a process of stacking the first insulating film 72P and the second insulating film 72Q of the third element insulating layer 72.
The step of preparing the sub-mount chip 120 includes a step of forming the insulating layer 122 over the fourth semiconductor substrate 121. In this step, the insulating layer 122 is formed by alternately stacking the plurality of first insulating films 122P and the plurality of second insulating films 122Q one by one in the Z direction. The step of forming the insulating layer 122 is similar to, for example, the step of forming the third element insulating layer 72 of the transformer chip 70.
The method of manufacturing the semiconductor device 10 includes a step of mounting the first chip 50 and the sub-mount chip 120 on the first die pad 81 of the first lead frame 80, and a step of mounting the second chip 60 on the second die pad 91 of the second lead frame 90.
In the step of mounting the first chip 50 and the sub-mount chip 120 on the first die pad 81, first, conductive bonding materials SD are applied to two locations on the first die pad 81 that are spaced apart from each other in the X direction. Then, the first chip 50 is disposed over one conductive bonding material SD. The sub-mount chip 120 is disposed over the other conductive bonding material SD. Then, the first chip 50 and the sub-mount chip 120 are bonded to the first die pad 81 by melting and solidifying the respective conductive bonding materials SD.
Further, in the step of mounting the sub-mount chip 120, instead of the conductive bonding material SD, an insulating bonding material may be applied to the first die pad 81. Then, the sub-mount chip 120 is arranged on the insulating bonding material. Then, the sub-mount chip 120 is bonded to the first die pad 81 by melting and solidifying the insulating bonding material.
In the step of mounting the second chip 60 on the second die pad 91, first, a conductive bonding material SD is applied to the second die pad 91. Then, the second chip 60 is disposed over the conductive bonding material SD. Then, the second chip 60 is bonded to the second die pad 91 by melting and solidifying the conductive bonding material SD. Herein, the conductive bonding material SD applied to the first die pad 81 and the conductive bonding material SD applied to the second die pad 91 may be melted and solidified at the same time.
The method of manufacturing the semiconductor device 10 includes a step of forming the plurality of wires W1 and the plurality of wires W2. The plurality of wires W1 are formed using a wire bonding device to individually connect the plurality of first pads 55 of the first chip 50 to the plurality of first leads 82 of the first lead frame 80. The plurality of wires W2 are formed using a wire bonding device to individually connect the plurality of second pads 65 of the second chip 60 to the plurality of second leads 92 of the second lead frame 90.
The method of manufacturing the semiconductor device 10 includes a step of disposing the transformer chip 70 over the sub-mount chip 120. By disposing the transformer chip 70 over the sub-mount chip 120, the third semiconductor substrate 71 of the transformer chip 70 contacts the insulating layer 122 of the sub-mount chip 120.
The method of manufacturing the semiconductor device 10 includes a step of forming the plurality of first intermediate wires WA and the plurality of second intermediate wires WB. The plurality of first intermediate wires WA are formed using a wire bonding device to individually connect the first transformer pads 75A and 75B to the two first intermediate pads 56 of the first chip 50. The plurality of second intermediate wires WB are formed using a wire bonding device to individually connect the second transformer pads 76A and 76B to the two second intermediate pads 66 of the second chip 60.
The method of manufacturing the semiconductor device 10 includes a step of forming the sealing resin 200. In this step, the sealing resin 200 is formed by, for example, transfer molding. As a result, the sealing resin 200 seals the first chip 50, the second chip 60, the sub-mount chip 120, the transformer chip 70, the first die pad 81, the second die pad 91, the plurality of first wires W1, the plurality of second wires W2, the plurality of first intermediate wires WA, and the plurality of second intermediate wires WB. Through the above steps, the semiconductor device 10 is manufactured.
Additionally, in the method of manufacturing the semiconductor device 10, the order of the step of forming the plurality of first wires W1 and the plurality of second wires W2 may be changed arbitrarily. In one example, the step of forming the plurality of first wires W1 and the plurality of second wires W2 may be performed simultaneously with the step of forming the plurality of first intermediate wires WA and the plurality of second intermediate wires WB. In other words, in the chip disposition state, the plurality of first wires W1, the plurality of second wires W2, the plurality of first intermediate wires WA, and the plurality of second intermediate wires WB may be continuously formed by a wire bonding device.
The operation of the first embodiment is described. In the following description, a transformer chip bonded to the first die pad 81 by a conductive bonding material SD is referred to as a “transformer chip of a comparative example.” The transformer chip of the comparative example includes the outer coil 100 and the inner coil 110 provided on the third element insulating layer 72, similar to the transformer chip 70 of the first embodiment. A semiconductor device including the transformer chip of the comparative example is referred to as a “semiconductor device of a comparative example.”
A dielectric breakdown voltage of the semiconductor device of the comparative example is mainly determined by a distance between the inner coil 110 of the transformer chip of the comparative example and the conductive bonding material SD in the Z direction. In order to improve the dielectric breakdown voltage of the semiconductor device of the comparative example, it is necessary to increase the distance between the inner coil 110 and the conductive bonding material SD in the Z direction. Therefore, it would be possible to increase a thickness of the third element insulating layer 72 of the transformer chip of the comparative example, but if the thickness of the third element insulating layer 72 is increased, the third semiconductor substrate 71 becomes more likely to warp during the manufacture of the transformer chip of the comparative example. The thicker the third element insulating layer 72, the greater the warping that occurs in the third semiconductor substrate 71.
In the first embodiment, the sub-mount chip 120 is interposed between the transformer chip 70 and the first die pad 81. The sub-mount chip 120 is bonded to the first die pad 81 by, for example, a conductive bonding material SD. While the transformer chip 70 is disposed over the sub-mount chip 120, it is not bonded to the sub-mount chip 120 by the conductive bonding material SD. For this reason, the distance DZ1 in the Z direction between the inner coil 110 of the transformer chip 70 and the conductive bonding material SD in the first embodiment becomes larger by the thickness of the sub-mount chip 120, as compared to the distance in the Z direction between the inner coil 110 of the transformer chip 70 of the comparative example and the conductive bonding material SD. Further, when the sub-mount chip 120 is bonded to the first die pad 81 by, for example, an insulating bonding material, the distance DZ2 between the inner coil 110 and the first die pad 81 in the Z direction, which determines the dielectric breakdown voltage of the semiconductor device 10, becomes larger by the sum of the thickness of the sub-mount chip 120 and the thickness of the insulating bonding material, than that in the semiconductor device of the comparative example. As a result, in the first embodiment, it is possible to improve the dielectric breakdown voltage of the semiconductor device 10 without excessively increasing the thickness of the third element insulating layer 72 of the transformer chip 70.
In addition, the inner coil 110 and the outer coil 100 are disposed to face each other in the direction orthogonal to the Z direction. Therefore, by increasing the size of the transformer chip 70 in the X direction and the Y direction, a distance between the inner coil 110 and the outer coil 100 in the direction orthogonal to the Z direction may be made equal to or larger than the distance DZ1 (DZ2). In other words, the distance between the inner coil 110 and the outer coil 100 in the direction orthogonal to the Z direction may be made equal to or larger than the distance DZ1 (DZ2) without increasing the thickness of the third element insulating layer 72. Therefore, it is possible to improve the dielectric breakdown voltage of the semiconductor device 10.
Further, wiring resistance values of the outer coil 100 and the inner coil 110 affect an amount of a current flowing through the outer coil 100 and the inner coil 110, respectively, and a degree of magnetic coupling. The wiring resistance value of the outer coil 100 may be reduced by widening a wiring width of the outer coil 100 and reducing an aspect ratio of a wiring thickness to the wiring width. Similarly, the wiring resistance value of the inner coil 110 may be reduced by widening a wiring width of the inner coil 110 and reducing an aspect ratio of a wiring thickness to the wiring width.
Herein, for example, in a configuration in which two coils are disposed to face each other in the Z direction, if wiring widths of these coils are increased, a facing area between the two coils increases, which increases a capacitance value of a parasitic capacitor.
In the first embodiment, the outer coil 100 and the inner coil 110 face each other in the direction orthogonal to the Z direction. Therefore, even if the wiring width of each of the outer coil 100 and the inner coil 110 is increased, a facing area between the outer coil 100 and the inner coil 110 does not change. In other words, a capacitance value of a parasitic capacitor between the outer coil 100 and the inner coil 110 does not change. Therefore, the wiring resistance value of each coil is possible to be reduced without increasing the capacitance value of the parasitic capacitor between the coils. As a result, a current flows more easily in the outer coil 100 and the inner coil 110, such that an amount of magnetic flux generated in the transformer 40 may be increased. This is possible to improve efficiency of the magnetic coupling between the outer coil 100 and the inner coil 110, and further improve transmission characteristics.
The semiconductor device 10 according to the first embodiment provides the following effects.
With this configuration, as the transformer chip 70 is disposed over the sub-mount chip 120, a distance between the transformer 40 in the transformer chip 70 and a conductive member outside the transformer chip 70 may be increased in a stacking direction (Z direction) of the transformer chip 70 and the sub-mount chip 120. Therefore, it is possible to improve the dielectric breakdown voltage of the semiconductor device 10.
In addition, since the sub-mount chip 120 is composed of the fourth semiconductor substrate 121 and the insulating layer 122 formed over the fourth semiconductor substrate 121, the sub-mount chip 120 may be manufactured with the same step as the transformer chip 70. Further, since the dielectric breakdown voltage of the semiconductor device 10 is possible to be adjusted by adjusting the thickness of the insulating layer 122 of the sub-mount chip 120, semiconductor devices 10 with a plurality of types of dielectric breakdown voltages may be manufactured without changing the configuration of the transformer chip 70.
With this configuration, it is possible to increase a thickness of the insulating layer stack structure 72T while suppressing the warping of the transformer chip 70. This allows the distance between the transformer 40 in the transformer chip 70 and the conductive member outside the transformer chip 70 to be further increased. Therefore, it is possible to further improve the dielectric breakdown voltage of the semiconductor device 10.
With this configuration, it is possible to increase the thickness of the insulating layer 122 while suppressing the warping of the sub-mount chip 120. This allows the distance between the transformer 40 in the transformer chip 70 and the conductive member outside the transformer chip 70 to be further increased, thereby improving the dielectric breakdown voltage of the semiconductor device 10.
With this configuration, the distance between the transformer 40 in the transformer chip 70 and the conductive member outside the transformer chip 70 may be increased in the stacking direction (Z direction) of the transformer chip 70 and the sub-mount chip 120 as compared to a configuration in which the third element insulating layer 72 is interposed between the insulating layer 122 of the sub-mount chip 120 and the third semiconductor substrate 71 of the transformer chip 70. Therefore, the dielectric breakdown voltage of the semiconductor device 10 may be improved.
With this configuration, it is possible to increase the thickness of the insulating layer 122 as compared to a configuration in which the protective film 123 and the passivation film 124 are omitted from the insulating layer 122. This allows the distance between the transformer 40 in the transformer chip 70 and the conductive member outside the transformer chip 70 to be increased in the stacking direction (Z direction) of the transformer chip 70 and the sub-mount chip 120. Therefore, the dielectric breakdown voltage of the semiconductor device 10 may be improved.
With this configuration, since the inner coil 110 and the outer coil 100 do not overlap each other in a plan view, the facing area between the outer coil 100 and the inner coil 110 does not change even if the wiring width of each of the outer coil 100 and the inner coil 110 is increased. In other words, the capacitance value of the parasitic capacitor between the outer coil 100 and the inner coil 110 does not change. Therefore, it is possible to reduce the wiring resistance value of each coil without increasing the capacitance value of the parasitic capacitor between the coils.
In addition, it is possible to increase a distance between the outer coil 100/the inner coil 110 and the third semiconductor substrate 71 in the Z direction as compared to a configuration in which both the outer coil 100 and the inner coil 110 are disposed to be closer to the third semiconductor substrate 71 than the center of the third element insulating layer 72 in the Z direction. Therefore, the magnetic flux generated in the outer coil 100 and the inner coil 110 is less likely to pass through the third semiconductor substrate 71. This makes it possible to suppress the generation of an eddy current caused by the magnetic flux penetrating the third semiconductor substrate 71. Therefore, it is possible to suppress a decrease in the efficiency of magnetic coupling caused by the eddy current.
A semiconductor device 10 according to a second embodiment is described with reference to
As shown in
The cover insulating film 72UB includes a first insulating film 72P. The cover insulating film 72UB is in contact with a second insulating film 72Q of the specific insulator 72UA. In one example, the cover insulating film 72UB is in contact with the outer coil 100 and the inner coil 110.
The third element insulating layer 72 includes a plurality of isolation insulating films 78A and a plurality of cover side isolation insulating films 78B. Herein, the second insulating film 72Q immediately below the specific insulator 72UA is referred to as a “second insulating film 72QA,” and the second insulating film 72Q formed over the cover insulating film 72UB is referred to as a “second insulating film 72QB.”
In a plane direction orthogonal to the Z direction, a plurality of grooves 72V are formed at the first insulating film 72P of the specific insulator 72UA between the outer coil 100 and the inner coil 110. In the second embodiment, each groove 72V is a rectangular groove that penetrates the first insulating film 72P of the specific insulator 72UA in the Z direction and forms a concave shape in the second insulating film 72QA. Each groove 72V is formed in an annular shape in a plan view. In one example, the plurality of grooves 72V are formed in a concentric shape in a plan view. In one example, centers of the plurality of grooves 72V are concentric with centers of the outer coil 100 and the inner coil 110. In this way, the plurality of grooves 72V allow the first insulating films 72P of the specific insulator 72UA to be spaced apart from each other in the direction orthogonal to the Z direction between the outer coil 100 and the inner coil 110.
The second insulating film 72Q of the specific insulator 72UA is embedded in the plurality of grooves 72V. This forms the plurality of isolation insulating films 78A. That is, each isolation insulating film 78A is formed of the second insulating film 72Q containing SiO2. In this way, between the outer coil 100 and the inner coil 110, the first insulating film 72P made of SiN is isolated by the isolation insulating film 78A made of SiO2. That is, the first insulating film 72P between the outer coil 100 and the inner coil 110 is isolated by the second insulating film 72Q (the isolation insulating film 78A) having a smaller dielectric constant than the first insulating film 72P. The first insulating film 72P between the outer coil 100 and the inner coil 110 is provided in plural to be spaced apart from each other in a direction orthogonal to the Z direction. The isolation insulating films 78A (the second insulating film 72Q) are interposed among the plurality of first insulating films 72P. Since each groove 72V is formed in an annular shape, each isolation insulating film 78A provided in each groove 72V is formed in an annular shape in a plan view. When the plurality of grooves 72V are formed in a concentric shape in a plan view, the plurality of isolation insulating films 78A are formed in a concentric shape in a plan view. In this way, the first insulating films 72P and the second insulating films 72Q are alternately disposed between the outer coil 100 and the inner coil 110 in the direction orthogonal to the Z direction.
In the plane direction orthogonal to the Z direction, a plurality of grooves 72W are formed at the cover insulating film 72UB between the outer coil 100 and the inner coil 110. In the second embodiment, each groove 72W is a rectangular groove that penetrates the cover insulating film 72UB in the Z direction and forms a concave shape in the second insulating film 72Q of the specific insulator 72UA. Each groove 72W is formed in an annular shape in a plan view. In one example, the plurality of grooves 72W are formed in a concentric shape in a plan view. In one example, centers of the plurality of grooves 72W are concentric with the centers of the outer coil 100 and the inner coil 110. In this way, the plurality of grooves 72W allow the cover insulating films 72UB to be spaced apart from each other in the direction orthogonal to the Z direction between the outer coil 100 and the inner coil 110.
In one example, a width dimension of each groove 72W is equal to a width dimension of each groove 72V. Further, the width dimensions of the plurality of grooves 72W are equal to each other. Further, the width dimensions of the plurality of grooves 72V are equal to each other. Herein, the width dimension of each of the grooves 72V and 72W may be defined by a distance between side surfaces constituting each of the grooves 72V and 72W in the direction orthogonal to the Z direction.
The second insulating film 72QB is embedded in the plurality of grooves 72W. This forms the plurality of cover side isolation insulating films 78B. In other words, each cover side isolation insulating film 78B is formed by the second insulating film 72QB containing SiO2. In this way, between the outer coil 100 and the inner coil 110, the cover insulating film 72UB made of SiN is isolated by the cover side isolation insulating film 78B made of SiO2. That is, the cover insulating film 72UB between the outer coil 100 and the inner coil 110 is isolated by the second insulating film 72Q (the cover side isolation insulating film 78B) having a smaller dielectric constant than the cover insulating film 72UB. The cover insulating film 72UB between the outer coil 100 and the inner coil 110 is provided in plural to be spaced apart from each other in the direction orthogonal to the Z direction. The cover side isolation insulating films 78B (the second insulating film 72QB) are interposed among the plurality of cover insulating films 72UB. Since each groove 72W is formed in an annular shape, each cover side isolation insulating film 78B provided in each groove 72W is formed in an annular shape in a plan view. When the plurality of grooves 72W are formed in a concentric shape in a plan view, the plurality of cover side isolation insulating films 78B are formed in a concentric shape in a plan view. In this way, the cover insulating films 72UB (the first insulating films 72P) and the cover side isolation insulating films 78B (the second insulating films 72Q) are alternately disposed between the outer coil 100 and the inner coil 110 among the cover insulating film 72UB in the direction orthogonal to the Z direction.
When the width dimension of each groove 72W is equal to the width dimension of each groove 72V, a width dimension of each cover side isolation insulating film 78B is equal to a width dimension of each isolation insulating film 78A. Further, when the width dimensions of the plurality of grooves 72W are equal to each other, the width dimensions of the plurality of cover side isolation insulating films 78B are equal to each other. Further, when the width dimensions of the plurality of grooves 72V are equal to each other, the width dimensions of the plurality of isolation insulating films 78A are equal to each other. Herein, the width dimension of the isolation insulating film 78A may be defined by a distance between side surfaces of the isolation insulating film 78A that contact the side surfaces constituting the grooves 72V in the direction orthogonal to the Z direction. Also, the width dimension of the cover side isolation insulating film 78B may be defined by a distance between side surfaces of the cover side isolation insulating film 78B that contact the side surfaces constituting the groove 72W in the direction orthogonal to the Z direction.
In addition, the number of grooves 72V and 72W may be changed arbitrarily. In the second embodiment, the grooves 72V and 72W are disposed at positions overlapping each other in a plan view, but are not limited thereto. The grooves 72V and 72W may be disposed at positions different from each other in a plan view. In other words, the number of isolation insulating films 78A and the number of cover side isolation insulating films 78B may be changed arbitrarily. In the second embodiment, the isolation insulating film 78A and the cover side isolation insulating film 78B are disposed at positions overlapping each other in a plan view, but are not limited thereto. The isolation insulating film 78A and the cover side isolation insulating film 78B may be disposed at positions different from each other in a plan view.
Further, the width dimensions of the grooves 72V and 72W may be changed arbitrarily. In one example, the width dimension of the groove 72V and the width dimension of the groove 72W may be different from each other. That is, the width dimension of the isolation insulating film 78A and the width dimension of the cover side isolation insulating film 78B may be different from each other. In one example, the width dimension of at least one selected from the group of the plurality of grooves 72V may be different from the width dimensions of the remaining grooves 72V. That is, the width dimension of at least one selected from the group of the plurality of isolation insulating films 78A may be different from the width dimensions of the remaining isolation insulating films 78A. In one example, the width dimension of at least one selected from the group of the plurality of grooves 72W may be different from the width dimensions of the remaining grooves 72W. That is, the width dimension of at least one selected from the group of the plurality of cover side isolation insulating films 78B may be different from the width dimensions of the remaining cover side isolation insulating films 78B. Additionally, shapes of the grooves 72V and 72W are not limited to a rectangular concave shape and may be changed arbitrarily. In one example, the grooves 72V and 72W may be V-shaped.
The semiconductor device 10 according to the second embodiment provides the following effects.
With this configuration, the plurality of isolation insulating films 78A and second insulating films 72Q are alternately disposed in the portion of the first insulating film 72P of the specific insulator 72UA between the inner coil 110 and the outer coil 100. Therefore, a distance of the interface (interface distance) between the inner coil 110 and the outer coil 100 may be increased. In other words, an insulation distance between the inner coil 110 and the outer coil 100 may be increased. Further, the plurality of cover side isolation insulating films 78B and second insulating films 72Q are alternately disposed in the portion of the cover insulating film 72UB between the inner coil 110 and the outer coil 100. Therefore, the interface distance between the inner coil 110 and the outer coil 100 may be increased. In other words, the insulation distance between the inner coil 110 and the outer coil 100 may be increased. Therefore, it is possible to improve the dielectric breakdown voltage of the semiconductor device 10 while suppressing the increase in size of the transformer chip 70.
A semiconductor device 10 according to a third embodiment is described with reference to
Two first intermediate pads 56 of the first chip 50 are disposed at a center of the chip front surface 50S of the first chip 50 in the Y direction, unlike the first embodiment. The first two intermediate pads 56 are disposed at a same position in the X direction and spaced apart from each other in the Y direction.
Two second intermediate pads 66 of the second chip 60 are disposed toward the chip side surfaces 60C and 60D, respectively, from a center of the chip front surface 60S of the second chip 60 in the Y direction, unlike the first embodiment. The two second intermediate pads 66 are disposed at an end portion, which is closer to the chip side surface 60A, of both end portions of the chip front surface 60S in the X direction. The two second intermediate pads 66 are disposed at a same position in the X direction and spaced apart from each other in the Y direction.
The transformer chip 70 includes first to sixth transformer pads 151 to 156. Both the first transformer pad 151 and the second transformer pad 152 are disposed to be closer to the chip side surface 70A than the third to sixth transformer pads 153 to 156 in a plan view. In one example, both the first transformer pad 151 and the second transformer pad 152 are disposed at an end portion, which is closer to the chip side surface 70A, of both end portions of the chip front surface 70S in the X direction. Both the first transformer pad 151 and the second transformer pad 152 are disposed at a center of the chip front surface 70S in the Y direction. In one example, the first transformer pad 151 and the second transformer pad 152 are disposed at a same position in the Y direction as the two first intermediate pads 56 of the first chip 50 in a plan view.
The third to sixth transformer pads 153 to 156 are disposed at a center of the chip front surface 70S in the X direction. The third to sixth transformer pads 153 to 156 are disposed at a same position in the X direction and spaced apart from each other in the Y direction. Both the third transformer pad 153 and the fourth transformer pad 154 are disposed over the chip front surface 70S so as to be closer to the chip side surface 70C in the Y direction. Both the fifth transformer pad 155 and the sixth transformer pad 156 are disposed over the chip front surface 70S so as to be closer to the chip side surface 70D in the Y direction. Electrical connection structures of the first to sixth transformer pads 151 to 156, the first chip 50, and the second chip 60 are described in detail later.
An example of an internal configuration of the transformer chip 70 is described with reference to
As shown in
As shown in
Each of the first outer coil 131 and the second outer coil 132 is formed in a circular spiral shape in a plan view. The first outer coil 131 and the second outer coil 132 are wound so that when a current flows from a first end of one of the first outer coil 131 and the second outer coil 132 to a first end of the other outer coil, magnetic fluxes in opposite directions are generated. In one example, the first outer coil 131 and the second outer coil 132 are symmetrical in a plan view. In the third embodiment, the first outer coil 131 and the second outer coil 132 are point-symmetrical in a plan view.
In the first outer coil 131 of a spiral shape, the first end 131A is disposed inside the spiral, and the second end 131B is disposed outside the spiral. In other words, the first outer coil 131 is wound in the spiral shape with the first end 131A as an inner peripheral end and the second end 131B as an outer peripheral end. Similarly, in the second outer coil 132 of a spiral shape, the first end 132A is disposed inside the spiral, and the second end 132B is disposed outside the spiral. In other words, the second outer coil 132 is wound in the spiral shape with the first end 132A as an inner peripheral end and the second end 132B as an outer peripheral end. The first outer coil 131 and the second outer coil 132 have their respective second ends 131B and 132B, which are the outer peripheral ends, electrically connected to each other. In one example, the first outer coil 131 and the second outer coil 132 are integrated.
As shown in
As shown in
The second inner coil 142 is disposed inside the second outer coil 132. The second inner coil 142 is disposed so as not to overlap the second outer coil 132 in a plan view. The second inner coil 142 is disposed to be spaced apart from the second outer coil 132 in the plane direction orthogonal to the Z direction. In one example, a winding center of the second inner coil 142 and a winding center of the second outer coil 132 are concentric. The first inner coil 141 and the second inner coil 142 are disposed at a same position in the X direction and spaced apart from each other in the Y direction.
Each of the first inner coil 141 and the second inner coil 142 is formed in a circular spiral shape in a plan view. In one example, the first inner coil 141 and the second inner coil 142 are symmetrical in a plan view. In the third embodiment, the first inner coil 141 and the second inner coil 142 are point-symmetrical in a plan view.
A current flows in the first inner coil 141 in a direction corresponding to a direction of a magnetic flux generated by a current flowing in the first outer coil 131. Similarly, a current flows in the second inner coil 142 in a direction corresponding to a direction of a magnetic flux generated by a current flowing in the second outer coil 132.
The first inner coil 141 includes a first end 141A and a second end 141B opposite to the first end 141A. In the spiral first inner coil 141 of a spiral shape, the first end 141A is disposed inside the spiral, and the second end 141B is disposed outside the spiral. In other words, the first inner coil 141 is wound in the spiral shape with the first end 141A as an inner peripheral end and the second end 141B as an outer peripheral end.
The second inner coil 142 includes a first end 142A and a second end 142B opposite to the first end 142A. In the second inner coil 142 of a spiral shape, the first end 142A is disposed inside the spiral, and the second end 142B is disposed outside the spiral. In other words, the second inner coil 142 is wound in the spiral shape with the first end 142A as an inner peripheral end and the second end 142B as an outer peripheral end.
As shown in
As shown in
The first transformer pad 151 and the second transformer pad 152 are pads that are electrically connected to the outer coil 130. The first transformer pad 151 is electrically connected to the first end 131A of the first outer coil 131 of the outer coil 130. The second transformer pad 152 is electrically connected to the first end 132A of the second outer coil 132 of the outer coil 130. In one example, the first transformer pad 151 and the second transformer pad 152 are disposed at a same position as the outer coil 130 in the Z direction.
The third to sixth transformer pads 153 to 156 may be pads that are electrically connected to the inner coil 140. In the third embodiment, the third to sixth transformer pads 153 to 156 are constituted by a portion of the inner coil 140. More specifically, the third transformer pad 153 is constituted by exposing the first end 141A of the first inner coil 141 of the inner coil 140 in the Z direction from the third opening 70SC of the third element insulating layer 72. The fourth transformer pad 154 is constituted by exposing the second end 141B of the first inner coil 141 in the Z direction from the fourth opening 70SD of the third element insulating layer 72. The fifth transformer pad 155 is constituted by exposing the first end 142A of the second inner coil 142 of the inner coil 140 in the Z direction from the fifth opening 70SE of the third element insulating layer 72. The sixth transformer pad 156 is constituted by exposing the second end 142B of the second inner coil 142 in the Z direction from the sixth opening 70SF of the third element insulating layer 72.
As shown in
As shown in
As shown in
As shown in
Since one of the two first intermediate pads 56 is electrically connected to the transmitting circuit 21, the first transformer pad 151, for example, constituted by the first end 131A of the first outer coil 131 of the outer coil 130, is electrically connected to the transmitting circuit 21 (see
The first end 141A of the first inner coil 141 and the first end 142A of the second inner coil 142 of the inner coil 140 are electrically connected by a wire WC. As a result, when a current generated in the first inner coil 141 flows through the wire WC to the second inner coil 142, a direction of the current and a direction of a current generated in the second inner coil 142 become the same. Herein, the wire WC is an example of a “coil connecting wire.”
The fourth transformer pad 154 and the sixth transformer pad 156 are individually connected to the two second intermediate pads 66 of the second chip 60 by two second intermediate wires WB. The two second intermediate wires WB are provided outside the transformer chip 70. In the following description, for the sake of convenience, the two second intermediate wires WB are referred to as a “second intermediate wire WB1” and a “second intermediate wire WB2,” respectively.
Since one of the two second intermediate pads 66 is electrically connected to the receiving circuit 31, the fourth transformer pad 154, for example, constituted by the second end 141B of the first inner coil 141, is electrically connected to the receiving circuit 31 (see
The semiconductor device 10 according to the third embodiment provides the following effects.
With this configuration, the magnetic flux generated by the outer coil 130 may be suppressed from spreading. This allows an increased amount of magnetic flux to cross the inner coil 140. Therefore, it is possible to improve the efficiency of magnetic coupling between the outer coil 130 and the inner coil 140. As a result, it is possible to improve transfer characteristics between the outer coil 130 and the inner coil 140.
With this configuration, a connection structure between the first outer coil 131 and the first chip 50 may be simplified, for example, as compared to a configuration in which the first outer coil 131 and the first chip 50 are connected by a wiring provided in the transformer chip 70. Further, a connection structure between the second outer coil 132 and the first chip 50 may be simplified, for example, as compared to a configuration in which the second outer coil 132 and the first chip 50 are connected by a wiring provided in the transformer chip 70. In addition, since there is no need to determine the disposition position of transformer chip 70 relative to the first chip 50 with high precision, the semiconductor device 10 may be easily manufactured.
With this configuration, as compared to a configuration in which two coils are disposed opposite to each other in the Z direction, a distance between each of the first outer coil 131, the second outer coil 132, the first inner coil 141, and the second inner coil 142, and the third semiconductor substrate 71 in the Z direction may be increased. Therefore, the magnetic flux generated in the first outer coil 131, the second outer coil 132, the first inner coil 141, and the second inner coil 142 is less likely to pass through the third semiconductor substrate 71. This makes it possible to suppress the generation of an eddy current caused by the magnetic flux penetrating the third semiconductor substrate 71. Therefore, it is possible to suppress a decrease in efficiency of magnetic coupling caused by the eddy current.
The above-described embodiments may be modified as follows. The following modifications may be combined with each other unless technically contradictory.
As shown in
With this configuration, the wiring resistance value of the outer coils 100 may be reduced by connecting the two outer coils 100 in parallel. The number of outer coils 100 may be three or more.
Further, the transformer chip 70 of the first modification includes two inner coils 110 disposed in the third element insulating layer 72 to be spaced apart from each other in the Z direction, and a via 182 connecting the two inner coils 110. The two inner coils 110 are connected in parallel by the via 182. The two inner coils 110 are disposed at a position overlapping each other in a plan view. With this configuration, the wiring resistance value of the inner coils 110 may be reduced by connecting the two inner coils 110 in parallel. The number of inner coils 110 may be three or more.
As shown in
In the transformer chip 70 of the second modification, the outer coil 103 is connected between the wiring portion 77 and the outer coil 100. Therefore, the number of turns of the outer coil consisting of the outer coil 100 and the outer coil 103 may be increased. This increases the amount of magnetic flux generated by the outer coil.
Further, the coil portions 103A and 103B of the outer coil 103 may be connected in parallel. Further, the outer coil 100 may be provided in plural as in the first modification shown in
As shown in
The first end 111 of the inner coil 110 is electrically connected to the second transformer pad 76A by the via 182. The second transformer pad 76A is disposed to be closer to the chip front surface 70S than the inner coil 110 is disposed in the Z direction. In one example, the second transformer pad 76A is disposed at a same position as the outer coil 100.
As shown in
As shown in
Further, in the transformer chip 70 of the fourth modification, the outer coil 100 may be disposed to be closer to the third semiconductor substrate 71 than the inner coil 110 is disposed in the Z direction. In this case, the inner coil 110 is disposed, for example, on the uppermost insulator 72U of the insulating layer stack structure 72T of the third element insulating layer 72. The inner coil 110 may also be disposed, for example, on the insulator 72U immediately below the uppermost insulator 72U of the insulating layer stack structure 72T.
As shown in
The inner coil 140 includes two inner coils 140 disposed to be spaced apart from each other in the Z direction, and vias 193 and 194 connecting the two inner coils 140. First inner coils 141 disposed to be spaced apart from each other in the Z direction are connected in parallel by the via 193. Second inner coils 142 disposed to be spaced apart from each other in the Z direction are connected in parallel by the via 194. With this configuration, as the two first inner coils 141 are connected in parallel and the two second inner coils 142 are connected in parallel, a wiring resistance value of the inner coil 140 may be reduced. Further, three or more inner coils 140 may be provided to be spaced apart from each other in the Z direction.
As shown in
The third outer coil 133 is disposed so as to overlap with the first outer coil 131 in a plan view. The third outer coil 133 includes coil portions 133A and 133B disposed to be spaced apart from each other in the Z direction. The coil portions 133A and 133B are connected in series between the first end 131A of the first outer coil 131 and the first wiring portion 160.
The fourth outer coil 134 is disposed so as to overlap with the second outer coil 132 in a plan view. The fourth outer coil 134 includes coil portions 134A and 134B disposed to be spaced apart from each other in the Z direction. The coil portions 134A and 134B are connected in series between the first end 132A of the second outer coil 132 and the second wiring portion 170.
In the transformer chip 70 of the second modification, the third outer coil 133 and the first outer coil 131 are connected in series between the first wiring portion 160 and the second outer coil 132. Further, the second outer coil 132 and the fourth outer coil 134 are connected in series between the first outer coil 131 and the second wiring portion 170. Therefore, the number of turns of the outer coil 130 disposed outside each of the first inner coil 141 and the second inner coil 142 may be increased. Therefore, an amount of magnetic flux generated by the outer coil 130 may be increased.
Further, the third outer coils 133 (the coil portions 133A and 133B) disposed to be spaced apart from each other in the Z direction may be connected in parallel. Similarly, the fourth outer coils 134 (the coil portions 134A and 134B) disposed to be spaced apart from each other in the Z direction may be connected in parallel. In this way, by connecting the third outer coils 133 and the fourth outer coils 134 in parallel, the number of turns of the outer coil 130 may be increased while suppressing an increase in the wiring resistance value.
As shown in
The transformer chip 70 of the third modification shown in
In the transformer chip 70 of the fourth modification shown in
Further, in the transformer chip 70 of the fourth modification, the outer coil 130 may be disposed to be closer to the third semiconductor substrate 71 than the inner coil 140 is disposed in the Z direction. In this case, the inner coil 140 is disposed, for example, at the uppermost insulator 72U of the insulating layer stack structure 72T of the third element insulating layer 72. The inner coil 140 may also be disposed, for example, at the insulator 72U immediately below the uppermost insulator 72U of the insulating layer stack structure 72T.
The shapes of the outer coil 130 and the inner coil 140 in a plan view may be changed arbitrarily. In one example, as shown in
As shown in
Each first groove 72V1 is a rectangular groove that penetrates the first insulating film 72P of the specific insulator 72UA in the Z direction and forms a concave shape in the second insulating film 72QA immediately below the specific insulator 72UA. The second insulating film 72Q of the specific insulator 72UA enters each first groove 72V1. This forms a plurality of first isolation insulating films 78A1. In this way, a portion of the first insulating film 72P of the specific insulator 72UA between the first inner coil 141 and the first outer coil 131 includes the plurality of first isolation insulating films 78A1 that are provided to be spaced apart from each other in the direction orthogonal to the Z direction. That is, the first insulating film 72P between the first outer coil 131 and the first inner coil 141 is isolated by the second insulating film 72Q (the first isolation insulating film 78A1) having a smaller dielectric constant than the first insulating film 72P. Since each first groove 72V1 is formed in an annular shape, each first isolation insulating film 78A1 provided in each first groove 72V1 is formed in an annular shape in a plan view. When the plurality of first grooves 72V1 are formed in a concentric shape in a plan view, the plurality of first isolation insulating films 78A1 are formed in a concentric shape in a plan view. In this way, the first insulating film 72P and the second insulating film 72Q are alternately disposed between the first outer coil 131 and the first inner coil 141 in the direction orthogonal to the Z direction.
As shown in
Each second groove 72V2 is a rectangular groove that penetrates the first insulating film 72P of the specific insulator 72UA in the Z direction and forms a concave shape in the second insulating film 72QA immediately below the specific insulator 72UA. The second insulating film 72Q of the specific insulator 72UA enters each second groove 72V2. This forms a plurality of second isolation insulating films 78A2. In this way, a portion of the first insulating film 72P of the specific insulator 72UA between the second inner coil 142 and the second outer coil 132 includes the plurality of second isolation insulating films 78A2 that are provided to be spaced apart from each other in the direction orthogonal to the Z direction. That is, the first insulating film 72P between the second outer coil 132 and the second inner coil 142 is isolated by the second insulating film 72Q (the second isolation insulating film 78A2) having a smaller dielectric constant than the first insulating film 72P. Since each second groove 72V2 is formed in an annular shape, each second isolation insulating film 78A2 provided in each second groove 72V2 is formed in an annular shape in a plan view. When the plurality of second grooves 72V2 are formed in a concentric shape in a plan view, the plurality of second isolation insulating films 78A2 are formed in a concentric shape in a plan view. In this way, the first insulating film 72P and the second insulating film 72Q are alternately disposed between the second outer coil 132 and the second inner coil 142 in the direction orthogonal to the Z direction.
As shown in
Each first groove 72W1 is a rectangular groove that penetrates the cover insulating film 72UB in the Z direction and forms a concave shape in the second insulating film 72Q of the specific insulator 72UA. The second insulating film 72QB on the cover insulating film 72UB enters each first groove 72W1. This forms a plurality of first cover side isolation insulating films 78B1. In this way, a portion of the cover insulating film 72UB between the first inner coil 141 and the first outer coil 131 includes the plurality of first cover side isolation insulating films 78B1 that are provided to be spaced apart from each other in the direction orthogonal to the Z direction. That is, the cover insulating film 72UB between the first outer coil 131 and the first inner coil 141 is isolated by the second insulating film 72Q (the first cover side isolation insulating film 78B1) having a smaller dielectric constant than the first insulating film 72P. Since each first groove 72W1 is formed in an annular shape, each first cover side isolation insulating film 78B1 provided in each first groove 72W1 is formed in an annular shape in a plan view. When the plurality of first grooves 72W1 are formed in a concentric shape in a plan view, the plurality of first cover side isolation insulating films 78B1 are formed in a concentric shape in a plan view. In this way, the first insulating film 72P and the second insulating film 72Q are alternately disposed between the first outer coil 131 and the first inner coil 141 in the direction orthogonal to the Z direction.
As shown in
Each second groove 72W2 is a rectangular groove that penetrates the cover insulating film 72UB in the Z direction and forms a concave shape in the second insulating film 72Q of the specific insulator 72UA. The second insulating film 72QB on the cover insulating film 72UB enters each second groove 72W2. This forms a plurality of second cover side isolation insulating films 78B2. In this way, a portion of the cover insulating film 72UB between the second inner coil 142 and the second outer coil 132 includes the plurality of second cover side isolation insulating films 78B2 that are provided to be spaced apart from each other in the direction orthogonal to the Z direction. That is, the cover insulating film 72UB between the second outer coil 132 and the second inner coil 142 is isolated by the second insulating film 72Q (the second cover side isolation insulating film 78B2) having a smaller dielectric constant than the first insulating film 72P. Since each second groove 72W2 is formed in an annular shape, each second cover side isolation insulating film 78B2 provided in each second groove 72W2 is formed in an annular shape in a plan view. When the plurality of second grooves 72W2 are formed in a concentric shape in a plan view, the plurality of second cover side isolation insulating films 78B2 are formed in a concentric shape in a plan view. In this way, the first insulating film 72P and the second insulating film 72Q are alternately disposed between the second outer coil 132 and the second inner coil 142 in the direction orthogonal to the Z direction.
In one example, a width dimension of each first groove 72W1 is equal to a width dimension of each first groove 72V1. Further, the width dimensions of the plurality of first grooves 72W1 are equal to each other. Further, the width dimensions of the plurality of first grooves 72V1 are equal to each other. In one example, a width dimension of each second groove 72W2 is equal to a width dimension of each second groove 72V2. Further, the width dimensions of the plurality of second grooves 72W2 are equal to each other. Further, the width dimensions of the second grooves 72V2 are equal to each other. Herein, the width dimension of each of the first grooves 72V1 and 72W1 may be defined by a distance between side surfaces constituting each of the first grooves 72V1 and 72W1 in the direction orthogonal to the Z direction. The width dimension of each of the second grooves 72V2 and 72W2 may be defined by a distance between side surfaces constituting each of the second grooves 72V2 and 72W2 in the direction orthogonal to the Z direction.
When the width dimension of each first groove 72W1 and the width dimension of each first groove 72V1 are equal to each other, a width dimension of each first cover side isolation insulating film 78B1 is equal to a width dimension of each first isolation insulating film 78A1. Further, when the width dimensions of the plurality of first grooves 72W1 are equal to each other, the width dimensions of the plurality of first cover side isolation insulating films 78B1 are equal to each other. Further, when the width dimensions of the plurality of first grooves 72V1 are equal to each other, the width dimensions of the plurality of first isolation insulating films 78A1 are equal to each other. Herein, the width dimension of the first isolation insulating film 78A1 may be defined by a distance between side surfaces of the first isolation insulating film 78A1 that contact the side surfaces constituting the first groove 72V1 in the direction orthogonal to the Z direction. Further, the width dimension of the first cover side isolation insulating film 78B1 may be defined by a distance between side surfaces of the first cover side isolation insulating film 78B1 that contact the side surfaces constituting the first groove 72W1 in the direction orthogonal to the Z direction.
When the width dimension of each second groove 72W2 is equal to the width dimension of each second groove 72V2, a width dimension of each second cover side isolation insulating film 78B2 is equal to a width dimension of each second isolation insulating film 78A2. Further, when the width dimensions of the plurality of the second grooves 72W2 are equal to each other, the width dimensions of the plurality of second cover side isolation insulating films 78B2 are equal to each other. Further, when the width dimensions of the plurality of second grooves 72V2 are equal to each other, the width dimensions of the plurality of second isolation insulating films 78A2 are equal to each other. Herein, the width dimension of the second isolation insulating film 78A2 may be defined by a distance between side surfaces of the second isolation insulating film 78A2 that contact the side surfaces constituting the second groove 72V2 in the direction orthogonal to the Z direction. Further, the width dimension of the second cover side isolation insulating film 78B2 may be defined by a distance between side surfaces of the second cover side isolation insulating film 78B2 that contact the side surfaces constituting the second groove 72W2 in the direction orthogonal to the Z direction.
With this configuration, the plurality of first isolation insulating films 78A1 and second insulating films 72Q are alternately disposed in a portion of the first insulating film 72P of the specific insulator 72UA between the first inner coil 141 and the first outer coil 131. As a result, it is possible to increase an interface distance between the first inner coil 141 and the first outer coil 131. In other words, an insulation distance between the first inner coil 141 and the first outer coil 131 may be increased. The plurality of second isolation insulating films 78A2 and second insulating films 72Q are alternately disposed in a portion of the first insulating film 72P of the specific insulator 72UA between the second inner coil 142 and the second outer coil 132. As a result, it is possible to increase an interface distance between the second inner coil 142 and the second outer coil 132. In other words, an insulation distance between the second inner coil 142 and the second outer coil 132 may be increased.
Further, the plurality of first cover side isolation insulating films 78B1 and second insulating films 72Q are alternately disposed in a portion of the cover insulating film 72UB between the first inner coil 141 and the first outer coil 131. As a result, it is possible to increase the interface distance between the first inner coil 141 and the first outer coil 131. In other words, the insulation distance between the first inner coil 141 and the first outer coil 131 may be increased. The plurality of second cover side isolation insulating film 78B2 and second insulating film 72Q are alternately disposed in a portion of the cover insulating film 72UB between the second inner coil 142 and the second outer coil 132. As a result, it is possible to increase the interface distance between the second inner coil 142 and the second outer coil 132. In other words, the insulation distance between the second inner coil 142 and the second outer coil 132 may be increased. Therefore, it is possible to improve the dielectric breakdown voltage of the semiconductor device 10 while suppressing the increase in size of the transformer chip 70.
Further, the number of first grooves 72V1 and 72W1 may be changed arbitrarily. Further, in the modification shown in
Further, the number of second grooves 72V2 and 72W2 may be changed arbitrarily. Further, in the modification shown in
Further, the width dimensions of the first grooves 72V1 and 72W1 may be changed arbitrarily. In one example, the width dimension of the first groove 72V1 and the width dimension of the first groove 72W1 may be different from each other. That is, the width dimension of the first isolation insulating film 78A1 and the width dimension of the first cover side isolation insulating film 78B1 may be different from each other. In one example, the width dimension of at least one selected from the group of the plurality of first grooves 72V1 may be different from the width dimensions of the remaining first grooves 72V1. That is, the width dimension of at least one selected from the group of the plurality of first isolation insulating films 78A1 may be different from the width dimensions of the remaining first isolation insulating films 78A1. In one example, the width dimension of at least one selected from the group of the plurality of first grooves 72W1 may be different from the width dimensions of the remaining first grooves 72W1. That is, the width dimension of at least one selected from the group of the plurality of first cover side isolation insulating films 78B1 may be different from the width dimensions of the remaining first cover side isolation insulating films 78B1. Also, the shapes of the first grooves 72V1 and 72W1 are not limited to a rectangular concave shape and may be changed arbitrarily. In one example, the first grooves 72V1 and 72W1 may be V-shaped.
Further, the width dimensions of the second grooves 72V2 and 72W2 may be changed arbitrarily. In one example, the width dimension of the second groove 72V2 and the width dimension of the second groove 72W2 may be different from each other. That is, the width dimension of the second isolation insulating film 78A2 and the width dimension of the second cover side isolation insulating film 78B2 may be different from each other. In one example, the width dimension of at least one selected from the group of the plurality of second grooves 72V2 may be different from the width dimensions of the remaining second grooves 72V2. That is, the width dimension of at least one selected from the group of the plurality of second isolation insulating films 78A2 may be different from the width dimensions of the remaining second isolation insulating films 78A2. In one example, the width dimension of at least one selected from the group of the plurality of second grooves 72W2 may be different from the width dimensions of the remaining second grooves 72W2. That is, the width dimension of at least one selected from the group of the plurality of second cover side isolation insulating films 78B2 may be different from the width dimensions of the remaining second cover side isolation insulating films 78B2. Also, the shapes of the second grooves 72V2 and 72W2 are not limited to a rectangular concave shape and may be changed arbitrarily. In one example, the second grooves 72V2 and 72W2 may be V-shaped.
As shown in
As shown in
With this configuration, as in the modification shown in
[Modifications common to First to Third Embodiments]
As shown in
In the first modification, the insulating layer 122 of the sub-mount chip 120 may have a configuration in which the plurality of first insulating films 122P and the plurality of second insulating films 122Q are alternately stacked one by one, as in the first embodiment. This may reduce the warping of the sub-mount chip 120. Therefore, the transformer chip 70 may be stably disposed over the sub-mount chip 120.
As shown in
In the example shown in
In the example shown in
Further, the dimension of the sub-mount chip 120 in the X direction shown in
As shown in
The positional relationship between the sub-mount chip 120 and the transformer chip 70 may be changed arbitrarily. This positional relationship may be changed, for example, as in first to third modifications. For the sake of convenience, the sealing resin 200 (see
As shown in
As shown in
The second transformer pads 76A and 76B of the first transformer chip 70P and the second transformer pads 76A and 76B of the second transformer chip 70Q are individually connected by wires WD. This electrically connects the inner coil 110 of the first transformer chip 70P and the inner coil 110 of the second transformer chip 70Q. The first transformer pads 75A and 75B of the second transformer chip 70Q are individually electrically connected to the second intermediate pads 66 of the second chip 60 by the second intermediate wires WB.
With this configuration, a double insulation structure is formed by the first transformer 40P and the second transformer 40Q, and thus the dielectric breakdown voltage of the semiconductor device 10 may be improved. Also, configurations of the first transformer 40P and the second transformer 40Q are not limited to the transformer 40 of the first embodiment, and may be the same as, for example, the transformer 40 of the third embodiment.
As shown in
The capacitor chip 220 includes a fifth semiconductor substrate 221 and a fifth element insulating layer 222 formed over the fifth semiconductor substrate 221. In one example, the fifth semiconductor substrate 221 has the same configuration as the third semiconductor substrate 71 (see
A portion of the first electrode plate 211 constitutes the first transformer pad 75A. Therefore, the first electrode plate 211 is electrically connected to the first circuit 20 via the first intermediate wire WA. The second electrode plate 212 is electrically connected to the second transformer pad 76A. Therefore, the second electrode plate 212 is electrically connected to the second circuit 30 via the second intermediate wire WB. In the example shown in
The control circuit 301 is connected to a DC power supply 311. The oscillator 302 is controlled by the control circuit 301. The oscillator 302 outputs an AC signal. This AC signal is transmitted by the transformer 40. A DC voltage by the diodes 303 to 306 and the smoothing capacitor 307 is supplied to a load 312. In other words, the power transmission device 300 functions as a DC voltage conversion circuit (DC-DC converter) that converts a voltage of the DC power supply 311 into an operating voltage of the load 312.
The term “over” as used in the present disclosure includes the meanings of “on” and “above” unless clearly stated otherwise in the context. Therefore, for example, the expression “a first element is disposed over a second element” is intended that in some embodiments, the first element may be directly disposed on the second element in contact with the second element, while in other embodiments, the first element may be disposed above the second element without contacting the second element. That is, the term “over” does not exclude a structure in which other elements are formed between the first element and the second element.
The Z direction used in the present disclosure does not necessarily have to be a vertical direction, nor does it have to completely coincide with the vertical direction. Therefore, various structures according to the present disclosure are not limited to the Z direction “up” and “down” described herein being the vertical direction “up” and “down.” For example, the X direction may be the vertical direction, or the Y direction may be the vertical direction.
The technical ideas that may be understood from the present disclosure are described below. In addition, for the purpose of aiding understanding and not for the purpose of limitation, constituent elements described in supplementary notes are labeled with the reference numerals of the corresponding constituent elements in the above-described embodiments. The reference numerals are provided as examples to aid understanding, and the constituent elements described in supplementary notes should not be limited to the constituent elements indicated by the reference numerals.
A semiconductor device (10) including:
The semiconductor device of Supplementary Note 1, wherein the third element insulating layer (72) of the transformer chip (70) includes a structure in which a first insulating film (72P) containing silicon nitride and a second insulating film (72Q) containing silicon oxide are alternately stacked in plural.
The semiconductor device of Supplementary Note 1 or 2, wherein the insulating layer (122) of the sub-mount chip (120) includes a structure in which a first insulating film (122P) containing silicon nitride and a second insulating film (122Q) containing silicon oxide are alternately stacked in plural.
The semiconductor device of Supplementary Note 1 or 2, wherein the insulating layer (122) of the sub-mount chip (120) includes a structure in which an insulating film (122Q) containing silicon oxide is stacked in plural.
The semiconductor device of any one of Supplementary Notes 1 to 4, wherein a thickness of the sub-mount chip (120) is smaller than a thickness of the transformer chip (70).
The semiconductor device of any one of Supplementary Notes 1 to 4, wherein a thickness of the sub-mount chip (120) is equal to or greater than a thickness of the transformer chip (70).
The semiconductor device of any one of Supplementary Notes 1 to 6, wherein a dimension of the sub-mount chip (120) in the first direction (X direction) is smaller than a dimension of the transformer chip (70) in the first direction (X direction).
The semiconductor device of any one of Supplementary Notes 1 to 6, wherein a dimension of the sub-mount chip (120) in the first direction (X direction) is equal to a dimension of the transformer chip (70) in the first direction (X direction).
The semiconductor device of any one of Supplementary Notes 1 to 6, wherein a dimension of the sub-mount chip (120) in the first direction (X direction) is larger than a dimension of the transformer chip (70) in the first direction (X direction).
The semiconductor device of any one of Supplementary Notes 1 to 9, wherein a thickness of the sub-mount chip (120) is equal to or greater than a thickness of the first chip (50) or a thickness of the second chip (60).
The semiconductor device of any one of Supplementary Notes 1 to 9, wherein a thickness of the sub-mount chip (120) is smaller than a thickness of the first chip (50) or a thickness of the second chip (60).
The semiconductor device of any one of Supplementary Notes 1 to 11, wherein in a chip disposition state in which the transformer chip (70) is disposed over the sub-mount chip (120), the third semiconductor substrate (71) is interposed between the insulating layer (122) of the sub-mount chip (120) and the third element insulating layer (72) of the transformer chip (70).
The semiconductor device of Supplementary Note 12, wherein the insulating layer (122) of the sub-mount chip (120) includes a protective layer (123, 124) formed at a surface layer side of the insulating layer (122), and
The semiconductor device of any one of Supplementary Notes 1 to 13, wherein the transformer (40) includes an outer coil (100) and an inner coil (110) embedded in the third element insulating layer (72), and
The semiconductor device of Supplementary Note 14, wherein both the outer coil (100) and the inner coil (110) are disposed on a side farther from the third semiconductor substrate (71) than a center of the third element insulating layer (72) in the thickness direction (Z direction).
The semiconductor device of any one of Supplementary Notes 1 to 13, wherein the transformer (40) includes an outer coil (100) and an inner coil (110) embedded in the third element insulating layer (72),
The semiconductor device of Supplementary Note 16, wherein each of the plurality of isolation insulating films (78A) and the plurality of cover side isolation insulating films (78B) is formed in an annular shape.
The semiconductor device of any one of Supplementary Notes 1 to 13, wherein the transformer (40) includes an outer coil (100) and an inner coil (110) embedded in the third element insulating layer (72),
The semiconductor device of Supplementary Note 18, wherein each of the plurality of concave portions (72PC) and the plurality of cover side concave portions (72PD) is formed in an annular shape.
The semiconductor device of any one of Supplementary Notes 1 to 19, further including:
The semiconductor device of any one of Supplementary Notes 14 to 19, wherein the inner coil (110) and the outer coil (100) are disposed at a same position in the thickness direction (Z direction).
The semiconductor device of Supplementary Note 14 or 15, wherein the outer coil (130) includes a first outer coil (131) and a second outer coil (132), each including a first end (131A, 132A) and a second end (131B, 132B),
The semiconductor device of Supplementary Note 22, wherein the first inner coil (141), the second inner coil (142), the first outer coil (131), and the second outer coil (132) are disposed at a same position in the thickness direction (Z direction).
The semiconductor device of Supplementary Note 22 or 23, wherein the first inner coil (141) and the second inner coil (142) are connected by a coil connecting wire (WC) provided outside the transformer chip (70).
The semiconductor device of any one of Supplementary Notes 22 to 24, wherein the first outer coil (131) is electrically connected to the first chip (50) by a first chip connecting wire (WA1) provided outside the transformer chip (70), and
The semiconductor device of any one of Supplementary Notes 22 to 25, wherein the first inner coil (141) is electrically connected to the second chip (60) by a third chip connecting wire (WB1) provided outside the transformer chip (70), and
The semiconductor device of any one of Supplementary Notes 1 to 13, wherein the transformer (40) includes an outer coil (130) and an inner coil (140) disposed in the third element insulating layer (72),
The semiconductor device of Supplementary Note 27, wherein each of the plurality of first isolation insulating films (78A1), second isolation insulating films (78A2), first cover side isolation insulating films (78B1), and second cover side isolation insulating films (78B2) is formed in an annular shape.
The semiconductor device of any one of Supplementary Notes 1 to 13, wherein the transformer (40) includes an outer coil (130) and an inner coil (140) disposed in the third element insulating layer (72),
The semiconductor device of Supplementary Note 29, wherein each of the plurality of first concave portions (79A), second concave portions (79B), first cover side concave portions (79C), and second cover side concave portions (79D) is formed in an annular shape.
The semiconductor device of any one of Supplementary Notes 1 to 13, wherein the transformer (40) includes a first coil (41) and a second coil (42) disposed in the third element insulating layer (72), and
The semiconductor device of any one of Supplementary Notes 1 to 31, wherein an insulating bonding material (SDA) is interposed between the transformer chip (70) and the sub-mount chip (120).
A semiconductor device (10) including:
The semiconductor device of Supplementary Note 33, further including:
A semiconductor device (10) including:
A semiconductor device (10) including:
The above description is merely an example. Those skilled in the art will appreciate that more possible combinations and substitutions are possible beyond the constituent elements and methods (manufacturing processes) listed for the purposes of illustrating the techniques of the present disclosure. The present disclosure is intended to cover all alternatives, modifications, and changes that fall within the scope of the present disclosure, including the claims.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the disclosures. Indeed, the embodiments described herein may be embodied in a variety of other forms. Furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the disclosures. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the disclosures.
Number | Date | Country | Kind |
---|---|---|---|
2023-135891 | Aug 2023 | JP | national |