The present invention relates to a system in package according to the preamble of the first claim.
The invention also relates to a printed circuit board comprising a printed circuit board substrate on which an electrical circuit is provided electrically connected to such a system in package.
Such systems in package are already well-known to the person skilled in the art. US-A1-2007/0273014 for example describes a system in package comprising at least a first external and a second internal layer respectively provided with a first and a second conductive patterned layer. The first conductive patterned layer is externally accessible for electrically connecting the system in package to an electric circuit whereas the second conductive patterned layer is covered by the first external layer. The system in package further comprises electronic devices provided on the substrate and electrically connected to external contact pads of the first layer. The external contact pads are provided to be electrically connected to an electric circuit provided on a printed circuit board. The system in package is attached to the printed circuit board by soldering the external contact pads to the electric circuit provided on the printed circuit board. The devices and the first and the second conductive patterned layers are provided to be electronically connected to the external electric circuit. It is however not possible in such system in packages to access the second conductive patterned layer, for example for accessing unused functionalities, without an increased risk of damaging the overall circuitry of the system in package. The first and the second layer are adjacently positioned and the electronic devices are enclosed in an overmould compound.
It is therefore an aim of the present invention to provide a system in package in which additional contact pads of the second conductive patterned layer can be made available.
This is achieved in the present invention with the technical features of the characterising part of the first claim.
Thereto, at least one of the devices is electrically connected to at least one hidden contact pad of the second conductive patterned layer which is accessible, preferably only accessible, after removal of a removable strip of the first layer.
Such a system in package offers the possibility to provide additional functionalities to a system in package which can be uncovered depending on the application in which the system in package will be used. This way the versatility of the system in package is increased.
Since to make the hidden contact pad accessible only a strip needs to be removed from the first layer, the distance from the first layer to the hidden contact pad is limited and electric contact with the formerly hidden contact pad after removal of the strip can for example be made by simply covering the contact pad with solder paste or using known methods.
The first and the second layer are adjacently positioned. In such a system in package, the hidden contact pad of the second conductive patterned layer is positioned directly under the strip of the first layer.
In the context of the current application a contact pad is defined as a conductive member provided to be in electrical contact with an external electric circuit and which is a conductive part of an electrically conductive path providing an electrical connection to one of the electronic devices of the system in package. The contact pad is located at an end part of the conductive path which is distal from an opposing end part of the conductive path providing an electrical connection to one of the electronic devices of the system in package.
The strip is indicated on the first layer and is a planar object, oriented in the plane of the first layer and may have the form of a planar piece of the first layer. In preferred embodiments of the system in package according to the current invention, the thickness of the strip and the thickness of the first layer are the same such that by removing the strip of the first layer, objects, such as for example the hidden contact pad, beneath the first layer become accessible.
In preferred embodiments of the system in package according to the current invention, the system in package is planar and the first layer is a top layer of the system in package. Such systems in packages can be connected to printed circuit boards having contacts provided to make contact with the external contact pads of the first conductive patterned layer by, for example, pressing the system in package on the printed circuit board with the external contact pads electrically contacting the corresponding contacts provided on the printed circuit board.
In preferred embodiments of the system in package according to the present invention, the strip is provided to be peeled off the system in package. Such a removal of the strip off the remainder of the first layer has been found sufficiently reliable to avoid an unwanted accessibility of the hidden contact pad while nevertheless allowing an accessibility of the hidden contact pad when required.
In preferred embodiments, the hidden contact pad is a debugging pad. By providing such a hidden contact pad, the working of at least one of the devices can be checked, for example by measuring the voltages at the debug pad, even without necessarily having to interfere with the working of the remainder of the system in package, allowing for example to debug the working of the system in package after completion of the system in package. Thereto, the removable strip of the first layer is removed such that the hidden contact pad is sufficiently uncovered to allow, for example, a voltage measurement. In the prior art, the correct working of the individual electronic devices and/or the correct working of several cooperating electronic devices can not be checked after completion of the system in package since the electronic devices are often completely integrated into the system in package, by for example an overmould compound, without thereafter offering any possibility for checking the working of the electronic devices. The working of at least one of the electronic devices in the prior art can therefore only be checked when the system in package is not fully completed and when the electronic devices are not yet completely integrated into the system in package without offering any opportunity for checking the working of the electronic device, for example before the overmould compound is applied onto the electronic devices. Debugging the system in package according to the prior art after completion of the system in package is therefore no longer possible.
Although it is possible to provide for additional external contact pads in the finished system in package which allow to check the working of at least one of the electronic devices, such additional external contact pads often remain unused when the system in package is, for example, commercially applied in consumer products and may lead to unwanted noise or even signals which disturb the working of the system in package in the consumer products.
In preferred embodiments, the removable strip is one of the external contact pads of the first layer having a different functionality from the hidden contact pad. Such a configuration, for example, offers the possibility to choose either the functionality offered by the external contact pad or alternatively the functionality offered by the hidden contact pad.
In further preferred embodiments, at least one of the devices is electrically connected to a second hidden contact pad of the second layer, in addition to the hidden contact pad discussed above, which is, preferably only, accessible after removal of the removable strip of the first layer, the additional hidden contact pad having the same functionality as the external contact pad of the removable strip. Such a configuration allows for example that an optional functionality of an electronic device can be covered when remaining unused, but can be uncovered when the application of the system in package demands so without losing the functionality of the external contact pad which is removed.
The invention also relates to a printed circuit board comprising a printed circuit board substrate on which an electric circuit is provided electrically connected to a system in package according to the invention.
In preferred embodiments of the printed circuit board according to the invention, at least one of the external contact pads is a soldering pad having a predetermined size for heat dissipation and the system in package is soldered to the printed circuit board substrate by means of the soldering pad and the printed circuit board substrate comprises one or more through holes in the area of the soldering pad for allowing flux gasses resulting from soldering to escape. Such printed circuit boards have the advantage that, since the flux gasses resulting from soldering can more easily escape through the through holes, the risk of void formation by the flux gasses resulting from soldering is substantially reduced, resulting in a better and more robust attachment of the system in package to the printed circuit board. Moreover it has been found that soldering material, especially soldering paste, will spread better over the soldering pads of the system in package such that the system in package will collapse more to the printed circuit board leading to a decreased thickness of the overall printed circuit board.
In more preferred embodiments of the printed circuit board according to the invention, the through-hole is provided at the centre of the soldering pad. Such a more symmetric positioning further increases the escape of flux gasses resulting from soldering, leading to a further improved attachment of the system in package to the printed circuit board.
The invention also relates to a method for attaching a system in package having at least one external soldering pad by soldering the soldering pad onto a printed circuit board substrate such that the system in package is electrically connected to an electrical circuit provided on the printed circuit board substrate, wherein prior to soldering, one or more through holes are provided in the printed circuit board substrate in the area where the soldering pad is to be soldered to the printed circuit board. As described above in the resulting printed circuit boards, the flux gasses resulting from soldering can more easily escape through the through holes, the risk of void formation by the flux gasses resulting from soldering becoming substantially reduced, resulting in a better and more robust attachment of the system in package to the printed circuit board. Moreover it has likewise been found that soldering material, especially soldering paste, will spread better over the soldering pads of the system in package such that the system in package will collapse more to the printed circuit board leading to a decreased thickness of the overall printed circuit board.
The invention will be further elucidated by means of the following description and the appended drawings.
The present invention will be described with respect to particular embodiments and with reference to certain drawings but the invention is not limited thereto but only by the claims. The drawings described are only schematic and are non-limiting.
Furthermore, the terms first, second, third and the like in the description and in the claims, are used for distinguishing between similar elements and not necessarily for describing a sequential or chronological order. The terms are interchangeable under appropriate circumstances and the embodiments of the invention can operate in other sequences than described or illustrated herein.
Moreover, the terms top, bottom, over, under and the like in the description and the claims are used for descriptive purposes and not necessarily for describing relative positions. The terms so used are interchangeable under appropriate circumstances and the embodiments of the invention described herein can operate in other orientations than described or illustrated herein.
The term “comprising”, used in the claims, should not be interpreted as being restricted to the means listed thereafter; it does not exclude other elements or steps. It needs to be interpreted as specifying the presence of the stated features, integers, steps or components as referred to, but does not preclude the presence or addition of one or more other features, integers, steps or components, or groups thereof. Thus, the scope of the expression “a device comprising means A and B” should not be limited to devices consisting only of components A and B. It means that with respect to the present invention, the only relevant components of the device are A and B.
By electrically connecting the system in package 1 to the electric circuit through the first conductive patterned layer 30, the different electronic devices 6 are functionally employed into the electric circuit. By providing predetermined electronic devices 6 which are interconnected internally by the second internal conductive patterned layer 30 and/or the first conductive patterned layer 29 the system in package 1 can be designed to perform a predetermined electrical functionality by bundling the electrical functionality of the different electronic devices 6. This for example allows providing an electrical functionality into a single package, the system in package 1, such that this functionality can directly be employed into an electric circuit. This way, electrical functionalities can be bundled into relatively small modules and can for example be produced on a relatively large scale.
Every type of electronic device 6 can be used to form the system in package 1, but often the electronic devices 6 used in the system in package 1 are integrated circuits. Using integrated circuit 6 moreover has the advantage that the volume of the system in package 1 can be reduced.
The first layer 2 is often provided to be attached to a further substrate, for example but not limited thereto a printed circuit board, and thereto is often, as shown in
The electronic devices 6 provided on the substrate 4 are in
One of the external contact pads 7 can be provided to be a ground pad 9 and therefore be provided to be electrically connected to a ground signal. However one of the external contact pads 7 can also be provided as a signal pad 10 and therefore be provided to be electrically connected to a signal different from the ground signal. This is however not critical for the invention.
One of the external contact pads 7 can, possibly but not necessarily in addition to being a ground pad 9 or a signal pad 10, be a soldering pad 11. The soldering pad 11 is provided to be soldered to the further substrate, such as for example a printed circuit board and thereto preferably has a predetermined size for dissipating heat caused by soldering the soldering pad 11 to the further substrate.
The substrate 4 shown in
The removable strip 8 can be removed by, for example, scratching away the removable strip 8, pulling away, peeling off the removable strip 8, chemically removing the removable strip 8, etc. Preferably, the removable strip 8 is removed by scratching, pulling away or peeling off the removable strip 8, since such a removal can easily be performed without using further equipment and without substantial mechanical provisions to the system in package 1.
The revealed hidden contact pad 5 can have any functionality known to the person skilled in the art. The hidden contact pad 5 can for example be a soldering pad and/or can have an electrical functionality such as for example being a ground pad, a signal pad, etc. as is described for the external contact pad 7.
In case for example the removable strip 8 is one of the external contact pads 7, the functionality of the hidden contact pad 5 can be different from the functionality of the removed external contact pad 7. Such that when, for example, the removed external contact pad 7 was a ground pad 9, the hidden contact pad 5 can perform the function of a signal pad or when the removed external contact pad 7 was a signal pad 10, the hidden contact pad 5 can also be a signal pad but for a different electrical signal and/or for a different electrical functionality, etc.
This way it is for example possible to provide different electronic alternatives on a single system in package 1. For example, a system in package 1 can be provided with two alternative electronic devices. The external contact pad 7 can for example be configured such as to direct a first of these electronic devices, whereas the hidden contact pad 5 is provided to direct a second of these electronic devices, alternative to the first electronic device. This way, the system in package 1 by default offers the possibility to use the first electronic device but can be configured to use the second electronic device by removing the external contact pad 7 and instead using the hidden contact pad 5. The first electronic device for example is a WIFI transmitter and the second electronic device for example is an UMTS transmitter.
In a further example, in case the removable strip 8 is one of the external contact pads 7 and the external contact pad 7 has a different functionality from the hidden contact pad 5, at least one of the devices 6 is electrically connected to an additional hidden contact pad 5 in the second layer 3 which is only accessible after removal of the removable strip 8 of the first layer 2, the additional hidden contact pad 18 can have the same functionality as the external contact pad 7 of the removable strip 8. Such a configuration allows that although the whole external contact pad 7 is part of the removable strip 8, the functionality of the external contact pad 7 is nevertheless not lost when removing the external contact pad 7. However, the hidden contact pad 18 can also have a different functionality from the external contact pad 7 and as the initial contact pad 5 such as to offer further functionalities to the system in package 1.
Although one additional hidden contact pad 18 can be sufficient, the number of hidden contact pads 18 is not essential for the invention and more than one additional contact pad 18 can be provided such as for example two, three, four, etc.
In a further example it is for example also possible that more than one external contact pads 7 are part of the removable strip 8.
It is for example possible that the removable strip 8 comprises more than one external contact pad 7 which cover only a single hidden contact pad 18. Such a configuration for example allows that unnecessary contact pads, which are for example often used, can be removed and replaced in specific uses of the system in package 1.
The number of external contact pads 7, as a whole or in part, which are part of the removable strip 8, the number of hidden contact pads 5 and/or their functionalities combined and/or individually are not critical for the invention and can be determined by the person skilled in the art depending on the specific envisioned use of the system in package 1.
The system in package 1 in this case is a quad flat package, more precisely a quad flat package no lead. Specifically, the land grid array substrate, as discussed above, is also shown. However, other types of systems in package 1 are nevertheless possible and can be determined by the person skilled in the art.
The upper left external contact pad 7 has part of one of its corners removed for indicating a predetermined orientation of the system in package 1. This allows the system in package 1 to be correctly electrically connected to an electrical circuit. The form and shape of the means which allow the system in package 1 to be oriented, in this case the removed corner, are not critical and any other indication can be used such as for example a mark on the substrate 4, etc.
The system in package 1, or any other system in package, can be soldered to the printed circuit board substrate by means of at least one soldering pad 11. The printed circuit board substrate shown in
Although
The through holes 12 preferably have a diameter of between 0.5 and 0.9 mm, more preferably between 0.6 and 0.8 mm and most preferably of 0.7 mm. Such diameters have been found to decrease the risk that leakage of soldering material, particularly solder paste, occurs through the through-hole 12.
Preferably, the through holes 12 are non plated which have been found to avoid leakage of soldering material, more in particular soldering paste.
Accordingly a system in package 1, not limited to the system in package 1 according to the invention, can be attached to a printed circuit board by soldering a soldering pad 11 of the system in package 1 onto the printed circuit board substrate such that the system in package 1 is electrically connected to an electrical circuit provided on the printed circuit board substrate. To obtain the desired escape of gasses resulting from the soldering, prior to soldering, one or more of through holes 12, as mentioned above, are provided in the printed circuit board substrate in the area where the soldering pad 12 is to be soldered to the printed circuit board 16.
After application of the soldering material to the printed circuit board 16 and after mounting of the system in package 1 to the printed circuit board 16, with or without through holes 12, the soldering material needs to be heated in order to attach the system in package 1 to the printed circuit board 16. This process is usually known to the person skilled in the art as reflow. The reflow process preferably applies subsequent steps of heating or cooling to the assembly of the printed circuit board 16 with the system in package 1. This is for example illustrated in
The inventor has also found that it is important in order to have a smooth rise in temperature in the soak zone 23 to start the soak zone at the flux activation temperature to get quick flux activation and will result in a better and more complete escape of flux gasses resulting from soldering, before entering the reflow zone 24. Alternatively, as to avoid thermal stress and to have complete escape of flux gasses, one can enter the soak zone at lower temperature and as compensation for example prolong the soak zone.
However the precise reflow profile 15 is not essential for the invention and can be further determined by the person skilled in the art depending on the specific printed circuit board 16 and the system in package 1 used.
Number | Date | Country | Kind |
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09171261.2 | Sep 2009 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2010/064199 | 9/24/2010 | WO | 00 | 11/8/2012 |