This application claims priority under 35 U.S.C. § 119 to Korean Patent Application No. 10-2023-0008642, filed on Jan. 20, 2023, in the Korean Intellectual Property Office, the disclosure of which is incorporated by reference herein in its entirety.
The present disclosure relates to a semiconductor package, and in particular to a semiconductor package with a redistribution pattern.
A semiconductor package integrates an integrated-circuit chip into an electronic product. In general, the semiconductor package includes a printed circuit board (PCB) and a semiconductor chip. The semiconductor chip is mounted on the PCB and establishes an electrical connection using bonding wires or bumps. With the development of the semiconductor industry, numerous studies are being conducted to increase the reliability of the semiconductor package.
A semiconductor package may have a titanium (Ti) layer as an interface layer between copper (Cu) and polymer layers in the redistribution layer (RDL), under-bump metallization (UBM), pad, and passivation layers. However, gases outgassed from the polymer layer can cause the formation of an oxide layer (e.g., TiOx). The existence of this oxide layer can weaken the interfacial adhesion strength between the copper and polymer layers.
An embodiment of the present disclosure provides a semiconductor package including an insulating layer and a redistribution pattern, which are robustly attached to each other.
According to embodiments of the present disclosure, a semiconductor package, comprising a redistribution substrate including an insulating layer and a first redistribution pattern; and a semiconductor chip electrically connected to the redistribution substrate, wherein the first redistribution pattern comprises a first barrier layer; a second barrier layer on the first barrier layer; and a via structure on the second barrier layer, wherein the first barrier layer comprises a first conductive material and the second barrier layer comprises a second conductive material different from the first conductive material.
According to embodiments of the present disclosure, a semiconductor package includes a redistribution substrate including an insulating layer, a redistribution pattern, and a connection conductive pattern; a semiconductor chip electrically connected to the redistribution substrate; and a solder ball in contact with the connection conductive pattern, wherein the connection conductive pattern includes an under-bump including an upper portion and a lower portion having a width smaller than the upper portion; and a first barrier layer and a second barrier layer, wherein each of the first barrier layer and the second barrier layer surrounds the lower portion of the under-bump in a plan view, wherein the solder ball is in contact with a bottom surface of the lower portion of the under-bump.
According to embodiments of the present disclosure, a semiconductor package includes a first redistribution substrate including an insulating layer, a first redistribution pattern, a second redistribution pattern, and a connection conductive pattern; a first semiconductor chip mounted on the first redistribution substrate; a connection structure between the first semiconductor chip and the first redistribution pattern; and a solder ball connected to the connection conductive pattern, wherein each of the first and second redistribution patterns includes a first barrier layer; a second barrier layer on the first barrier layer; and a via structure on the second barrier layer, wherein the first barrier layer comprises titanium nitride (TiN), the second barrier layer includes titanium (Ti), the via structure comprises copper (Cu), and a thickness of the first barrier layer is smaller than a thickness of the second barrier layer.
Embodiments of the present disclose provide a structure including a layer of titanium nitride (TiN), in addition to the titanium (Ti) layer, as an interface layer between the copper (Cu) and polymer layers. Specifically, the TiN layer may be disposed beneath the Ti layer to prevent the formation of an oxide layer (e.g., TiOx) within the Ti layer. Accordingly, this structure may mitigate the occurrence of interfacial delamination, thereby potentially reducing the risk of deteriorating the adhesion strength at the interface between the copper and polymer layers.
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The redistribution substrate 700 may include insulating layers 520, first redistribution patterns 100, second redistribution patterns 200, connection conductive patterns 300, and horizontal redistribution patterns 400. A redistribution substrate refers to a substrate including a patterned conductive layer that provides a new set of connection points. The redistribution substrate may be used to re-route or redistribute the input/output (I/O) connections coming out of a chip to different locations. In integrated circuit designs, the I/O connections on a semiconductor chip may be not located in ideal locations for connecting to the next level of packaging. A redistribution substrate may be added to provide a new set of connection points as new locations, so that the connections from the original locations on the chip may be re-routed to these new locations.
The redistribution substrate 700 may be a plate-shaped structure extended in a first direction D1 and a second direction D2. The first and second directions D1 and D2 may be non-parallel. In an embodiment, the first and second directions D1 and D2 may be in horizontal directions and are orthogonal to each other.
The insulating layers 520 may be stacked in a third direction D3. The third direction D3 may be non-parallel to the first and second directions D1 and D2. In an example, the third direction D3 may be a vertical direction orthogonal to the first and second directions D1 and D2. The insulating layer 520 may be formed of or include at least one of organic materials (e.g., photoimageable dielectric (PID) materials). The photoimageable insulating materials may include at least one of, for example, photoimageable polyimides, polybenzoxazole, phenol-based polymers, or benzocyclobutene-based polymers.
The first redistribution patterns 100 may be disposed in an upper portion of the redistribution substrate 700. The first redistribution patterns 100 may be exposed to the outside of the redistribution substrate 700 in an upward direction. The first redistribution pattern 100 may include a first barrier layer 110, a second barrier layer 120, and a via structure 130. In some examples, the first redistribution pattern 100 may have a T-shaped section. However, embodiments of the present disclosure are not limited thereto. The first redistribution pattern 100 may vertically connect the connection structure 530 to the second redistribution pattern 200. The first redistribution pattern 100 may electrically connect the connection structure 530 and the second redistribution pattern 200.
The first barrier layer 110 may be formed of or include at least one conductive material. In an example, the first barrier layer 110 may be formed of or include TiN. The first barrier layer 110 may have a thickness in a range from 1 nm to 30 nm. The thickness of the first barrier layer 110 may be smaller than a thickness of the second barrier layer 120. The first barrier layer 110 may be in contact with the connection structure 530. The first barrier layer 110 may be surrounded by the connection structure 530 in a plan view. A bottom surface of the first barrier layer 110 may be in contact with a top surface of a via structure 230 of the second redistribution pattern 200.
The second barrier layer 120 may be formed of or include a conductive material different from the first barrier layer 110. In some cases, each of the first barrier layer 110 and the second barrier layer 120 may include a single material. In some cases, one or more of the first barrier layer 110 and the second barrier layer 120 may include multiple materials. In an example, the second barrier layer 120 may be formed of or include Ti. The second barrier layer 120 may have a thickness in a range from 1 nm to 500 nm. The second barrier layer 120 may be in contact with the connection structure 530. The second barrier layer 120 may be surrounded by the connection structure 530 in a plan view. The second barrier layer 120 may cover a top surface of the first barrier layer 110. The second barrier layer 120 may be disposed on the first barrier layer 110. The second barrier layer 120 may be in contact with the first barrier layer 110.
The via structure 130 may be exposed to the outside of the first redistribution pattern 100 in an upward direction. The via structure 130 may be formed of or include at least one conductive material. In an embodiment, the via structure 130 may be formed of or include at least one of copper (Cu), gold (Au), silver (Ag), or tin (Sn). The via structure 130 may be in contact with the connection structure 530. The via structure 130 may be surrounded by the connection structure 530 in a plan view. The via structure 130 may cover a top surface of the second barrier layer 120. The via structure 130 may be disposed on the second barrier layer 120. The via structure 130 may be in contact with the second barrier layer 120.
The second redistribution patterns 200 may be disposed in the redistribution substrate 700. The second redistribution pattern 200 may include a first barrier layer 210, a second barrier layer 220, and the via structure 230. In some examples, the second redistribution pattern 200 may have a T-shaped section. However, embodiments of the present disclosure are not limited thereto. The second redistribution pattern 200 may vertically connect the first redistribution pattern 100 to the connection conductive pattern 300. The second redistribution pattern 200 may electrically connect the first redistribution pattern 100 and the connection conductive pattern 300.
The first barrier layer 210, the second barrier layer 220, and the via structure 230 of the second redistribution pattern 200 may be similar to the first barrier layer 110, the second barrier layer 120, and the via structure 130 of the first redistribution pattern 100, respectively. The via structure 230 of the second redistribution pattern 200 may be in contact with a bottom surface of the first barrier layer 110 of the first redistribution pattern 100. The first barrier layer 210 of the second redistribution pattern 200 may be in contact with a top surface of an under-bump 330 of the connection conductive pattern 300.
The connection conductive patterns 300 may be disposed in a lower portion of the redistribution substrate 700. The connection conductive patterns 300 may be exposed to the outside of the redistribution substrate 700 in a downward direction. The connection conductive pattern 300 may include a first barrier layer 310, a second barrier layer 320, and the under-bump 330. The connection conductive pattern 300 may vertically connect the second redistribution pattern 200 to the solder ball 510. The connection conductive pattern 300 may electrically connect the second redistribution pattern 200 and the solder ball 510.
The first and second barrier layers 310 and 320 of the connection conductive pattern 300 may be similar to the first and second barrier layers 110 and 120 of the first redistribution pattern 100 respectively. The bottom surface of the under-bump 330 is uncovered by both the first and second barrier layers (310 and 320) of the connection conductive pattern 300. The bottom surface of the under-bump 330 of the connection conductive pattern 300 may be in contact with the solder ball 510. The under-bump 330 may be disposed on the second barrier layer 320 of the connection conductive pattern 300. The under-bump 330 may be formed of or include at least one conductive materials. In an example, the under-bump 330 may be formed of or include Cu.
The horizontal redistribution pattern 400 may include a first barrier layer 410, a second barrier layer 420, and a redistribution layer 430. The horizontal redistribution pattern 400 may be surrounded by the insulating layer 520 in a plan view.
The solder ball 510 may be connected to the under-bump 330 of the connection conductive pattern 300. The semiconductor package may be electrically connected to an external device through the solder ball 510. The solder ball 510 may be formed of or include at least one conductive material.
The connection structure 530 may electrically connect the first redistribution pattern 100 to the semiconductor chip 540. The connection structure 530 may be in contact with the first barrier layer 110, the second barrier layer 120, and the via structure 130 of the first redistribution pattern 100. The connection structure 530 may be formed of or include at least one conductive material.
The semiconductor chip 540 may include a semiconductor device. The semiconductor device may include, for example, a logic device, a memory device, or an image sensor device. However, embodiments of the present disclosure are not limited thereto.
The semiconductor chip 540 may include a substrate 541, an interconnection structure 542, pads 543, and a lower protection layer 544. The substrate 541 may be a semiconductor substrate. In an embodiment, the substrate 541 may be a silicon substrate or a germanium substrate.
The interconnection structure 542 may be disposed on a bottom surface of the substrate 541. The semiconductor device may be disposed between the interconnection structure 542 and the substrate 541. The pads 543 may be disposed in the interconnection structure 542. The interconnection structure 542 may include an interconnection insulating layer and a conductive structure in the interconnection insulating layer. The conductive structure of the interconnection structure 542 may electrically connect the semiconductor device to the pad 543. The interconnection insulating layer may be formed of or include an insulating material. The conductive structure and the pad 543 may be formed of or include at least one conductive material.
The lower protection layer 544 may be disposed on a bottom surface of the interconnection structure 542. The lower protection layer 544 may be formed of or include an insulating material.
The mold layer 550 may be disposed on the redistribution substrate 700. The mold layer 550 may surround the connection structure 530 and the semiconductor chip 540 in a plan view. The mold layer 550 may be spaced apart from the first redistribution pattern 100. The mold layer 550 may be spaced apart from the first barrier layer 110, the second barrier layer 120, and the via structure 130 of the first redistribution pattern 100. The mold layer 550 may be formed of or include at least one of polymer materials.
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The horizontal redistribution pattern 400 may be a pattern extending in a horizontal direction. For example, the horizontal redistribution pattern 400 may be bar-shaped. The first barrier layer 410, the second barrier layer 420, and the redistribution layer 430 of the horizontal redistribution pattern 400 may be patterns extending in a horizontal direction. For example, the first barrier layer 410, the second barrier layer 420, and the redistribution layer 430 of the horizontal redistribution pattern 400 may be bar-shaped. The first barrier layer 410, the second barrier layer 420, and the redistribution layer 430 of the horizontal redistribution pattern 400 may be the same as the first barrier layer 110, the second barrier layer 120, and the via structure 130 of the first redistribution pattern 100, respectively, in terms of materials and thicknesses.
In the semiconductor package according to an embodiment of the present disclosure, the redistribution patterns 100, 200, and 400 and the connection conductive pattern 300 may include the first barrier layers 110, 210, 310, and 410, which are formed of or include titanium nitride (TiN), and thus, the second barrier layers 120, 220, 320, and 420 may not be oxidized by a gas outgassed from the insulating layer 520. As a result, the redistribution patterns 100, 200, and 400 and the connection conductive pattern 300 may avoid being oxidized. Due to this oxidation prevention effect, it may be possible to prevent a delamination phenomenon of the redistribution patterns 100, 200, and 400 and the connection conductive pattern 300 from the insulating layer 520; that is, the redistribution patterns 100, 200, and 400 and the connection conductive pattern 300 may be more robustly attached to the insulating layer 520.
The first and second preliminary barrier layers p1 and p2 may be formed by, for example, a physical vapor deposition (PVD) process. The first preliminary barrier layer p1 may be formed of or include a first conductive material, and the second preliminary barrier layer p2 may be formed of or include a second conductive material different from the first conductive material.
The protection layer 800 may be formed of or include at least one of organic materials (e.g., photoimageable dielectric (PID) materials). The photoimageable insulating materials may include at least one of, for example, photoimageable polyimides, polybenzoxazole, phenol-based polymers, or benzocyclobutene-based polymers. The first preliminary barrier layer p1 may be formed on the protection layer 800 and may prevent the second preliminary barrier layer p2 from being oxidized by a gas outgassed from the protection layer 800.
The insulating layer 520 may be formed on the second preliminary barrier layer p2. The insulating layer 520 may be formed by, for example, a polyimide (PI) coating process.
The first openings OP1 may be formed in an insulating layer 522. The second preliminary barrier layer p2 may be exposed to the outside through the first openings OP1. Referring to
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The first redistribution substrate 700a may include a first redistribution pattern 100a, a second redistribution pattern 200a, a connection conductive pattern 300a, a horizontal redistribution pattern 400a, and first insulating layers 520a.
The first redistribution pattern 100a may include a first barrier layer 110a, a second barrier layer 120a on the first barrier layer 110a, and a via structure 130a on the second barrier layer 120a. The first redistribution pattern 100a may be in contact with the post 560a.
The second redistribution pattern 200a may include a first barrier layer 210a, a second barrier layer 220a on the first barrier layer 210a, and a via structure 230a on the second barrier layer 220a.
The connection conductive pattern 300a may include a first barrier layer 310a, a second barrier layer 320a on the first barrier layer 310a, and an under-bump 330a on the second barrier layer 320a. In some cases, each of the first barrier layer 310a and the second barrier layer 320a may include a single material. In some cases, one or more of the first barrier layer 310a and the second barrier layer 320a may include multiple materials.
The second redistribution substrate 700b may include a third redistribution pattern 100b, a fourth redistribution pattern 200b, and a fifth redistribution pattern 300b.
The third redistribution pattern 100b may include a first barrier layer 110b, a second barrier layer 120b on the first barrier layer 110b, and a via structure 130b on the second barrier layer 120b. The third redistribution pattern 100b may be formed on the fourth redistribution pattern 200b. The third redistribution pattern 100b may be in contact with the fourth redistribution pattern 200b. The third redistribution pattern 100b may be in contact with the second connection structure 530b. The third redistribution pattern 100b may electrically connect the second connection structure 530b to the fourth redistribution pattern 200b.
The fourth redistribution pattern 200b may include a first barrier layer 210b, a second barrier layer 220b on the first barrier layer 210b, and a via structure 230b on the second barrier layer 220b. The fourth redistribution pattern 200b may be formed on the fifth redistribution pattern 300b. The fourth redistribution pattern 200b may be in contact with the fifth redistribution pattern 300b. The fourth redistribution pattern 200b may electrically connect the third redistribution pattern 100b to the fifth redistribution pattern 300b.
The fifth redistribution pattern 300b may include a first barrier layer 310b, a second barrier layer 320b on the first barrier layer 310b, and a via structure 330b on the second barrier layer 320b. The fifth redistribution pattern 300b may be disposed on the post 560a. The fifth redistribution pattern 300b may be in contact with the post 560a.
The first semiconductor chip 540a may be mounted on the first redistribution substrate 700a. The first semiconductor chip 540a may be surrounded by the first mold layer 550a in a plan view.
The second semiconductor chip 540b may be mounted on the second redistribution substrate 700b. The second semiconductor chip 540b may be surrounded by the second mold layer 550b in a plan view.
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The first post barrier layer 571 may be formed of or include at least one conductive material. In some cases, each of the first post barrier layer 571 and the second post barrier layer 572 may include a single material. In some cases, one or more of the first post barrier layer 571 and the second post barrier layer 572 may include multiple materials. In an example, the first post barrier layer 571 may be formed of or include Ti or TiN. The second post barrier layer 572 may be formed of or include a conductive material different from the first post barrier layer 571. In an example, the second post barrier layer 572 may be formed of or include Ti.
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The redistribution substrate 700d may include insulating layers 520d, first redistribution patterns 100d, second redistribution patterns 200d, connection conductive patterns 300d, horizontal redistribution patterns 400d, and pad redistribution patterns 600d.
The pad redistribution pattern 600d may be disposed on the first redistribution pattern 100d. The connection structure 530d may be disposed on the pad redistribution pattern 600d. The pad redistribution pattern 600d may include a first barrier layer 610d, a second barrier layer 620d, and a pad layer 630d. The first and second barrier layers 610d and 620d of the pad redistribution pattern 600d may be formed of or include different conductive materials from each other.
The pad redistribution pattern 600d may be surrounded by the insulating layer 520d in a plan view. Side surfaces of the first barrier layer 610d, the second barrier layer 620d, and the pad layer 630d of the pad redistribution pattern 600d may be in contact with the insulating layer 520d.
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The redistribution substrate 700e may include insulating layers 520e, first redistribution patterns 100e, second redistribution patterns 200e, connection conductive patterns 300e, horizontal redistribution patterns 400e, and pad redistribution patterns 600e.
The pad redistribution pattern 600e may be disposed on the first redistribution pattern 100e. The connection structure 530e may be disposed on the pad redistribution pattern 600e. The pad redistribution pattern 600e may include a first barrier layer 610e, a second barrier layer 620e, and a pad layer 630e. The first and second barrier layers 610e and 620e of the pad redistribution pattern 600e may be formed of or include different conductive materials from each other.
The pad redistribution pattern 600e may be surrounded by the mold layer 550e in a plan view. Side surfaces of the first barrier layer 610e, the second barrier layer 620e, and the pad layer 630e of the pad redistribution pattern 600e may be spaced apart from the insulating layer 520e. The side surfaces of the first barrier layer 610e, the second barrier layer 620e, and the pad layer 630e of the pad redistribution pattern 600e may be in contact with the mold layer 550e. A portion of the mold layer 550e may be interposed between the insulating layer 520e and the pad redistribution pattern 600e.
According to an embodiment of the present disclosure, a semiconductor package may include a redistribution pattern including a first barrier layer and a second barrier layer, and in this case, it may be possible to enhance an adhesion strength between an insulating layer and the redistribution pattern.
While example embodiments of the present disclosure have been particularly shown and described, it will be understood by one of ordinary skill in the art that variations in form and detail may be made therein without departing from the spirit and scope of the attached claims.
Number | Date | Country | Kind |
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10-2023-0008642 | Jan 2023 | KR | national |