The present disclosure relates to a semiconductor device, and more particularly, to an electronic package and a manufacturing method thereof.
As the demand for functionality and processing speed of electronic products increases, a semiconductor chip, which is used as a core assembly of an electronic product, needs electronic components and electronic circuits with higher density. This means that the semiconductor chip will generate a greater amount of heat energy during operation.
In order to quickly dissipate heat energy into the atmosphere, as shown in
Therefore, how to take into account the good heat dissipation of the semiconductor package 1 and increase the electrical performance of the semiconductor package 1 to meet future product requirements has become an urgent issue in the industry.
In view of the various deficiencies of the prior art, the present disclosure provides an electronic package, which comprises: a circuit structure having a circuit layer and a first side and a second side opposing the first side; an electronic component disposed on the first side of the circuit structure and electrically connected to the circuit layer; and a thermally conductive chip disposed on the electronic component, wherein the electronic component is sandwiched between the circuit structure and the thermally conductive chip.
In the aforementioned electronic package, the present disclosure further comprises a plurality of conductive pillars disposed between the first side of the circuit structure and the thermally conductive chip and electrically connected to the circuit layer.
In the aforementioned electronic package, the thermally conductive chip has a plurality of conductive vias, and the plurality of conductive vias are electrically connected to the circuit layer via the plurality of conductive pillars.
In the aforementioned electronic package, the electronic component is disposed on the first side of the circuit structure via a plurality of conductive bumps.
In the aforementioned electronic package, the present disclosure further comprises an encapsulation layer formed between the first side of the circuit structure and the thermally conductive chip and covering the electronic component and the plurality of conductive pillars.
In the aforementioned electronic package, the electronic component is disposed on the first side of the circuit structure via a plurality of conductive bumps, and an underfill covering the plurality of conductive bumps is further formed between the electronic component and the first side of the circuit structure.
In the aforementioned electronic package, the electronic component is disposed on the first side of the circuit structure via a plurality of conductive bumps, and an encapsulation layer covering the plurality of conductive bumps, the electronic component and the plurality of conductive pillars is formed between the thermally conductive chip and the first side of the circuit structure.
In the aforementioned electronic package, the present disclosure further comprises at least one functional component and at least one conductive component disposed on the second side of the circuit structure.
In the aforementioned electronic package, the present disclosure further comprises a heat dissipation material formed between the thermally conductive chip and the electronic component.
In the aforementioned electronic package, the present disclosure further comprises at least one functional component disposed on the thermally conductive chip.
The present disclosure further provides a method of manufacturing an electronic package, the method comprises: providing a thermally conductive chip, an electronic component and a circuit structure, wherein the circuit structure has a circuit layer and a first side and a second side opposing the first side; and disposing the electronic component between the first side of the circuit structure and the thermally conductive chip, wherein the electronic component is electrically connected to the circuit layer.
In the aforementioned method, the thermally conductive chip has a plurality of conductive vias.
In the aforementioned method, the present disclosure further comprises forming a plurality of conductive pillars on the thermally conductive chip, wherein the plurality of conductive pillars are electrically connected to the plurality of conductive vias.
In the aforementioned method, the electronic component is first disposed on the first side of the circuit structure via a plurality of conductive bumps, and then the plurality of conductive pillars are disposed on the first side of the circuit structure to electrically connect the circuit layer, and at the same time, the thermally conductive chip is bonded onto the electronic component.
In the aforementioned method, the present disclosure further comprises forming an underfill between the electronic component and the first side of the circuit structure to cover the plurality of conductive bumps.
In the aforementioned method, the present disclosure further comprises forming an encapsulation layer between the first side of the circuit structure and the thermally conductive chip to cover the electronic component, the plurality of conductive pillars and the underfill.
In the aforementioned method, the electronic component formed with a plurality of conductive bumps is disposed on the thermally conductive chip.
In the aforementioned method, the present disclosure further comprises forming an encapsulation layer on the thermally conductive chip to cover the electronic component, the plurality of conductive pillars and the plurality of conductive bumps, wherein end surfaces of the plurality of conductive pillars and end surfaces of the plurality of conductive bumps are exposed from the encapsulation layer.
In the aforementioned method, the plurality of conductive pillars and the plurality of conductive bumps are disposed on the first side of the circuit structure, and the circuit layer is electrically connected to the plurality of conductive pillars and the plurality of conductive bumps.
In the aforementioned method, the present disclosure further comprises arranging at least one functional component and at least one conductive component on the second side of the circuit structure.
In the aforementioned method, the thermally conductive chip and the electronic component have a heat dissipation material formed therebetween.
In the aforementioned method, at least one functional component is disposed on the thermally conductive chip.
To sum up, in the electronic package and the manufacturing method thereof of the present disclosure, the thermally conductive chip is stacked on the encapsulation layer and the electronic component, so as to increase the heat dissipation effect of the electronic component. Further, other chips can be connected to the thermally conductive chip to increase the electrical performance of the electronic package. In addition, the electronic package and the manufacturing method thereof of the present disclosure can be completed with existing manufacturing processes, machines and materials, without spending a lot of extra cost, and can take into account both the heat dissipation requirements and the electrical performance.
The following describes the implementation of the present disclosure with examples. Those skilled in the art can easily understand other advantages and effects of the present disclosure from the contents disclosed in this specification.
It should be understood that, the structures, ratios, sizes, and the like in the accompanying figures are used for illustrative purposes to facilitate the perusal and comprehension of the contents disclosed in the present specification by one skilled in the art, rather than to limit the conditions for practicing the present disclosure. Any modification of the structures, alteration of the ratio relationships, or adjustment of the sizes without affecting the possible effects and achievable proposes should still be deemed as falling within the scope defined by the technical contents disclosed in the present specification. Meanwhile, terms such as “on,” “upper,” “first,” “second” and the like are merely used for clear explanation rather than limiting the practicable scope of the present disclosure, and thus, alterations or adjustments of the relative relationships thereof without essentially altering the technical contents should still be considered in the practicable scope of the present disclosure.
As shown in
The circuit structure 20 has a first side 20a and a second side 20b opposing the first side 20a, and includes at least one dielectric layer 201 and a circuit layer 202 bonded to the dielectric layer 201. For example, a material forming the circuit layer 202 may be copper, and a material forming the dielectric layer 201 may be polybenzoxazole (PBO), polyimide (PI), prepreg (PP), or other dielectric materials, wherein the circuit layer 202 and the dielectric layer 201 can be formed using a redistribution layer (RDL) process.
The electronic component 21 can be an active component, a passive component or a combination of the active component and the passive component, wherein the active component is, for example, a semiconductor chip, and the passive component is, for example, a resistor, a capacitor, or an inductor. In one embodiment, the electronic component 21 is a semiconductor chip, which has an active surface 21a and an inactive surface 21b opposing the active surface 21a.
In one embodiment, a plurality of conductive bumps 22 such as copper pillars, solder balls, etc. can be formed on the active surface 21a of the electronic component 21, and a heat dissipation material 24 is formed on the inactive surface 21b of the electronic component 21, wherein the heat dissipation material 24 is, for example, a thermal interface material (TIM) or a backside metal, such as a high thermal conductivity metal glue material, a solder material, or a metal material (which can be a multi-layer metal material). Next, the electronic component 21 is bonded onto the first side 20a of the circuit structure 20 via the plurality of conductive bumps 22 in a flip-chip manner, so that the electronic component 21 is electrically connected to the circuit layer 202. Afterward, an underfill 23 is formed between the electronic component 21 and the first side 20a of the circuit structure 20 to cover the conductive bumps 22.
As shown in
In one embodiment, the thermally conductive chip 25 is a silicon base thermal die, which may or may not have electrical functions. In addition, non-electrical thermally conductive through-silicon vias (not shown) can also be arranged in the thermally conductive chip 25, and the non-electrical thermally conductive through-silicon vias are only used for connecting the conductive pillars 26 for thermal conduction.
It should be understood that the process shown in
As shown in
As shown in
In one embodiment, the process of forming the heat dissipation material 24 on the inactive surface 21b of the electronic component 21 in
As shown in
As shown in
In one embodiment, the process of forming the heat dissipation material 24 on the inactive surface 21b of the electronic component 21 can also be omitted. At this time, the inactive surface 21b of the electronic component 21 will be attached to the first side 25a of the thermally conductive chip 25.
As shown in
Furthermore, the encapsulation layer 27 can first completely cover the plurality of conductive bumps 22 and the plurality of conductive pillars 26, and then a leveling process is performed on a top surface of the encapsulation layer 27 by grinding or other methods, so that end surfaces of the plurality of conductive bumps 22 and end surfaces of the plurality of conductive pillars 26 are exposed from the encapsulation layer 27.
As shown in
The present disclosure further provides an electronic package 2, 3, which comprises a circuit structure 20, an electronic component 21, a plurality of conductive bumps 22, a thermally conductive chip 25, a plurality of conductive pillars 26, an encapsulation layer 27, at least one functional component (such as a first functional component 28a and a second functional component 28b) and a plurality of conductive components 29.
The circuit structure 20 has a first side 20a and a second side 20b opposing the first side 20a, and includes at least one dielectric layer 201 and a circuit layer 202 bonded to the dielectric layer 201.
The electronic component 21 has an active surface 21a and an inactive surface 21b opposing the active surface 21a, wherein the plurality of conductive bumps 22 such as copper pillars and solder balls are formed on the active surface 21a, and a heat dissipation material 24 is formed on the inactive surface 21b. The electronic component 21 is bonded onto the first side 20a of the circuit structure 20 via the plurality of conductive bumps 22 in a flip-chip manner, so that the electronic component 21 is electrically connected to the circuit layer 202. In one embodiment, forming the heat dissipation material 24 on the inactive surface 21b can be omitted.
The thermally conductive chip 25 may be a silicon base thermal die, which has a first side 25a and a second side 25b opposing the first side 25a, and includes a plurality of conductive vias 251 and a plurality of pad portions 252, wherein the plurality of conductive vias 251 penetrate through the thermally conductive chip 25, and the plurality of pad portions 252 are respectively formed on the first side 25a and the second side 25b and connected to opposite ends of the conductive vias 251. The first side 25a of the thermally conductive chip 25 is disposed on the inactive surface 21b of the electronic component 21 via the heat dissipation material 24. In addition, the heat dissipation material 24 can be omitted, so that the first side 25a of the thermally conductive chip 25 is disposed on the inactive surface 21b of the electronic component 21.
The plurality of conductive pillars 26 are formed between the first side 20a of the circuit structure 20 and the first side 25a of the thermally conductive chip 25, and are electrically connected to the circuit layer 202 and the plurality of pad portions 252, so that the plurality of conductive vias 251 are electrically connected to the circuit layer 202 via the plurality of conductive pillars 26.
The encapsulation layer 27 is formed between the first side 20a of the circuit structure 20 and the first side 25a of the thermally conductive chip 25 to cover the electronic component 21 and the plurality of conductive pillars 26.
In one embodiment, an underfill 23 covering the plurality of conductive bumps 22 is formed between the active surface 21a of the electronic component 21 and the first side 20a of the circuit structure 20, and the encapsulation layer 27 also covers the underfill 23 at the same time.
In another embodiment, no underfill 23 is formed between the active surface 21a of the electronic component 21 and the first side 20a of the circuit structure 20, but the encapsulation layer 27 is formed, so that the encapsulation layer 27 can cover the plurality of conductive bumps 22 at the same time.
The first functional component 28a (such as an active chip or a passive component) and the plurality of conductive components 29 (such as solder balls) can be arranged on the second side 20b of the circuit structure 20 and electrically connected to the circuit layer 202 for connection to an electronic device such as a circuit board. In addition, at least one second functional component 28b can be connected to the second side 25b of the thermally conductive chip 25 to improve the electrical function.
To sum up, in the electronic package and the manufacturing method thereof of the present disclosure, the thermally conductive chip is stacked on the encapsulation layer and the electronic component, so that the heat generated by the operation of the electronic component can be transferred to the outside via the thermally conductive chip (such as the conductive vias), thereby increasing the heat dissipation effect of the electronic component. Further, other chips can be connected onto the thermally conductive chip to increase the electrical performance of the electronic package. In addition, the electronic package and the manufacturing method thereof of the present disclosure can be completed with existing manufacturing processes, machines and materials, without spending a lot of extra cost, and can take into account both the heat dissipation requirements and the electrical performance.
The foregoing embodiments are provided for the purpose of illustrating the principles and effects of the present disclosure, rather than limiting the present disclosure. Anyone skilled in the art can modify and alter the above embodiments without departing from the spirit and scope of the present disclosure. Therefore, the scope of protection with regard to the present disclosure should be as defined in the accompanying claims listed below.
Number | Date | Country | Kind |
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112132835 | Aug 2023 | TW | national |