This application claims priority to German Patent Application No. 102023116599.2, filed on Jun. 23, 2023, entitled “SEMICONDUCTOR MODULE ARRANGEMENT”, which is incorporated by reference herein in its entirety.
The instant disclosure relates to semiconductor module arrangements, in particular to semiconductor module arrangements comprising a plurality of separate substrates.
Power semiconductor module arrangements often include at least one semiconductor substrate arranged in a housing. A semiconductor arrangement including a plurality of controllable semiconductor elements (e.g., IGBTs, MOSFETs, HEMTs, etc.) is arranged on each of the at least one substrate. Each substrate usually comprises a substrate layer (e.g., a ceramic layer), a first metallization layer deposited on a first side of the substrate layer, and, optionally, a second metallization layer deposited on a second side of the substrate layer. The controllable semiconductor elements are mounted, for example, on the first metallization layer. The second metallization layer may optionally be attached to a base plate or heat sink. The layout of the semiconductor arrangement should be chosen to minimize the required size of the at least one substrate while, at the same time, preventing an unequal distribution of current densities, electrical losses, and thermal stress.
Hence, there is a general need for a power semiconductor module preventing an unequal distribution of current densities, electrical losses, and thermal stress.
A semiconductor module arrangement includes a first substrate with a first plurality of semiconductor bodies arranged thereon, a second substrate with a second plurality of semiconductor bodies arranged thereon, and a third substrate with a third plurality of semiconductor bodies arranged thereon. The first, second and third pluralities of semiconductor bodies together form a semiconductor arrangement, the semiconductor arrangement including a first node configured to be operatively coupled to a first electrical potential, and a second node configured to be operatively coupled to a second electrical potential that is different from the first electrical potential. A layout of the third substrate with the third plurality of semiconductor bodies arranged thereon equals a layout of the second substrate with the second plurality of semiconductor bodies arranged thereon. The first substrate is configured to be connected to the first node and the second node, and each of the second substrate and the third substrate is configured to be connected to a third node. A first current path extending between the first node and the third node via the first substrate and the second substrate provides identical voltage and current transfer characteristics as a second current path extending between the first node and the third node via the first substrate and the third substrate, and a third current path extending between the second node and the third node via the first substrate and the second substrate provides identical voltage and current transfer characteristics as a fourth current path extending between the second node and the third node via the first substrate and the third substrate.
A semiconductor module arrangement includes a first semiconductor module arrangement and an identical second semiconductor module arrangement, wherein the first semiconductor module arrangement and the second semiconductor module arrangement are arranged next to each other in one plane and symmetrical about an axis of symmetry.
The disclosed subject matter may be better understood with reference to the following drawings and the description. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the disclosed subject matter. In the figures, like referenced numerals designate corresponding parts throughout the different views.
In the following detailed description, reference is made to the accompanying drawings. The drawings show specific examples in which the disclosed subject matter may be practiced. It is to be understood that the features and principles described with respect to the various examples may be combined with each other, unless specifically noted otherwise. As well as in the claims, designations of certain elements as “first element”, “second element”, “third element” etc. are not to be understood as enumerative. Instead, such designations serve solely to address different “elements”. That is, for example, the existence of a “third element” does not require the existence of a “first element” and a “second element”. An electrical line as described herein may be a single electrically conductive element, or include at least two individual electrically conductive elements connected in series and/or parallel. Electrical lines may include metal and/or semiconductor material, and may be permanently electrically conductive (i.e., non-switchable). An electrical line may have an electrical resistivity that is independent from the direction of a current flowing through it. A semiconductor body as described herein may be made of (doped) semiconductor material and may be a semiconductor chip or be included in a semiconductor chip. A semiconductor body has electrically connecting pads and includes at least one semiconductor element with electrodes. The pads are electrically connected to the electrodes which includes that the pads are the electrodes and vice versa.
Referring to
Each of the first and second metallization layers 111, 112 may consist of or include one of the following materials: copper; a copper alloy; aluminum; an aluminum alloy; any other metal or alloy that remains solid during the operation of the power semiconductor module arrangement. The substrate 10 may be a ceramic substrate, that is, a substrate in which the dielectric insulation layer 11 is a ceramic, such as, for example, a thin ceramic layer. The ceramic may consist of or include one of the following materials: aluminum oxide; aluminum nitride; zirconium oxide; silicon nitride; boron nitride; or any other dielectric ceramic. For example, the dielectric insulation layer 11 may consist of or include one of the following materials: Al2O3, AlN, SiC, BeO or Si3N4. For instance, the substrate 10 may, for example, be a Direct Copper Bonding (DCB) substrate, a Direct Aluminum Bonding (DAB) substrate, or an Active Metal Brazing (AMB) substrate. Further, the substrate 10 may be an Insulated Metal Substrate (IMS). An Insulated Metal Substrate generally comprises a dielectric insulation layer 11 comprising (filled) materials such as epoxy resin or polyimide, for example. The material of the dielectric insulation layer 11 may be filled with ceramic particles, for example. Such particles may comprise, for example, SiO2, Al2O3, AlN, or BN and may have a diameter of between about 1 μm and about 50 μm. The substrate 10 may also be a conventional printed circuit board (PCB) having a non-ceramic dielectric insulation layer 11. For instance, a non-ceramic dielectric insulation layer 11 may consist of or include a cured resin.
The substrate 10 is arranged in a housing 7. In the example illustrated in
One or more semiconductor bodies 20 may be arranged on the at least one substrate 10. Each of the semiconductor bodies 20 arranged on the at least one substrate 10 may include a diode, an IGBT (Insulated-Gate Bipolar Transistor), a MOSFET (Metal-Oxide-Semiconductor Field-Effect Transistor), a JFET (Junction Field-Effect Transistor), a HEMT (High-Electron-Mobility Transistor), and/or any other suitable semiconductor element.
The one or more semiconductor bodies 20 may form a semiconductor arrangement on the substrate 10. In
The substrate 10 may also be implemented as a multilayered substrate (not specifically illustrated) having more than one dielectric insulation layer 11 and at least one metallization layer arranged between two respective dielectric insulation layers, which may be referred to as “buried metallization layer”. For example, by providing an additional dielectric insulation layer between the second metallization layer 112 and the base plate 12, the second metallization layer 112 would become a buried metallization in this sense. The at least one buried metallization layer may also be structured, as described with respect to the first metallization layer 111. An electrical contact to the respective buried metallization layer (between different metallization layers of the multilayered substrate) may be established by one or more so-called “vias”, which are electrically conductive connections extending through a dielectric insulation layer arranged next to the respective buried metallization layer and to another metallization layer, which may be the first, second or a further buried metallization layer. The respective buried metallization layer, or at least a section of the buried metallization layer, may be used to transfer electric currents or signals. For example, the respective buried metallization layer may be used in a similar way as bonding wires to connect different nodes and/or circuit elements arranged on the substrate. In other words, connection elements 3 may also be formed by or may include a section of a buried metallization layer (a section of an additional metallization layer) of a multilayered substrate contacted by corresponding vias. Thus, a multilayered substrate may be used to replace some or all superficial connection elements, and/or it may be used to achieve a higher interconnection complexity between circuit nodes.
The power semiconductor module arrangement 100 illustrated in
The power semiconductor module arrangement 100 may further include an encapsulant 5. Encapsulant 5 may consist of or include a silicone gel or may be a rigid molding compound, for example. The encapsulant 5 may at least partly fill the interior of the housing 7, thereby covering the components and electrical connections that are arranged on the substrate 10. The terminal elements 40 may be partly embedded in the encapsulant 5. At least their second ends 42, however, are not covered by the encapsulant 5 and protrude from the encapsulant 5 through the housing 7 to the outside of the housing 7. The encapsulant 5 is configured to protect the components and electrical connections of the power semiconductor module 100, in particular the components arranged on the substrate 10 inside the housing 7, from certain environmental conditions and mechanical damage.
The layout of a semiconductor arrangement (e.g., different sections of the first metallization layer 111, semiconductor bodies 20, electrical connections 3, terminal elements 40, etc.) generally may be chosen to minimize the required size of each of the at least one substrate while, at the same time, also minimizing an unequal distribution of current densities, electrical losses, and thermal stress. Symmetry with respect to gate driving and parasitic inductances can be of high importance to achieve superior performance of the semiconductor module arrangement. In semiconductor module arrangements comprising more than one substrate 10, considerations concerning symmetry and heat distribution are often crucial.
Semiconductor module arrangements according to embodiments of the disclosure provide highly symmetrical current flows, low parasitic inductances and, at the same time, a satisfying thermal performance (heat distribution). Now referring to
According to some embodiments of the disclosure, the first substrate 101, the second substrate 1021 and the third substrate 1022 are arranged next to each other in one plane, with the first substrate 101 arranged in between the second substrate 1021 and the third substrate 1022. This means, for example, that the three substrates are arranged on an essentially same level or height in a vertical direction perpendicular to the plane in which the three substrates are arranged. Thus, a cooling of the substrates using a heat sink with a flat contact surface may be facilitate. The substrates may also be arranged on the backplate 12, which may have a planar surface.
The terms “equal”, “the same” or “identical” as used herein should be construed such that the related properties of different entities are very similar. It may also be said that the different entities may be designed such that the related properties are exactly the same, but slight deviations may occur based on manufacturing tolerances. Manufacturing tolerances may vary between different applications and different manufacturing processes used to produce the different entities.
The first substrate 101 is configured to be connected to the first node ND1 and the second node ND2, and each of the second substrate 1021 and the third substrate 1022 is configured to be connected to a third node ND3. A first current path 8011 extending between the first node ND1 and the third node ND3 via the first substrate 101 and the second substrate 1021 provides identical voltage and current transfer characteristics as a second current path 8012 extending between the first node ND1 and the third node ND3 via the first substrate 101 and the third substrate 1022, and a third current path 8013 extending between the second node ND2 and the third node ND3 via the first substrate 101 and the second substrate 1021 provides identical voltage and current transfer characteristics as a fourth current path 8014 extending between the second node ND2 and the third node ND3 via the first substrate 101 and the third substrate 1022.
That is, the first current path 8011 and the second current path 8012 may exhibit at least one of essentially identical or identical ohmic behaviors, essentially identical or identical inductive behaviors, and essentially identical or identical capacitive behaviors, for example. That is, a sum of the impedances of the different elements of the first current path 8011 (total impedance of the first current path 8011) may be (essentially) identical to a sum of the impedances of the different elements of the second current path 8012 (total impedance of the second current path 8012). The same applies for the third current path 8013 and the fourth current path 8014. Elements of the current paths are, for example, the semiconductor bodies 20, respective sections of the first metallization layer 111, and connection elements which together form the respective current path.
According to one embodiment of the disclosure, the semiconductor bodies 20 of the first plurality of semiconductor bodies 20 may be slow switching semiconductor bodies, and the semiconductor bodies 20 of the second plurality of semiconductor bodies 20 and the semiconductor bodies 20 of the third plurality of semiconductor bodies 20 may be fast switching semiconductor bodies. A fast switching semiconductor body generally is a semiconductor body that may perform a switching operation (e.g., from a conducting state/on-state to a non-conducting state/off-state or vice versa) at a certain speed, such as, for example, faster than a defined threshold speed. A slow switching semiconductor body generally is a semiconductor body that may perform a switching operation (e.g., from a conducting state/on-state to a non-conducting state/off-state or vice versa) slower than the defined threshold speed. According to one example, semiconductor bodies 20 that, during operation, are switched with a high switching frequency (higher than a defined threshold frequency) may be implemented as fast switching devices. Any other semiconductor bodies 20 which, during operation, are switched with a low switching frequency (lower than the defined threshold frequency), such as, for example, grid frequency, may be implemented as slow switching devices, for example. Generally, each semiconductor body 20, during operation, generates switching losses as well as conduction losses. According to one example, semiconductor bodies that, during operation, generate more switching losses than conduction losses, may be implemented as fast switching devices. Any other semiconductor bodies 20 which, during operation generate more conduction losses than switching losses may be implemented as slow switching devices, for example.
By arranging fast switching semiconductor bodies 20 on the second substrate 1021 and on the third substrate 1022, and slow switching semiconductor bodies 20 on the first substrate 101, a majority of heat is generated on the second substrate 1021 and on the third substrate 1022. The second substrate 1021 and the third substrate 1022, therefore, will heat up more than the first substrate 101 during operation of the semiconductor module arrangement, and thus form the hottest parts of the semiconductor module arrangement. A distance between the hottest parts is maximized by arranging the first substrate 101 with slow switching semiconductor bodies 20 arranged thereon between the second substrate 1021 and the third substrate 1022. Such an arrangement may be cooled very efficiently, which will be described in further detail with respect to
According to embodiments of this disclosure, a substrate material and/or substrate thickness used for the first, second and third substrates may be identical or different. For example, a substrate material used for the first substrate that may carry slow switching semiconductor bodies 20 may have a lower thermal conductivity than a substrate material used for the second and third substrate, that may carry fast switching semiconductor bodies. Similarly, a substrate thickness may be different between the first and the second and third substrates. Thinner substrates and materials with lower thermal conductivity may be cheaper and/or easier to process and thus in this case a total cost of the semiconductor module arrangement may be reduced.
According to further embodiments of this disclosure, the first, second and third substrates may be integrated in a structured multilayer substrate, such as an insulated metal substrate, where each of the first, second and third substrate are provided as areas of the structured multilayer substrate.
The semiconductor arrangement formed by the first, second, and third plurality of semiconductor bodies 20 may comprise an input stage IPS and an output stage OPS. The input stage IPS may be formed by the first plurality of semiconductor bodies 20. The second plurality of semiconductor bodies 20 may form a first output sub-stage OPS1, and the third plurality of semiconductor bodies 20 may form an identical second output sub-stage OPS2. The first output sub-stage OPS1 and the second output sub-stage OPS2 can be operated in parallel or separately. This will be explained in further detail by means of
The arrangement further includes a first controllable semiconductor element T1 and a second controllable semiconductor element T2. Each of the first controllable semiconductor element T1 and the second controllable semiconductor element T2 includes a control electrode G1, G2 and a controllable load path between a first load electrode and a second load electrode. The first and the second controllable semiconductor element T1, T2 are connected with each other such that their respective load paths form a series connection between the first node ND1 and the fourth node NP. The arrangement further includes a third controllable semiconductor element T3 and a fourth controllable semiconductor element T4. Each of the third controllable semiconductor element T3 and the fourth controllable semiconductor element T4 includes a control electrode G3, G4 and a controllable load path between a first load electrode and a second load electrode. The third and the fourth controllable semiconductor element T3, T4 are connected with each other such that their respective load paths form a series connection between the fourth node NP and the second node ND2. The first controllable semiconductor element T1 and the second controllable semiconductor element T2 are connected with each other via a first common node P, and the third controllable semiconductor element T3 and the fourth controllable semiconductor element T4 are connected with each other via a second common node N.
The arrangement further includes a fifth controllable semiconductor element T51 having a control electrode G51 and a controllable load path between two load electrodes, the load path being operatively connected between the first common node P and a third node ND3 (e.g., output node OUT), and a sixth controllable semiconductor element T61 having a control electrode G61 and a controllable load path between two load electrodes, the load path being operatively connected between the third node ND3 and the second common node N. The fifth and the sixth controllable semiconductor element T51, T61 are connected with each other such that their respective load paths form a series connection between the first common node P and the second common node N.
The arrangement further includes a seventh controllable semiconductor element T52 and an eighth controllable semiconductor element T62, each having a control electrode G52, G62 and a controllable load path between two load electrodes. The seventh and the eighth controllable semiconductor element T7, T8 are connected with each other such that their respective load paths form a series connection between the first common node P and the second common node N. The seventh controllable semiconductor element T52 and the eighth controllable semiconductor element T62 are connected with each other via the third node ND3.
Each of the controllable semiconductor elements T1, T2, T3, T4, T51, T61, T52, T62 may include an intrinsic freewheeling element such as a body diode, which is electrically connected between the first load electrode and the second load electrode of the respective controllable semiconductor element T1, T2, T3, T4, T51, T61, T52, T62 (intrinsic freewheeling elements not specifically illustrated in
For example, the first freewheeling element F1 may be connected to the first node ND1 with its second electrode and to the first common node P with its first electrode such that it is connected between the first node ND1 and the first common node P and in parallel to the load path of the first controllable semiconductor element T1. The second freewheeling element F2 may be connected to the first common node P with its second electrode and to the fourth node NP with its first electrode such that it is connected between the first common node P and the fourth node NP and in parallel to the load path of the second controllable semiconductor element T2. The third freewheeling element F3 may be connected to the fourth node NP with its second electrode and to the second common node N with its first electrode such that it is connected between the fourth node NP and the second common node N and in parallel to the load path of the third controllable semiconductor element T3. The fourth freewheeling element F4 may be connected to the second common node N with its second electrode and to the second node ND2 with its first electrode such that it is connected between the second common node N and the second node ND2 and in parallel to the load path of the fourth controllable semiconductor element T4. The fifth freewheeling element F51 may be connected to the first common node P with its second electrode and to the third node ND3 with its first electrode such that it is connected between the first common node P and the third node ND3 and in parallel to the fifth controllable semiconductor element T51. The sixth freewheeling element F61 may be connected to the third node ND3 with its second electrode and to the second common node N with its first electrode such that it is connected between the third node ND3 and the second common node N and in parallel to the sixth controllable semiconductor element T61. The seventh freewheeling element F52 may be connected to the first common node P with its second electrode and to the third node ND3 with its first electrode such that it is connected between the first common node P and the third node ND3 and in parallel to the seventh controllable semiconductor element T52. The eighth freewheeling element F62 may be connected to the third node ND3 with its second electrode and to the second common node N with its first electrode such that it is connected between the third node ND3 and the second common node N and in parallel to the eighth controllable semiconductor element T62.
Each of the first, second, third, fourth, fifth, sixth, seventh, and eighth controllable semiconductor element T1, T2, T3, T4, T51, T61, T52, T62 of the semiconductor arrangement of
The second plurality of semiconductor bodies 20 may comprise at least one semiconductor body 20 forming the fifth controllable semiconductor element T51, and at least one semiconductor body 20 forming the sixth controllable semiconductor element T61, and the third plurality of semiconductor bodies 20 may comprise at least one semiconductor body 20 forming the seventh controllable semiconductor element T52, and at least one semiconductor body 20 forming the eighth controllable semiconductor element T62. That is, the second plurality of semiconductor bodies 20 and the third plurality of semiconductor bodies 20 may each form a half-bridge arrangement. The fifth, sixth, seventh, and eighth controllable semiconductor element T51, T61, T52, T62 may form an output stage OPS of the semiconductor arrangement, with the fifth and sixth controllable semiconductor element T51, T61 forming a first output sub-stage OPS1, and the seventh and eighth controllable semiconductor element T52, T62 forming a second output sub-stage OPS2. The first output sub-stage OPS1 and the second output sub-stage OPS2 can be operated in parallel or separately. This is, because the semiconductor bodies 20 forming the controllable semiconductor elements T51, T61 of the first output sub-stage OPS1 are arranged on the second substrate 1021, and the semiconductor elements 20 forming the controllable semiconductor elements T52, T62 of the second output sub-stage OPS2 are arranged on the third substrate 1022. By connecting both the second substrate 1021 and the third substrate 1022 to the third node ND3, the first output sub-stage OPS1 and the second output sub-stage OPS2 can be operated in parallel. If only one of the second substrate 1021 and the third substrate 1022 is connected to the third node ND3, the first output sub-stage OPS1 and the second output sub-stage OPS2 can be operated separately.
When the second substrate 1021 and the third substrate 1022 are both coupled to the third node ND3, a current will equally flow between the first node ND1 and the third node ND3 via the first substrate 101 and the second substrate 1021 (first current path 8011), and between the first node ND1 and the third node ND3 via the first substrate 101 and the third substrate 1022 (second current path 8012). Similarly, a current will equally flow between the second node ND2 and the third node ND3 via the first substrate 101 and the second substrate 1021 (third current path 8013), and between the second node ND2 and the third node ND3 via the first substrate 101 and the third substrate 1022 (fourth current path 8014). If, for example, the third substrate 1022 is not coupled to the third node ND3, the second current path 8012 and the fourth current path 8014 are inactive (no current will flow through the respective current paths). The same applies for the first current path 8011 and the third current path 8013, if the second substrate 1021 is not connected to the third node ND3.
As has been described above, a layout of the third substrate 1022 with the third plurality of semiconductor bodies 20 arranged thereon equals a layout of the second substrate 1021 with the second plurality of semiconductor bodies 20 arranged thereon. Now referring to
Now referring to
One or more semiconductor bodies 20 forming the second controllable semiconductor element T2 and one or more semiconductor elements forming the second freewheeling element F2 are arranged on and electrically coupled to the second section. The second section may form or may be connected to the first common node P. The one or more semiconductor bodies 20 forming the second controllable semiconductor element T2 and the one or more semiconductor elements forming the second freewheeling element F2 may further be electrically coupled to a third section of the first metallization layer 111 of the first substrate 101 by means of one or more electrically conducting connection elements (e.g., bonding wires).
One or more semiconductor bodies 20 forming the third controllable semiconductor element T3 and one or more semiconductor elements forming the third freewheeling element F3 are arranged on and electrically coupled to the third section. The third section may form or may be connected to the fourth node NP. The one or more semiconductor bodies 20 forming the third controllable semiconductor element T3 and the one or more semiconductor elements forming the third freewheeling element F3 may further be electrically coupled to a fourth section of the first metallization layer 111 of the first substrate 101 by means of one or more electrically conducting connection elements (e.g., bonding wires).
One or more semiconductor bodies 20 forming the fourth controllable semiconductor element T4 and one or more semiconductor elements forming the fourth freewheeling element F4 are arranged on and electrically coupled to the fourth section. The fourth section may form or may be connected to the second common node N. The one or more semiconductor bodies 20 forming the fourth controllable semiconductor element T4 and the one or more semiconductor elements forming the fourth freewheeling element F4 may further be electrically coupled to a fifth section of the first metallization layer 111 of the first substrate 101 by means of one or more electrically conducting connection elements (e.g., bonding wires). The fifth section may form or may be connected to the second node ND2. The first metallization layer 111 of the first substrate 101 may comprise further sections, such as, for example, for providing control signals to the control electrodes of the controllable semiconductor elements. Such additional sections, however, are not relevant for the general concept and understanding of the underlying principle and are therefore omitted for improved clearness.
The second section of the first metallization layer 111 of the first substrate 101 may be electrically coupled to the second substrate 1021 by means of one or more electrical connection elements (e.g., bonding wires, bonding ribbons, or connection rails), and to the third substrate 1022 by means of one or more electrical connection elements (e.g., bonding wires, bonding ribbons, or connection rails). For example, the second section of the first metallization layer 111 of the first substrate 101 which may form or may be connected to the first common node P, may be electrically coupled to the respective sections of the first metallization layers 111 of the second substrate 1021 and the third substrate 1022 (as will be described in the following with respect to
The first node ND1 may be a first supply node DC+, the second node ND2 may be a second supply node DC−, and the third node ND3 may be an output node OUT, as has been described above and as schematically illustrated in
Now referring to
The third contact pad of the first semiconductor body 201 is electrically coupled to the third section 11131 of the first metallization layer 111 by means of a first electrical connection element 321, the third contact pad of the second semiconductor body 202 is electrically coupled to the third section 11131 of the first metallization layer 111 by means of a second electrical connection element 322, the third contact pad of the third semiconductor body 203 is electrically coupled to the fourth section 11132 of the first metallization layer 111 by means of a third electrical connection element 323, and the third contact pad of the fourth semiconductor body 204 is electrically coupled to the fourth section 11132 of the first metallization layer 111 by means of a fourth electrical connection element 324. Each of the first, second, third, and fourth electrical connection elements 321, 322, 323, 324 comprises one or more bonding wires, one or more bonding ribbons, or a connection rail.
According to one example, the first, second, third, and fourth semiconductor bodies 201, 202, 203, 204 are identical to each other. That is the semiconductor bodies may all be implemented as GaN (gallium nitride) semiconductor devices, or may all be implemented as Si (silicon) semiconductor devices, for example, wherein each semiconductor body may be readily replaced by any of the other semiconductor bodies without affecting the electrical properties and the function of the semiconductor module arrangement. Any other kind of semiconductor device could be used instead. According to another example, the first and second semiconductor bodies 201, 202 are identical to each other, the third and fourth semiconductor bodies 203, 204 are identical to each other, and the first and second semiconductor bodies 201, 202 differ from the third and fourth semiconductor bodies 203, 204. For example, the first and second semiconductor bodies 201, 202 may be implemented as a first kind of semiconductor device (e.g., GaN semiconductor device), while the third and fourth semiconductor bodies 203, 204 are implemented as a second kind of semiconductor device that differs from the first kind of semiconductor device (e.g., Si semiconductor device), or vice versa. In the latter case, the first semiconductor body 201 could be readily replaced by the second semiconductor body 202, or vice versa, without affecting the electrical properties and the function of the semiconductor module arrangement. Similarly, the third semiconductor body 203 could be readily replaced by the fourth semiconductor body 204, or vice versa, without affecting the electrical properties and the function of the semiconductor module arrangement.
Still referring to
The second substrate 1021 may further comprise a fifth section 11133 of the first metallization layer 11, wherein the second section 1112 horizontally surrounds the fifth section 11133. The fifth section 11133 may be electrically coupled to the third section 11131 by means of an electrical connection element 3, and may be electrically coupled to the fourth section 11132 by means of an electrical connection element 3. Generally, the fifth section 11133 may also be omitted. According to other embodiments, the at least one third terminal element 4031, and the at least one fourth terminal element 4032 arranged on the third section 11131 and the fourth section 11132, respectively, may be omitted. In the latter case, at least one fifth terminal element may be arranged on the fifth section 11133. That is, a control signal may be provided to the first semiconductor body 201 via the one or more terminal elements arranged on the fifth section 11133, the electrical connection element 3 electrically coupling the fifth section 11133 and the third section 11131, the third section 11131, and the first electrical connection element 321. This applies similarly for the second semiconductor body 202, the third semiconductor body 203, and the fourth semiconductor body 204.
If the second substrate 1021 further comprises at least one fifth terminal element arranged on the fifth section 11133 of the first metallization layer 111, a current path between the at least one fifth terminal element and the third contact pad of the first semiconductor body 201 may provide identical voltage and current transfer characteristics as each of a current path between the at least one fifth terminal element and the third contact pad of the second semiconductor body 202, a current path between the at least one fifth terminal element and the third contact pad of the third semiconductor body 203, and a current path between the at least one fifth terminal element and the third contact pad of the fourth semiconductor body 204.
The first contact pads of the first, second, third, and fourth semiconductor body 201, 202, 203, 204 may be electrically coupled to the first section 1111 of the first metallization layer 111, and the second contact pads of the first, second, third, and fourth semiconductor body 201, 202, 203, 204 may be electrically coupled to the second section 1112 of the first metallization layer 111. According to one example, the second contact pads of the semiconductor bodies 201, 202, 203, 204 may be source pads, and the first contact pads of the semiconductor bodies 201, 202, 203, 204 may be drain pads. Each of the first contact pads of the first, second, third, and fourth semiconductor body 201, 202, 203, 204 may be electrically coupled to the first section 1111 of the first metallization layer 111 by means of an electrical connection element 3, and each of the second contact pads of the first, second, third, and fourth semiconductor body 201, 202, 203, 204 may be electrically coupled to the second section 1112 of the first metallization layer 111 by means of an electrical connection element 3. Each of the electrical connection elements 3 may comprise one or more bonding wires, one or more bonding ribbons, a connection rail, or a section of an additional metallization layer of the substrate 10 that is contacted by corresponding vias, for example. The first, second, third, and fourth semiconductor body 201, 202, 203, 204 may be arranged on the second section 1112 of the first metallization layer 111. That is, the semiconductor bodies 201, 202, 203, 204 may be arranged on that section of the first metallization layer to which their respective second contact pads are electrically coupled (e.g., semiconductor bodies arranged on source potential).
Still referring to
Similar to what has been described with respect to the first, second, third, and fourth semiconductor bodies 201, 202, 203, 204 above, according to one example, the fifth, sixth, seventh, and eighth semiconductor bodies 205, 206, 207, 208 are identical to each other. According to another example, the fifth and sixth semiconductor bodies 205, 206 are identical to each other, the seventh and eighth semiconductor bodies 207, 208 are identical to each other, and the fifth and sixth semiconductor bodies 205, 206 differ from the seventh and eighth semiconductor bodies 207, 208.
The second substrate 1021 may further comprise at least one sixth terminal element 4034 arranged on the seventh section 11134, and at least one seventh terminal element 4035 arranged on the eighth section 11135. A ninth current path between the third contact pad of the fifth semiconductor body 205 and the at least one sixth terminal element 4034 may provide identical voltage and current transfer characteristics as a tenth current path between the third contact pad of the sixth semiconductor body 206 and the at least one sixth terminal element 4034. Similarly, an eleventh current path between the third contact pad of the seventh semiconductor body 207 and the at least one seventh terminal element 4035 may provide identical voltage and current transfer characteristics as a twelfth current path between the third contact pad of the eighth semiconductor body 208 and the at least one seventh terminal element 4035.
The first contact pads of the fifth, sixth, seventh, and eighth semiconductor body 205, 206, 207, 208 may be electrically coupled to the sixth section 1114 of the first metallization layer 111, and the second contact pads of the fifth, sixth, seventh, and eighth semiconductor body 205, 206, 207, 208 may be electrically coupled to the first section 1111 of the first metallization layer 111. According to one example, the second contact pads of the semiconductor bodies 205, 206, 207, 208 may be source pads, and the first contact pads of the semiconductor bodies 205, 206, 207, 208 may be drain pads. Each of the first contact pads of the fifth, sixth, seventh, and eighth semiconductor body 205, 206, 207, 208 may be electrically coupled to the sixth section 1114 of the first metallization layer 111 by means of an electrical connection element 3, and each of the second contact pads of the fifth, sixth, seventh, and eighth semiconductor body 205, 206, 207, 208 may be electrically coupled to the first section 1111 of the first metallization layer 111 by means of an electrical connection element 3. Each of the electrical connection elements 3 may comprise one or more bonding wires, one or more bonding ribbons, a connection rail, or a section of an additional metallization layer of the substrate 10 that is contacted by corresponding vias, for example. The fifth, sixth, seventh, and eighth semiconductor body 205, 206, 207, 208 may be arranged on the first section 1111 of the first metallization layer 111. That is, the semiconductor bodies 205, 206, 207, 208 may be arranged on that section of the first metallization layer 111 to which their respective second contact pads are electrically coupled (e.g., semiconductor bodies arranged on source potential).
The first section 1111 of the first metallization layer 111 may form or may be connected to the third node ND3, the second section 1112 of the first metallization layer 111 may form or may be connected to the first common node P, and the sixth section 1114 of the first metallization layer 111 may form or may be connected to the second common node N. That is, the second sections 1112 of the first metallization layers 111 of the second substrate 1021 and the third substrate 1022 may be electrically coupled to the second section of the first metallization layer 111 of the first substrate 101. Further, the sixths sections 1114 of the first metallization layers 111 of the second substrate 1021 and the third substrate 1022 may be electrically coupled to the fourth section of the first metallization layer 111 of the first substrate 101.
In the embodiments exemplarily illustrated in the Figures, the semiconductor bodies 201, 202, . . . , 208 are illustrated as lateral semiconductor devices such as, for example, GaN HEMTs, which have all contact pads (e.g., gate, source and drain contact pads) arranged on their top side and no contact pads on their bottom side. This, however, is only an example. It is also possible to implement the semiconductor bodies 201, 202, . . . , 208 as vertical semiconductor devices instead. Further, in the examples described above, the controllable semiconductor devices T1, T2, T3, T4, T51, T61, T52, T62 of the arrangement of
By implementing the second substrate 1021 and the third substrate 1022 identically (layout of second substrate 1021 equals the layout of third substrate 1022), the two substrates may be operated in parallel (parallel operation) as well as independent from each other (interleaved operation). The resulting switching performance and power dissipation of the second substrate 1021 and the third substrate 1022 are identical. Therefore, for parallel operation, no derating due to asymmetrically distributed parasitics will have to be considered. Cooling efficiency of the semiconductor module arrangement may be improved, such as, for example, by using different materials for the different substrates. For example, the first substrate 101 (e.g., dielectric insulation layer 11 of first substrate 101) may consist of a different (ceramic) material as the second and third substrate 1021, 1022 (e.g., dielectric insulation layers 11 of second and third substrate 1021, 1022). For example, the second and third substrate 1021, 1022 may each comprise a dielectric insulation layer 11 having a better thermal performance, for example, a higher thermal conductivity, as compared to the dielectric insulation layer 11 of the first substrate 101. In this way, the cooling efficiency of the second and third substrate 1021, 1022 may be maximized, while using a less expensive first substrate 101 which does not necessarily require a very high cooling efficiency. The cooling efficiency of the second and third substrate 1021, 1022, however, may be the same in order to achieve a higher symmetry of the arrangement.
Now referring to
Now, referring to
When arranging a plurality of semiconductor module arrangements on one and the same heat sink, the semiconductor module arrangements are often arranged in a single row on the heat sink in order to reduce the overall size of the heat sink (minimum heat sink area). In such an arrangement, however, substrates with maximum dissipated power (e.g., second substrate 1021 and third substrate 1022 as described above) are all positioned in one row and, therefore, in the same airflow path. That is, an air flow reaching the first semiconductor module arrangement will get heated and the heated air flow will then reach the second semiconductor module arrangement, get heated even further, and so on. This can be avoided by means of the arrangement illustrated in
The arrangement as illustrated in
The air flow in the example illustrated in
Number | Date | Country | Kind |
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102023116599.2 | Jun 2023 | DE | national |