This disclosure relates generally to semiconductor circuit manufacturing processes and, more particularly, to a group-III group-V (III-V) compound semiconductor based transistor.
Group-III group-V compound semiconductors (often referred to as III-V compound semiconductors), such as gallium nitride (GaN) and its related alloys, have been under intense research in recent years due to their promising applications in power electronic and optoelectronic devices. The large band gap and high electron saturation velocity of many III-V compound semiconductors also make them excellent candidates for applications in high temperature, high voltage, and high-speed power electronics. Particular examples of potential electronic devices employing III-V compound semiconductors include high electron mobility transistor (HEMT) and other heterojunction bipolar transistors.
During operation, a HEMT forms a large surface electric field around the gate edge, which affects the depletion region curve between the gate structure and the drain. While large electric field is one of the benefits of HEMT for use in power applications, the distribution of the depletion region during operation can negatively affect the breakdown voltage for the device. When negative bias is applied to the gate of the HEMT, depletion region curve is formed directly under the gate and causes high surface electric field around the gate edge. The high electric field concentration around the gate reduces breakdown voltage for the device.
In order to improve breakdown voltage (i.e., to increase it), a metallic field plate is sometimes added over or next to the gate structure over the passivation layer between the gate structure and the drain. The field plate modulates the surface electric field distribution reducing the peak electric field, and thus increases the breakdown voltage. However, new structures with high breakdown voltage for III-V compound semiconductor based transistors and methods for forming them continue to be sought.
For a more complete understanding of the present disclosure, and the advantages thereof, reference is now made to the following descriptions taken in conjunction with the accompanying drawings, in which:
The making and using of the present embodiments are discussed in detail below. It should be appreciated, however, that the present disclosure provides many applicable inventive concepts that can be embodied in a wide variety of specific contexts. The specific embodiments discussed are illustrative of specific ways to make and use the disclosed embodiments and do not limit the scope of the disclosure.
A novel structure for group-III to group-V (referred to as III-V hereinafter) semiconductor based transistors and methods for forming the structures are provided. Throughout the description, the term “III-V compound semiconductor” refers to compound semiconductor materials comprising at least one group III element and one group-V element. The term “III-N compound semiconductor” refers to a III-V compound semiconductor in which the group V element is nitrogen. Example stages of manufacturing an illustrative embodiment of the present disclosure are discussed. Those skilled in the art will recognize that other manufacturing steps may take place before or after the described stages in order to produce a complete device. Other stages of manufacturing that may substitute some of the example stages may be discussed. Those skilled in the art will recognize that other substitute stages or procedures may be used. Throughout the various views and illustrative embodiments of the present disclosure, like reference numbers are used to designate like elements.
The present disclosure provides a structure and a method to form III-V compound semiconductor based transistors having high breakdown voltage.
The bulk layer of undoped gallium nitride 109 is epitaxially grown over the substrate, which may include a buffer layer (not shown) in operation 153 of
The AlGaN layer 111 can be epitaxially grown on the GaN layer 109 in operation 155 of
Referring back to
According to various embodiments of the present disclosure, a gate structure 119 partially overlaps one or more islands 103 formed over the AlGaN layer 111 between the gate structure 119 and a drain 117 or at least adjoins at least a portion of one of the islands. The region between the gate structure 119 and the drain 117 is the drift region 107 on which the islands 103 and 105 are formed. The islands 103 and 105 are formed before the gate structure 119 but may be formed before or after a source 115 and drain 117.
In certain embodiments, a portion of the gate structure 119 overlaps a part of the one or more islands 103, as shown in
According to certain embodiments, the islands 103 and 105 are p-type doped islands. Referring to
In other examples, the islands 103 and 105 may also be deposited, for example, using a metal chemical vapor deposition (MCVD) process or a sputtering process, and defined on the AlGaN layer 111. The islands may be p-type doped nickel oxide or zinc oxide. The p-type doping may occur by adding a dopant during the deposition process. P-type dopant candidates include carbon, iron, magnesium, calcium, beryllium, and zinc. The p-type doping may also be performed by other processes such as ion implantation; however, care must be taken not to incorporate the dopant in underlying layers, which may adversely affect the electrical property of the transistor. Note that while the dopant candidates may be the same for the epitaxially grown islands and the deposited islands, but the chemicals used may be different. The dopant concentration may be from about 1E15/cm3 to 1E17/cm3.
Referring to
The light p-type doping of the islands creates p-n junctions at the AlGaN layer 111 surface. During operation, the p-n junctions modulate the surface electric field and reduce effective peak electric field at the gate edge. The lower peak electric field results in a higher breakdown voltage.
According to some embodiments, the islands 103 and 105 are formed of Schottky materials, such as titanium, tungsten, titanium nitride, or titanium tungsten. Other Schottky materials may include nickel, gold, or copper. These materials may be deposited using physical vapor deposition (PVD) processes such as sputtering or electron gun, or using MCVD processes. The materials may be deposited first and then unwanted parts are defined and etched away or are deposited over defined film such as a photoresist and then unwanted parts lifted off with the defined film.
A thickness of the islands 103 and 105 may be about 3 nm to about 100 nm. In some cases, the thickness of the islands 103 and 105 may be about 10 nm or be about 20 nm. The thickness of the islands 103 and 105 depends on the electrical properties and the physical dimensions of the semiconductor structure 100. For example, thin islands 103 and 105 may be used when the bulk gallium nitride layer 109 is thick and the drift region 107 is very large as compared to the region between the gate structure 119 and the source 115. In these circumstances, the breakdown voltage is naturally high and little modulation of the surface electric field may be sufficient for reaching a predetermined breakdown voltage. On the other hand, when the bulk gallium nitride layer 109 is thin or when the bulk layer is of a material with a low critical electrical field (Ec) value, the island 103 and 105 may be thicker. During operation when the drain is subjected to a high voltage, the depletion region formed may extend past a thin gallium nitride layer 109 and interact with the underlying substrate. Similar rationale applies when the distance between the gate structure 119 and the drain 117 is small. During operation when the drain is subjected to a high voltage, the depletion region curve may extend past a short drift region 107. Thus thicker islands 103 and 105 may be used to effectively modulate the surface electrical field. According to various embodiments, island thickness between about 3 nm to 100 nm and a drift region that is at least half the size of the device, i.e., half of the donor-supply layer, form a HEMT with good breakdown voltage at or over 600 volts.
The source 115, drain 117, and gate structures 119 are formed in operation 161 of
The intermetallic compound may be formed by constructing a patterned metal layer in a recess of the AlGaN layer 111. Then, a thermal annealing process may be applied to the patterned metal layer such that the metal layer, the AlGaN layer 111 and the GaN layer 109 react to form the intermetallic compound. The intermetallic compound contacts the carrier channel 113 located at the interface of the AlGaN layer 111 and the GaN layer 109. Due to the formation of the recess in AlGaN layer 111, the metal elements in the intermetallic compound may diffuse deeper into the AlGaN layer 111 and the GaN layer 109. The intermetallic compound may improve electrical connection and form ohmic contacts between the source/drain features 115 or 117 and the carrier channel 113. In one example, the intermetallic compound is formed in the recess of the AlGaN layer 111 thereby the intermetallic compound has a non-flat top surface. In another example, intermetallic compound overlies a portion of the AlGaN layer 111.
The semiconductor structure 100 also includes a gate structure 119 disposed on the AlGaN layer 111 between the source 115 and drain 117 features. The gate 119 includes a conductive material layer which functions as the gate electrode configured for voltage bias and electrical coupling with the carrier channel 113. In various examples, the conductive material layer may include a refractory metal or its compounds, e.g., tungsten (W), titanium nitride (TiN) and tantalum (Ta). Other commonly used metals in the conductive material layer include nickel (Ni) and gold (Au). The gate structure may include one or many layers.
In
According to certain embodiments, a largest of the islands 203 and 205 is partially disposed under the gate structure 119. While not required for the present disclosure to reduce breakdown voltage of the transistor 100, the island material has the largest effect to modulate surface electric field at the gate edge. Thus, embodiments having larger islands at least partially under the gate structure 119 results in greater reductions of breakdown voltages.
In some embodiments, the islands 203 and 205 are the same sizes and may be equally spaced. In some examples, the widths of adjacent island and drift region 207 not occupied by an island may be between about 3:1 to about 1:3. For example, a ratio of distance 221 to distance 222 may be about 3:1, while a ratio of distance 222 to distance 223 may be about 1:2. A ratio of distance 223 to distance 224 may be about 1:1.
In other embodiments, a sum of total island widths may be compared to the total drift region 207 width. A total island width may be about 40% to about 75% of the total drift region 207 width. In other words a sum of widths 221 and 223s may be compared to the total width of the drift region 207.
In yet other embodiments, a total island area is compared to the drift region area. In
The various islands shown in
In
In
The embodiments of the present disclosure may have other variations. For example, the islands may include more than one material, such as a layer of nickel oxide over a layer of gallium nitride. Certain embodiments of the present disclosure have several advantageous features. The use of various doping species allows fine-tuning of the islands, and hence the breakdown voltage, while minimizing adverse effects to other electrical properties, such as maximum forward current or leakage current.
Once aspect of this description relates to a method of making a circuit structure. The method includes growing a bulk layer over a substrate, and growing a donor-supply layer over the bulk layer. The method further includes depositing a doped layer over the donor-supply layer, and patterning the doped layer to form a plurality of islands. The method further includes forming a gate structure over the donor-supply layer, wherein the gate structure is partially over a largest island of the plurality of islands. The method further includes forming a drain over the donor-supply layer, wherein at least one island of the plurality of islands is between the gate structure and the drain.
Another aspect of this description relates to a method of making a circuit structure. The method includes growing a III-V compound layer over a substrate, and growing a donor-supply layer over the III-V compound layer. The method further includes forming a plurality of p-doped islands over the donor-supply layer. The method further includes forming a gate structure over the donor-supply layer, wherein an entirety of a bottom surface of the gate structure is below a top surface of each p-doped island of the plurality of p-doped islands, and the gate structure adjoins at least one p-doped island of the plurality of p-doped islands. The method further includes forming a drain over the donor-supply layer, wherein each of the plurality of islands is between the drain and the gate structure, and a drift region of the donor-supply layer occupies at least 50% of the donor-supply layer.
Still another aspect of this description relates to a circuit structure. The circuit structure includes a substrate, and an unintentionally doped (UID) III-V compound layer over the substrate. The circuit structure further includes an active layer over the UID III-V compound layer, and a plurality of doped islands over the active layer. The circuit structure further includes a gate structure and a drain over the active layer. At least one doped island of the plurality of doped islands is between the gate structure and the drain. A first portion of the gate structure is separated from the active layer by a doped island of the plurality of doped islands. A second portion the gate structures contacts the active layer, and the first portion is spaced from the second portion in a direction perpendicular to a direction from the gate structure to the drain.
Although the present disclosure and its advantages have been described in detail, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the disclosure as defined by the appended claims. Moreover, the scope of the present application is not intended to be limited to the particular embodiments of the process, machine, manufacture, and composition of matter, means, methods and steps described in the specification. As one of ordinary skill in the art will readily appreciate from the present disclosure, processes, machines, manufacture, compositions of matter, means, methods, or steps that perform substantially the same function or achieve substantially the same result as the corresponding embodiments described herein may be utilized according to the present disclosure. Accordingly, the appended claims are intended to include within their scope such processes, machines, manufacture, compositions of matter, means, methods, or steps.
The present application is a divisional application of U.S. application Ser. No. 14/547,770, filed Nov. 19, 2014, now U.S. Pat. No. 9,385,225, which is a continuation of U.S. application Ser. No. 13/309,048, filed Dec. 1, 2011, now U.S. Pat. No. 8,921,893, both of which are incorporated herein by reference in their entirety.
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Number | Date | Country | |
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20160315145 A1 | Oct 2016 | US |
Number | Date | Country | |
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Parent | 14547770 | Nov 2014 | US |
Child | 15201130 | US |
Number | Date | Country | |
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Parent | 13309048 | Dec 2011 | US |
Child | 14547770 | US |