In device packages, a footprint of a package is determined by the components mounted to a printed circuit board and any shielding provided for the components. For example, components in a device, such as oscillators, transistors, or other components, may generate electromagnetic interference that may affect the operation of other components, such as a semiconductor die. To reduce the effect of the electromagnetic interference, a shielding structure may be provided between the electromagnetic interference generating components and the components affected by the electromagnetic interference, and the shielding structure may be included within the package footprint.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key factors or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter.
According to some embodiments, an apparatus, comprises a circuit board substrate, a package comprises a semiconductor die and a redistribution layer over the semiconductor die mounted to the circuit board substrate, a first component mounted to the redistribution layer over the semiconductor die, and a shielding structure mounted to the circuit board substrate over the package and the first component.
According to some embodiments, the package comprises a molding layer adjacent the semiconductor die, and a passivation layer over the molding layer and the semiconductor die, wherein the redistribution layer is at least partially embedded in the passivation layer, the package comprises a material region embedded in the molding layer under a portion of the wire bond contacting the redistribution layer, and the material region comprises a first material stiffer than a second material of the passivation layer.
According to some embodiments, a method, comprises mounting a package comprises a semiconductor die and a redistribution layer over the semiconductor die to a circuit board substrate, mounting a first component to the redistribution layer over the semiconductor die, and mounting a shielding structure to the circuit board substrate over the package and the first component.
To the accomplishment of the foregoing and related ends, the following description and annexed drawings set forth certain illustrative aspects and implementations. These are indicative of but a few of the various ways in which one or more aspects may be employed. Other aspects, advantages, and novel features of the disclosure will become apparent from the following detailed description when considered in conjunction with the annexed drawings.
The claimed subject matter is now described with reference to the drawings, wherein like reference numerals are used to refer to like elements throughout. In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the claimed subject matter. It may be evident, however, that the claimed subject matter may be practiced without these specific details. In other instances, well-known structures and devices are shown in block diagram form in order to facilitate describing the claimed subject matter.
It is to be understood that the following description of embodiments is not to be taken in a limiting sense. The scope of the present disclosure is not intended to be limited by the embodiments described hereinafter or by the drawings, which are taken to be illustrative only. The drawings are to be regarded as being schematic representations and elements illustrated in the drawings are not necessarily shown to scale. Rather, the various elements are represented such that their function and general purpose become apparent to a person skilled in the art.
All numerical values within the detailed description and the claims herein are modified by “about” or “approximately” the indicated value, and take into account experimental error and variations that would be expected by a person having ordinary skill in the art.
In device packages, the package footprint is determined by the components mounted to a printed circuit board and any shielding structures provided for the components. Such shielding structures can increase the footprint of the device package. According to some embodiments, a redistribution layer is formed over a semiconductor die and components are mounted above the redistribution layer. In some embodiments, a shielding structure is formed over the components and the semiconductor die. Placing components vertically over the semiconductor die reduces the horizontal footprint of the shielding structure and the overall footprint of the package. An antenna may be provided outside the shielding structure to avoid interference between the electromagnetic signals generated by the antenna and the operation of the semiconductor die or components. In some embodiments, wire bonding is used to connect the semiconductor die to a circuit board substrate. The semiconductor die pre-package may be modified to increase stiffness at the wire bonding sites, such as by extending the redistribution layer through the passivation layer or by embedding a stiff material in the passivation layer to facilitate improved reliability wire bonding.
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In some embodiments, one or more of the contact structures 116, 118, 120 may be directly attached to the molding layer 110 without a dielectric layer in between. Also, stiff material, like silicon or ceramic, may be embedded in the molding layer 110 at the wire bonding sites. These approaches increase the vertical stiffness at wire bonding sites. Otherwise the passivation layer 111 may deform during the wire bonding process, reducing the reliability of the wire bonds. In some embodiments, the passivation layer 111 is patterned to form a deeper portion in the recess 112 at the wire bonding sites such that the contact structure 116 includes a via portion 116V. In some embodiments, the passivation layer 111 is patterned to extend the recess 114 to remove the passivation layer over the edge of the semiconductor die 106 and over the molding layer 110 such that the contact structure 120 includes a base portion 120B that contacts the semiconductor die 106 and the molding layer 110.
In some embodiments, a material region 122 comprising a material having a stiffness greater than a material of the passivation layer 111 is embedded in the molding layer 110 prior to the patterning of the passivation layer 111 to increase vertical stiffness at the wire bonding sites. The material region 122 may comprise silicon, a ceramic, or some other stiff material compared to the material of the passivation layer 111.
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Placing the components 216 on the redistribution layer 124 reduces the horizontal footprint of the device 200. The vertical arrangement also reduces the distance between the components 216 and the semiconductor die 106, thereby increasing performance of the semiconductor die 106.
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Placing the semiconductor package 420 over some of the components 416 reduces the horizontal footprint of the device 400. The vertical arrangement also reduces the distance between the components 416 and the semiconductor die 420D, thereby increasing performance of the semiconductor die 420D.
According to some embodiments, an apparatus, comprises a circuit board substrate, a package comprises a semiconductor die and a redistribution layer over the semiconductor die mounted to the circuit board substrate, a first component mounted to the redistribution layer over the semiconductor die, and a shielding structure mounted to the circuit board substrate over the package and the first component.
According to some embodiments, the first component comprises at least one of a resistor, a capacitor, or an inductor.
According to some embodiments, the apparatus comprises a molding layer over the package and the first component, wherein the shielding structure is over the molding layer.
According to some embodiments, the apparatus comprises a second component mounted to the circuit board substrate and not covered by the shielding structure.
According to some embodiments, the second component comprises at least one of an antenna, a crystal, or a filter.
According to some embodiments, the apparatus comprises a wire bond connected to the redistribution layer and the circuit board substrate.
According to some embodiments, the package comprises a molding layer adjacent the semiconductor die, and a passivation layer over the molding layer and the semiconductor die, wherein the redistribution layer is at least partially embedded in the passivation layer, and the redistribution layer directly contacts the molding layer under a portion of the wire bond contacting the redistribution layer.
According to some embodiments, the package comprises a molding layer adjacent the semiconductor die, and a passivation layer over the molding layer and the semiconductor die, wherein the redistribution layer is at least partially embedded in the passivation layer, the package comprises a material region embedded in the molding layer under a portion of the wire bond contacting the redistribution layer, and the material region comprises a first material stiffer than a second material of the passivation layer.
According to some embodiments, the package comprises a molding layer adjacent the semiconductor die, and a passivation layer over the molding layer and the semiconductor die, wherein the redistribution layer directly contacts the molding layer under the portion of the wire bond contacting the redistribution layer.
According to some embodiments, a package comprises a semiconductor die comprises a first contact pad, a molding layer adjacent the semiconductor die, a passivation layer over the semiconductor die and the molding layer, a redistribution layer at least partially embedded in the passivation layer and contacting the first contact pad, and a material region embedded in at least one of the passivation layer or the redistribution layer in a wire bonding site, wherein the material region comprises a first material stiffer than a second material of the passivation layer.
According to some embodiments, the material region comprises an extension of the redistribution layer.
According to some embodiments, the material region comprises at least one of a via region or a base region defined in the redistribution layer.
According to some embodiments, the material region is embedded in the molding layer and comprises at least one of silicon or a ceramic.
According to some embodiments, the passivation layer comprises polyimide.
According to some embodiments, a method, comprises mounting a package comprises a semiconductor die and a redistribution layer over the semiconductor die to a circuit board substrate, mounting a first component to the redistribution layer over the semiconductor die, and mounting a shielding structure to the circuit board substrate over the package and the first component.
According to some embodiments, mounting the first component comprises mounting at least one of a resistor, a capacitor, or an inductor to the redistribution layer over the semiconductor die.
According to some embodiments, the method comprises mounting a second component to the circuit board substrate in a region not covered by the shielding structure.
According to some embodiments, mounting the second component comprises mounting at least one of an antenna, a crystal, or a filter to the circuit board substrate in the region not covered by the shielding structure.
According to some embodiments, the method comprises embedding a material region in a molding layer of the package under the redistribution layer, and forming a wire bond between the redistribution layer and the circuit board substrate in a region of the redistribution layer over the material region, wherein the molding layer is adjacent the semiconductor die, the passivation layer is over the molding layer and the semiconductor die, the redistribution layer is at least partially embedded in the passivation layer, and the material region comprises a first material stiffer than a second material of the passivation layer.
According to some embodiments, the method comprises forming a wire bond between the redistribution layer and the circuit board substrate in a region of the redistribution layer having a portion extending through a passivation layer of the package and contacting a molding layer of the package, wherein the molding layer is adjacent the semiconductor die, the passivation layer is over the molding layer and the semiconductor die, and the redistribution layer is at least partially embedded in the passivation layer.
Various operations of embodiments are provided herein. The order in which some or all of the operations are described should not be construed as to imply that these operations are necessarily order dependent. Alternative ordering will be appreciated by one skilled in the art having the benefit of this description. Further, it will be understood that not all operations are necessarily present in each embodiment provided herein. Also, it will be understood that not all operations are necessary in some embodiments.
Any aspect or design described herein as an “example” is not necessarily to be construed as advantageous over other aspects or designs. Rather, use of the word “example” is intended to present one possible aspect and/or implementation that may pertain to the techniques presented herein. Such examples are not necessary for such techniques or intended to be limiting. Various embodiments of such techniques may include such an example, alone or in combination with other features, and/or may vary and/or omit the illustrated example.
As used in this application, the term “or” is intended to mean an inclusive “or” rather than an exclusive “or”. That is, unless specified otherwise, or clear from context, “X employs A or B” is intended to mean any of the natural inclusive permutations. That is, if X employs A; X employs B; or X employs both A and B, then “X employs A or B” is satisfied under any of the foregoing instances. In addition, the articles “a” and “an” as used in this application and the appended claims may generally be construed to mean “one or more” unless specified otherwise or clear from context to be directed to a singular form. Also, unless specified otherwise, “first,” “second,” or the like are not intended to imply a temporal aspect, a spatial aspect, an ordering, etc. Rather, such terms are merely used as identifiers, names, etc. for features, elements, items, etc. For example, a first element and a second element generally correspond to element A and element B or two different or two identical elements or the same element.
Also, although the disclosure has been shown and described with respect to one or more implementations, equivalent alterations and modifications will occur to others skilled in the art based upon a reading and understanding of this specification and the annexed drawings. The disclosure includes all such modifications and alterations and is limited only by the scope of the following claims. In particular regard to the various functions performed by the above described components (e.g., elements, resources, etc.), the terms used to describe such components are intended to correspond, unless otherwise indicated, to any component which performs the specified function of the described component (e.g., that is functionally equivalent), even though not structurally equivalent to the disclosed structure which performs the function in the herein illustrated example implementations of the disclosure. In addition, while a particular feature of the disclosure may have been disclosed with respect to only one of several implementations, such feature may be combined with one or more other features of the other implementations as may be desired and advantageous for any given or particular application. Furthermore, to the extent that the terms “includes”, “having”, “has”, “with”, or variants thereof are used in either the detailed description or the claims, such terms are intended to be inclusive in a manner similar to the term “comprising.”