This application claims priority to and the benefit of Korean Patent Application No. 10-2023-0042071 filed in the Korean Intellectual Property Office on Mar. 30, 2023, the entire contents of which is incorporated herein by reference.
The present disclosure relates to a semiconductor package with a decoupling capacitor and a method for manufacturing the same.
The density of semiconductor devices increases, the operating speed increases, and the size of semiconductors decreases. Accordingly, the current consumption increases, the transition time is shortened, and the noise margin is reduced. The increased current causes an ohmic voltage drop, which adversely affects the power integrity of the semiconductor chip.
To solve this, a decoupling capacitor needs to be connected in parallel to the power network. The decoupling capacitor removes the radio frequency energy entering the power network and lowers the peak of the current surge. The use of a decoupling capacitor is more effective than other methods for securing reliability of a power network or controlling noise.
Therefore, it is necessary to connect a decoupling capacitor to the semiconductor device including an active element.
The semiconductor package includes a semiconductor die 100, a redistribution layer 200, and a substrate 300. The semiconductor die 100 and the redistribution layer 200 are electrically connected through a plurality of solder bumps B3. The redistribution layer 200 and the substrate 300 are electrically connected through a plurality of solder bumps B2. A plurality of solder balls B1 are disposed on the lower surface of the substrate 300.
The semiconductor package shown in
The decoupling capacitor C1 is attached to the lower surface of the substrate. The decoupling capacitor C2 is embedded inside the substrate. The decoupling capacitor C3 is attached to the upper surface of the substrate. The decoupling capacitor C4 is attached to the lower surface of the redistribution layer 200. The decoupling capacitor C5 is embedded inside the redistribution layer 200. The decoupling capacitor C6 is attached to the upper surface of the redistribution layer 200.
The power network includes a power supply line PWR and a ground line GND. The decoupling capacitor is connected in parallel to the power supply line and the ground line.
In
In
The present disclosure relates to a new location of a decoupling capacitor that is close to an active element and does not limit the number of input/output paths, by utilizing chiplet technology.
In some aspects, a semiconductor package includes a top die, first and second bottom dies attached on a lower surface of the top die and being apart from each other by a preset distance, and at least one decoupling capacitor connected to the lower surface of the top die between the first bottom die and the second bottom die, where the top die, the first bottom die, and the second bottom die are chiplets.
In some aspects, a method for manufacturing a semiconductor package includes attaching at least one decoupling capacitor on a lower surface of a top die, attaching a first bottom die and a second bottom die having a plurality of solder bumps on lower surfaces onto a carrier, where the first bottom die and the second bottom die are spaced apart from each other with a preset gap, attaching the top die on upper surfaces of first and second bottom dies by a hybrid bonding such that the at least one decoupling capacitor is positioned in the gap between the first bottom die and the second bottom die, sealing all components on the carrier by a mold material, and grinding the mold material to expose a surface of the top die and removing the carrier, where the top die, the first bottom die, and the second bottom die may be chiplets, and where a portion of upper surfaces of the first bottom die and the second bottom die may face the top die and a remaining portion may extend outwards on a plane of the top die.
In other aspects, a method for manufacturing a semiconductor package includes attaching at least one decoupling capacitor on a lower surface of a top die, attaching upper surfaces of first bottom die and a second bottom die on the lower surface of the top die by a hybrid bonding, where the at least one decoupling capacitor is positioned between the first bottom die and the second bottom die, sealing all components on the lower surface of the top die by a mold material, and grinding the mold material to expose lower surfaces of the first bottom die and the second bottom die, and providing a plurality of solder bumps on the lower surfaces of the first bottom die and the second bottom die, where the top die, the first bottom die, and the second bottom die may be chiplets, and where entire upper surfaces of the first bottom die and the second bottom die may face the top die.
In some implementations of the present disclosure, in a semiconductor package employing a chiplet, since the decoupling capacitor is attached on the lower surface of the top die, the decoupling capacitor is located closer to the active element.
In addition, since two or more bottom dies are spaced apart from each other by a predetermined distance on the lower surface of the top die, and a decoupling capacitor is disposed between the two or more bottom dies, the overall size of the semiconductor package including the decoupling capacitor may be kept small.
The above and other aspects, features, and advantages of the present disclosure will be described more fully hereinafter with reference to the accompanying drawings, in which some implementations of the disclosure are shown. As those skilled in the art would realize, the described implementations may be modified in various different ways, all without departing from the spirit or scope of the present disclosure.
In order to clearly describe the present disclosure, parts or portions that are irrelevant to the description are omitted, and identical or similar components throughout the specification are denoted by the same reference numerals.
Further, in the drawings, the size and thickness of each element are arbitrarily illustrated for ease of description, and the present disclosure is not necessarily limited to those illustrated in the drawings. In the drawings, the thicknesses of layers, films, panels, regions, areas, etc., are exaggerated for clarity. In the drawings, for ease of description, the thicknesses of some layers and areas are exaggerated.
In addition, in the drawing, bumps, metal pads, and vias may be enlarged and exaggerated compared to other elements to better show their structures.
It will be understood that when an element such as a layer, film, region, area or substrate is referred to as being “on” or “above” another element, it can be directly on the other element or intervening elements may also be present. In contrast, when an element is referred to as being “directly on” another element, there are no intervening elements present. Further, in the specification, the word “on” or “above” means disposed on or below the object portion, and does not necessarily mean disposed on the upper side of the object portion based on a gravitational direction.
In addition, unless explicitly described to the contrary, the word “include” and variations such as “includes” or “including” will be understood to imply the inclusion of stated elements but not the exclusion of any other elements.
Hereinafter, various implementations of a semiconductor package according to the present disclosure will be described with reference to
The top die 110, the first bottom die 120 and the second bottom die 130 are chiplets. Chiplets are distinguished from monolithic, which integrates multiple functions such as CPU, modem, DDR, and GPU into a single chip. The chiplet technology is a technology that separates various functions of existing semiconductor chips into several chips. Adoption of chiplets improves yield and facilitates efficient development. Unlike monolithic, in which the entire chip must be redesigned in order to upgrade one of several functions included in one chip, only the chip corresponding to that function needs to be upgraded in the chiplet technology.
The present disclosure proposes a new position of the decoupling capacitor different from various positions previously proposed. The present disclosure applies chiplets, to divide an existing semiconductor die into several dies (chiplets), and defines a space for a decoupling capacitor when the multiple dies (chiplets) are bonded to each other.
As shown in
The decoupling capacitor C0 has various sizes and shapes. The decoupling capacitor C0 may be determined according to specifications of a semiconductor package. The first bottom die 120 and the second bottom die 130 may be spaced apart from each other by a space necessary for attaching the determined decoupling capacitor C0.
In some implementations, the top die 110 and the first and second bottom dies 120 and 130 may be bonded by hybrid bonding B4. The hybrid bonding B4 may be more suitable for higher density connection terminals than bonding using solder bumps. However, the present disclosure is not limited thereto, and the top die 110 and the first and second bottom dies 120 and 130 may be bonded using micro bumps.
The plurality of solder bumps B3 are provided on lower surfaces of the first bottom die 120 and the second bottom die 130. The plurality of solder bumps B3 are used to electrically connect the semiconductor package to the redistribution layer or the like.
The semiconductor package includes the mold 150. The mold 150 surrounds lateral sides of the top die 110, and covers the decoupling capacitor C0. In the present example, a portion of upper surfaces of the first and second bottom dies 120 and 130 face the top die 110 and a remaining portion thereof extends outward on a plane of the top die 110 and is exposed upward. Therefore, the mold 150 covers the exposed upper surfaces of the first and second bottom dies 120 and 130.
In
In some implementations, the top die 110 may be a logic die, and the first and second bottom dies 120 and 130 may be I/O (input and output) dies. However, since division into multiple dies is a design matter when chiplets are applied, the number and/or size of the dies may be determined according to design requirements.
Although not shown, the first and second bottom dies 120 and 130 may include through-silicon vias (TSV). The top die 110 may pass through the first and second bottom dies 120 and 130 through the through-silicon vias and be connected to the outside through the solder bump B3.
In the present example, the two bottom dies 120 and 130 are attached to the lower surface of the top die 110, and the two bottom dies 120 and 130 are structured to protrude outward from the top die 110 in the plan view
However, those skilled in the art will easily understand that the location of the decoupling capacitor C0 may be appropriately modified according to the number or size of the upper and bottom dies.
In the present example, semiconductor package includes the top die 110, the first bottom die 120, the second bottom die 130, the decoupling capacitor C0, the mold 150, and the redistribution layer 200.
The top die 110 and the first and second bottom dies 120 and 130 are bonded to each other by the hybrid bonding B4. However, they are not limited thereto and may be bonded by solder bumps such as micro bumps.
The first and second bottom dies 120 and 130 are bonded to the redistribution layer 200 through the plurality of solder bumps B3. A plurality of solder bumps B2 are disposed on a lower surface of the redistribution layer 200.
After bonding the semiconductor package shown in
The top die 110, the first bottom die 120, for the second bottom die 130 and the decoupling capacitor C0, the description for the semiconductor package shown in
In the present example, the semiconductor package includes the top die 110, the first bottom die 120, the second bottom die 130, the decoupling capacitor C0, the mold 150, the redistribution layer 200, and the substrate 300.
The top die 110 and the first and second bottom dies 120 and 130 are bonded to each other by the hybrid bonding B4. However, they are not limited thereto and may be bonded by solder bumps such as micro bumps.
The first and second bottom dies 120 and 130 are bonded to the redistribution layer 200 through the plurality of solder bumps B3. The redistribution layer 200 is bonded to the substrate 300 through the plurality of solder bumps B2. A plurality of solder balls B1 are disposed on a lower surface of the substrate 300.
A gap between the redistribution layer 200 and the substrate 300 is filled by an under-fill 250. The underfill 250 secures insulation of the plurality of solder bumps B2 and reinforces bonding strength between the redistribution layer 200 and the substrate 300.
Although not shown, a decoupling capacitor may be additionally provided at one or more of the various locations shown in
Also, although not shown, a power network may be provided over the substrate 300, the redistribution layer 200, the first and second bottom dies 120 and 130, and the top die 110. The decoupling capacitor C0 is connected in parallel to this the power network.
The top die 110, for the first bottom die 120, the second bottom die 130, the decoupling capacitor C0, and the redistribution layer 200, the description for the semiconductor package shown in
A semiconductor package in some implementations may be compared with the semiconductor package shown in
Referring to
The decoupling capacitor C0 may be disposed on the lower surface of the top die 110, and disposed between the first bottom die 120 and the second bottom die 130. However, since the sizes of the first and second bottom dies 120 and 130 are smaller than that of the top die 110, it is relatively easy to secure a space for attaching the decoupling capacitor C0. That is, the decoupling capacitor C0 may be disposed in a region other than the center of the top die 110.
Since the top die 110 is relatively large, the mold 150 covers lateral sides of the first and second bottom dies 120 and 130 and also covers the decoupling capacitor C0. The lower surface of the first and second bottom dies 120 and 130 are exposed, and the plurality of solder bumps B3 are disposed on the lower surface of the first and second bottom dies 120 and 130.
The top die 110 and the first and second bottom dies 120 and 130 are bonded by the hybrid bonding B4, but is not limited thereto.
In some implementations, the top die 110 may be a logic die, and the first and second bottom dies 120 and 130 may be I/O (input and output) dies. However, since division into multiple dies is a design matter when chiplets are applied, the number and/or size of the dies may be determined according to design requirements.
Although not shown, the first and second bottom dies 120 and 130 may include TSV. The top die 110 may pass through the first and second bottom dies 120 and 130 through the through-silicon vias and be connected to the outside through the solder bump B3.
In the present example, the semiconductor package includes the top die 110, the first bottom die 120, the second bottom die 130, the decoupling capacitor C0, the mold 150, and the redistribution layer 200.
The top die 110 and the first and second bottom dies 120 and 130 are bonded to each other by the hybrid bonding B4. However, they are not limited thereto and may be bonded by solder bumps such as micro bumps.
The first and second bottom dies 120 and 130 are bonded to the redistribution layer 200 through the plurality of solder bumps B3. The plurality of solder bumps B2 are disposed on the lower surface of the redistribution layer 200.
After bonding the semiconductor package shown in
The top die 110, the first bottom die 120, for the second bottom die 130 and the decoupling capacitor C0, the description for the semiconductor package shown in
In the present example, the semiconductor package includes the top die 110, the first bottom die 120, the second bottom die 130, the decoupling capacitor C0, the mold 150, the redistribution layer 200, and the substrate 300.
The top die 110 and the first and second bottom dies 120 and 130 are bonded to each other by the hybrid bonding B4. However, they are not limited thereto and may be bonded by solder bumps such as micro bumps.
The first and second bottom dies 120 and 130 are bonded to the redistribution layer 200 through the plurality of solder bumps B3. The redistribution layer 200 is bonded to the substrate 300 through the plurality of solder bumps B2. The plurality of solder balls B1 are disposed on the lower surface of the substrate 300.
A gap between the redistribution layer 200 and the substrate 300 is filled by an under-fill 250. The underfill 250 secures insulation of the plurality of solder bumps B2 and reinforces bonding strength between the redistribution layer 200 and the substrate 300.
Although not shown, a decoupling capacitor may be additionally provided at one or more of the various locations shown in
Also, although not shown, a power network may be provided over the substrate 300, the redistribution layer 200, the first and second bottom dies 120 and 130, and the top die 110. The decoupling capacitor C0 is connected in parallel to this the power network.
The top die 110, for the first bottom die 120, the second bottom die 130, the decoupling capacitor C0, and the redistribution layer 200, the description for the semiconductor package shown in
In the present example, a structure in which the first bottom die 120 and the second bottom die 130 having a same size is attached on the lower surface of the top die 110 having a larger size is shown in a plan view.
On the lower surface of the top die 110, the first bottom die 120 and the second bottom die 130 are spaced apart from each other by a preset distance. The decoupling capacitor C0 may be attached between the first bottom die 120 and the second bottom die 130.
In the present example, the first bottom die 120 and the second bottom die 130 are spaced apart from each other to attach the decoupling capacitor C0, but are not necessarily limited thereto. In some implementations, the first bottom die 120 and the second bottom die 130 may be disposed adjacent to each other, and the decoupling capacitor C0 may be attached to an edge on the lower surface of the top die 110. That is, as long as the space for attaching the decoupling capacitor C0 is secured, the distance between the first bottom die 120 and the second bottom die 130 is not limited. Since the size of the decoupling capacitor C0 may vary, the distance between the first bottom die 120 and the second bottom die 130 may be adjusted depending on designs.
The plurality of solder bumps B3 are disposed on the lower surface of the first and second bottom dies 120 and 130. Although a limited number of solder bumps B3 are disclosed in
In the present example, a structure in which the first bottom die 120 and the second bottom die 130 having a same size is attached on the lower surface of the top die 110 having a smaller size is shown in a plan view.
On the lower surface of the top die 110, the first bottom die 120 and the second bottom die 130 are spaced apart from each other by a preset distance. The decoupling capacitor C0 may be attached between the first bottom die 120 and the second bottom die 130.
In this example, the first bottom die 120 and the second bottom die 130 need to be spaced apart from each other for the attachment of the decoupling capacitor C0. Since the size of the decoupling capacitor C0 may vary, the distance between the first bottom die 120 and the second bottom die 130 may be adjusted depending on designs.
The plurality of solder bumps B3 are disposed on the lower surface of the first and second bottom dies 120 and 130. Although a limited number of solder bumps B3 are disclosed in
In the present example, the first bottom die 120, the second bottom die 130 and a third bottom die 140 is attached on the lower surface of the top die 110 having a larger size is shown in a plan view.
The second bottom die 130 and the third bottom die 140 have a same size, but the first bottom die 120 has a different size than the second bottom die 130 and the third bottom die 140.
The decoupling capacitor C0 is attached to a center of the lower surface of the top die 110. The first bottom die 120 is disposed in one side of the decoupling capacitor C0, and the second bottom die 130 and the third bottom die 140 is disposed in another side of the decoupling capacitor C0.
In some implementations, first, second, and third bottom dies 120, 130, and 140 may have different sizes. In some implementations, the decoupling capacitor C0 may be disposed between the second bottom die 130 and the third bottom die 140.
A method for manufacturing a semiconductor package in some implementations is a method for manufacturing the semiconductor package shown in
In
In
When the decoupling capacitor C0 is attached to the top die 110 in the state of a wafer, a singulation process is applied to the top die 110 by a sawing process.
In
The first bottom die 120 and the second bottom die 130 includes the plurality of connection pads on their upper surfaces, and the plurality of solder bumps B3 on their lower surfaces.
In
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In
In
Through the above process, the semiconductor package shown in
In some implementations, the top die 110 may be a logic die, and the first and second bottom dies 120 and 130 may be input and output dies.
A method for manufacturing a semiconductor package in some implementations is a method for manufacturing the semiconductor package shown in
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Through the above process, the semiconductor package shown in
In some implementations, the top die 110 may be a logic die, and the first and second bottom dies 120 and 130 may be input and output dies.
In the foregoing implementations, for convenience, a semiconductor package having one decoupling capacitor and a method for manufacturing the same have been described. However, those skilled in the art will readily understand that two or more decoupling capacitors may be employed in the above-described implementations. Since decoupling capacitors may be manufactured in various sizes, the size and number of decoupling capacitors attached to the top die are not limited in the present disclosure, since they are merely limited by the space between the first and second bottom dies 120 and 130.
In addition, a semiconductor package with a plurality of decoupling capacitors may be manufactured, by changing the step of attaching the decoupling capacitor to a step of attaching a plurality of decoupling capacitor, in the above-described implementations for a method for manufacturing a semiconductor package.
While this specification contains many specific implementation details, these should not be construed as limitations on the scope of any invention or on the scope of what may be claimed, but rather as descriptions of features that may be specific to particular implementations of particular inventions. Certain features that are described in this specification in the context of separate implementations can also be implemented in combination in a single implementation. Conversely, various features that are described in the context of a single implementation can also be implemented in multiple implementations separately or in any suitable subcombination. Moreover, although features may be described above as acting in certain combinations and even initially be claimed as such, one or more features from a claimed combination can in some cases be excised from the combination, and the claimed combination may be directed to a subcombination or variation of a subcombination.
While this disclosure has been described in connection with what is presently considered to be practical implementations, it is to be understood that the disclosure is not limited to the disclosed implementations, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
Number | Date | Country | Kind |
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10-2023-0042071 | Mar 2023 | KR | national |