A multi-die package may include one or more integrated circuit (IC) dies that are bonded to an interposer. Examples of IC dies include a system-on-chip (SoC) IC die, a dynamic random access memory (DRAM) IC die, a logic IC die, and/or a high bandwidth memory (HBM) IC die, among other examples. An interposer may be used to redistribute ball contact areas from the IC dies to a larger area of the interposer. An interposer may enable three-dimensional (3D) packaging and/or other advanced semiconductor packaging techniques.
Aspects of the present disclosure are best understood from the following detailed description when read with the accompanying figures. It is noted that, in accordance with the standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion.
The following disclosure provides many different embodiments, or examples, for implementing different features of the provided subject matter. Specific examples of components and arrangements are described below to simplify the present disclosure. These are, of course, merely examples and are not intended to be limiting. For example, the formation of a first feature over or on a second feature in the description that follows may include embodiments in which the first and second features are formed in direct contact, and may also include embodiments in which additional features may be formed between the first and second features, such that the first and second features may not be in direct contact. In addition, the present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed.
Further, spatially relative terms, such as “beneath,” “below,” “lower,” “above,” “upper” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The apparatus may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein may likewise be interpreted accordingly.
In a multi-die package, the gaps between integrated circuit (IC) dies may be filled with an encapsulant material and/or an underfill material. The gaps may provide areas in the multi-die package that absorb stress and strain experienced by the multi-die package. These gaps may experience high magnitudes of stress particularly when a coefficient of thermal expansion (CTE) mismatch occurs in the multi-die package. A CTE mismatch may occur, for example, between the IC dies and the encapsulant material and/or the underfill material. The high magnitudes of stress resulting from CTE mismatch(es) in the multi-die package may cause warpage, bending, and/or cracking in the multi-die package when the multi-die package is under a thermal load. The warpage, bending, and/or cracking in the multi-die package may result in physical damage to the multi-die package (e.g., delamination of the underfill material from the IC dies, cracking of the underfill material), which may result in failure of the multi-die package and/or failure of one or more IC dies included therein.
Some implementations described herein provide a multi-die package that includes non-active dies among the IC dies included in the multi-die package. The non-active dies may be included to reduce the amount of encapsulant material and/or an underfill material that is used in the multi-die package, which reduces the amount of CTE mismatch in the multi-die package. Moreover, a plurality of non-active dies may be positioned in an adjacent manner between two or more active IC dies (e.g., between a logic IC die and a high bandwidth memory (HBM) IC die, between two HBM IC dies). The use of a plurality of non-active dies in a particular area of the multi-die package increases the quantity of gaps in the multi-die package as opposed to the use of a single non-active die in the particular area. The increased quantity of gaps in the multi-die package provides an increased amount of area in the multi-die package for stress and strain absorption, and enables more even distribution of stresses and strains in the multi-die package relative to the use of a single non-active die in the particular area. Accordingly, the use of a plurality of non-active dies in a particular area of the multi-die package may reduce the amount of CTE mismatching in the multi-die package, which may reduce the likelihood of warpage, bending, and/or cracking in the multi-die package. The reduced likelihood of warpage, bending, and/or cracking in the multi-die package may reduce the likelihood of failure of the multi-die package and/or may reduce the likelihood of failure of one or more IC dies included therein, which may increase multi-die package yield.
In some implementations, the semiconductor processing tool sets 105-150, and operations performed by the semiconductor processing tool sets 105-150, are distributed across multiple facilities. Additionally, or alternatively, one or more of the semiconductor processing tool sets 105-150 may be subdivided across the multiple facilities. Sequences of operations performed by the semiconductor processing tool sets 105-150 may vary based on a type of the semiconductor package or a state of completion of the semiconductor package.
One or more of the semiconductor processing tool sets 105-150 may perform a combination of operations to assemble a semiconductor package (e.g., attach one or more IC dies to a substrate, where the substrate provides an external connectivity to a computing device, among other examples). Additionally, or alternatively, one or more of the semiconductor processing tool sets 105-150 may perform a combination of operations to ensure a quality and/or a reliability of the semiconductor package (e.g., test and sort the one or more IC dies, and/or the semiconductor package, at various stages of manufacturing).
The semiconductor package may correspond to a type of semiconductor package. For example, the semiconductor package may correspond to a flipchip (FC) type of semiconductor package, a ball grid array (BGA) type of semiconductor package, a multi-chip package (MCP) type of semiconductor package, or a chip scale package (CSP) type of semiconductor package. Additionally, or alternatively, the semiconductor package may correspond to a plastic leadless chip carrier (PLCC) type of semiconductor package, a system-in-package (SIP) type of semiconductor package, a ceramic leadless chip carrier (CLCC) type of semiconductor package, or a thin small outline package (TSOP) type of semiconductor package, among other examples.
The RDL tool set 105 includes one or more tools capable of forming one or more layers and patterns of materials (e.g., dielectric layers, conductive redistribution layers, and/or vertical connection access structures (vias), among other examples) on a semiconductor substrate (e.g., a semiconductor wafer, among other examples). The RDL tool set 105 may include a combination of one or more photolithography tools (e.g., a photolithography exposure tool, a photoresist dispense tool, a photoresist develop tool, among other examples), a combination of one or more etch tools (e.g., a plasma-based etched tool, a dry-etch tool, or a wet-etch tool, among other examples), and one or more deposition tools (e.g., a chemical vapor deposition (CVD) tool, a physical vapor deposition (PVD) tool, an atomic layer deposition (ALD) tool, or a plating tool, among other examples). In some implementations, the example environment 100 includes a plurality of types of such tools as part of RDL tool set 105.
The planarization tool set 110 includes one or more tools that are capable of polishing or planarizing various layers of the semiconductor substrate (e.g., the semiconductor wafer). The planarization tool set 110 may also include tools capable of thinning the semiconductor substrate. The planarization tool set 110 may include a chemical mechanical planarization (CMP) tool or a lapping tool, among other examples. In some implementations, the example environment 100 includes a plurality of types of such tools as part of the planarization tool set 110.
The connection tool set 115 includes one or more tools that are capable of forming connection structures (e.g., electrically-conductive structures) as part of the semiconductor package. The connection structures formed by the connection tool set 115 may include a wire, a stud, a pillar, a bump, or a solderball, among other examples. The connection structures formed by the connection tool set 115 may include materials such as a gold (Au) material, a copper (Cu) material, a silver (Ag) material, a nickel (Ni) material, a tin (Sn) material, or a palladium (Pd) material, among other examples. The connection tool set 115 may include a bumping tool, a wirebond tool, or a plating tool, among other examples. In some implementations, the example environment 100 includes a plurality of types of such tools as part of the connection tool set 115.
The ATE tool set 120 includes one or more tools that are capable of testing a quality and a reliability of the one or more IC dies and/or the semiconductor package (e.g., the one or more IC dies after encapsulation). The ATE tool set 120 may perform wafer testing operations, known good die (KGD) testing operations, semiconductor package testing operations, or system-level (e.g., a circuit board populated with one or more semiconductor packages and/or one or more IC dies) testing operations, among other examples. The ATE tool set 120 may include a parametric tester tool, a speed tester tool, and/or a burn-in tool, among other examples. Additionally, or alternatively, the ATE tool set 120 may include a prober tool, probe card tooling, test interface tooling, test socket tooling, a test handler tool, burn-in board tooling, and/or a burn-in board loader/unloader tool, among other examples. In some implementations, the example environment 100 includes a plurality of types of such tools as part of the ATE tool set 120.
The singulation tool set 125 includes one or more tools that are capable of singulating (e.g., separating, removing) the one or more IC dies or the semiconductor package from a carrier. For example, the singulation tool set 125 may include a dicing tool, a sawing tool, or a laser tool that cuts the one or more IC dies from the semiconductor substrate. Additionally, or alternatively, the singulation tool set 125 may include a trim-and-form tool that excises the semiconductor package from a leadframe. Additionally, or alternatively, the singulation tool set 125 may include a router tool or a laser tool that removes the semiconductor package from a strip or a panel of an organic substrate material, among other examples. In some implementations, the example environment 100 includes a plurality of types of such tools as part of the singulation tool set 125.
The die-attach tool set 130 includes one or more tools that are capable of attaching the one or more IC dies to the interposer, the leadframe, and/or the strip of the organic substrate material, among other examples. The die-attach tool set 130 may include a pick-and-place tool, a taping tool, a reflow tool (e.g., a furnace), a soldering tool, or an epoxy dispense tool, among other examples. In some implementations, the example environment 100 includes a plurality of types of such tools as part of the die-attach tool set 130.
The encapsulation tool set 135 includes one or more tools that are capable of encapsulating the one or more IC dies (e.g., the one or more IC dies attached to the interposer, the leadframe, or the strip of organic substrate material). For example, the encapsulation tool set 135 may include a molding tool that encapsulates the one or more IC dies in a plastic molding compound. Additionally, or alternatively, the encapsulation tool set 135 may include a dispense tool that dispenses an epoxy polymer underfill material between the one or more IC dies and an underlying surface (e.g., the interposer or the strip of organic substrate material, among other examples). In some implementations, the example environment 100 includes a plurality of types of such tools as part of the encapsulation tool set 135.
The PCB tool set 140 incudes one or more tools that are capable of forming a PCB having one or more layers of electrically-conductive traces. The PCB tool set 140 may form a type of PCB, such as a single layer PCB, a multi-layer PCB, or a high density connection (HDI) PCB, among other examples. In some implementations, the PCB tool set 140 forms the interposer and/or the substrate using one or more layers of a buildup film material and/or fiberglass reinforced epoxy material. The PCB tool set 140 may include a laminating tool, a plating tool, a photoengraving tool, a laser cutting tool, a pick-and-place tool, an etching tool, a dispense tool, a bonding tool, and/or a curing tool (e.g., a furnace) among other examples. In some implementations, the example environment 100 includes a plurality of types of such tools as part of the PCB tool set 140.
The SMT tool set 145 includes one or more tools that are capable of mounting the semiconductor package to a circuit board (e.g., a central processing unit (CPU) PCB, a memory module PCB, an automotive circuit board, and/or a display system board, among other examples). The SMT tool set 145 may include a stencil tool, a solder paste printing tool, a pick-and-place tool, a reflow tool (e.g., a furnace), and/or an inspection tool, among other examples. In some implementations, the example environment 100 includes a plurality of types of such tools as part of the SMT tool set 145.
The finished goods tool set 150 includes one or more tools that are capable of preparing a final product including the semiconductor package for shipment to a customer. The finished goods tool set 150 may include a tape-and-reel tool, a pick-and-place tool, a carrier tray stacking tool, a boxing tool, a drop-testing tool, a carousel tool, a controlled-environment storage tool, and/or a sealing tool, among other examples. In some implementations, the example environment 100 includes a plurality of types of such tools as part of the finished goods tool set 150.
The transport tool set 155 includes one or more tools that are capable of transporting work-in-process (WIP) between the semiconductor processing tools 105-150. The transport tool set 155 may be configured to accommodate one or more transport carriers such a wafer transport carrier (e.g., a wafer cassette or a front opening unified pod (FOUP), among other examples), a die carrier transport carrier (e.g., a film frame, among other examples), and/or a package transport carrier (e.g., a joint electron device engineering (JEDEC) tray or a carrier tape reel, among other examples). The transport tool set 155 may also be configured to transfer and/or combine WIP amongst transport carriers. The transport tool set 155 may include a pick-and-place tool, a conveyor tool, a robot arm tool, an overhead hoist transport (OHT) tool, an automated materially handling system (AMHS) tool, and/or another type of tool. In some implementations, the example environment 100 includes a plurality of types of such tools as part of the transport tool set 155.
One or more of the semiconductor processing tool sets 105-150 may perform one or more operations described herein. For example, one or more of the semiconductor processing tool sets 105-150 may perform one or more operations described in connection with
The number and arrangement of tool sets shown in
As further shown in
The multi-die package 200 may further include non-active dies 210a and 210b. In some implementations, the multi-die package 200 includes a greater quantity of non-active dies than the quantity shown in the example in
The quantity and/or position of the non-active dies 210a and 210b in the top view of the multi-die package 200 (e.g., the horizontal arrangement of dies in the top view) may be determined and/or selected to achieve and/or satisfy one or more parameters for the multi-die package 200. Unused area (e.g., area that is not occupied by at least one die) in the horizontal arrangement of dies in the multi-die package 200 may result in reduced stiffness and/or reduced rigidity for the multi-die package 200. This may increase the likelihood of bending, warpage, and/or physical damage to the multi-die package 200. Accordingly, the quantity and/or position of the non-active dies 210a and 210b may be determined and/or selected to reduce and/or minimize unused area in the horizontal arrangement of dies in the top view. Thus, the non-active dies 210a and 210b may be positioned in unused area between two or more active IC dies (e.g., between active IC dies 206 and 208), may be positioned in unused area adjacent to (or next to) one or more active IC dies (e.g., next to the active IC die 204), or a combination thereof to minimize unused area in the horizontal arrangement of dies in the top view.
The non-active dies 210a and 210b may be positioned side by side or next to each other (e.g., as opposed to being separated by one or more of the active IC dies 204-208). In other words, the non-active die 210a may be positioned side-by-side with and/or next to the non-active die 210b, and the non-active die 210b may be positioned side-by-side with and/or next to the non-active die 210a.
The non-active die 210a may be positioned closer to the active IC die 204 (and the center of the multi-die package 200) relative to the non-active die 210b, whereas the non-active die 210b may be positioned closer to the outer edge 202c of the multi-die package 200 relative to the non-active die 210a. Accordingly, the non-active dies 210a and 210b may be positioned in a row along a direction between the outer edge 202a and the outer edge 202c, as shown in the example in
As further shown in
The gaps 212 may provide physical and/or electrical separation between the active IC dies 204-208 and the non-active dies 210a and 210b. The gaps 212 may be filled with a filler material 214, which may provide additional electrical isolation and/or may provide added rigidity and/or structural integrity for the active IC dies 204-208 and the non-active dies 210a and 210b. The filler material 214 may include one or more types of non-conductive materials and/or insulating materials. The filler material 214 may fill in the gaps 212 between two or more of the active IC dies 204-208, may fill in the gaps 212 between two or more of the non-active dies 210a and 210b, and/or may fill in the gaps 212 between one or more of the active IC dies 204-208 and one or more of the non-active dies 210a and 210b, among other examples. The filler material 214 may fill in other areas around the active IC dies 204-208 and the non-active dies 210a and 210b that are not occupied by dies in the multi-die package 200.
Including two or more non-active dies in the area occupied by the non-active dies 210a and 210b, as opposed to a single non-active die, increases the quantity of gaps 212 in the area between the active IC dies 204-208 while still providing sufficient horizontal coverage of the multi-die package 200 by dies in the multi-die package 200. The sufficient horizontal coverage of the multi-die package 200 by dies in the multi-die package 200 provides sufficient stiffness in the multi-die package 200 while the increased quantity of gaps 212 provides increased distribution of stresses and strains in the multi-die package 200. In particular, the magnitude of stresses and strains experienced by a particular gap 212 in the multi-die package 200 may be reduced such that the magnitudes of stresses and strains in the multi-die package 200 is more evenly distributed to other gaps 212 in the multi-die package 200. As an example, including non-active dies 210a and 210b provides an additional gap in the multi-die package 200 between the non-active die 210a and the non-active die 210b. This additional gap 212 between the non-active die 210a and the non-active die 210b provides additional area in the multi-die package 200 for stress and strain absorption, which may reduce the magnitude of stresses and strains that may be experienced in the gap 212 between the non-active die 210a and the active IC die 204 than if a single non-active die (an no additional gap 212) were included in place of the non-active dies 210a and 210b.
The active IC dies 204-208 and the non-active dies 210a and 210b may be attached to the interposer 216 by a plurality of connection structures 218. The connection structures 218 may include a stud, a pillar, a bump, a solderball, a micro-bump, an under-bump metallization (UBM) structure, and/or another type of connection structure, among other examples. The connection structures 218 may include one or more materials, such as a gold (Au) material, a copper (Cu) material, a silver (Ag) material, a nickel (Ni) material, a tin (Sn) material, a lead (Pb) material, or a palladium (Pd) material, among other examples. In some implementations, the one or more materials may be lead-free (e.g., Pb-free).
The connection structures 218 may connect lands (e.g., pads) on bottom surfaces of the active IC dies 204-208 and the non-active dies 210a and 210b to lands on a top surface of the interposer 216. In some implementations, the connection structures 218 may include one or more electrical connections for signaling (e.g., corresponding lands of the active IC dies 204-208, the non-active dies 210a and 210b, and/or the interposer 216 are electrically connected to respective circuitry and/or traces of the active IC dies 204-208, the non-active dies 210a and 210b, and/or the interposer 216).
In some implementations, the connection structures 218 may include one or more mechanical connections for attachment purposes and/or spacing purposes (e.g., corresponding lands of the active IC dies 204-208, the non-active dies 210a and 210b, and/or the interposer 216 are not electrically connected to respective circuitry and/or traces of the active IC dies 204-208, the non-active dies 210a and 210b, and/or the interposer 216). In some implementations, one or more of the connection structures 218 may function both electrically and mechanically.
As further shown in
The underfill material 214a may include a polymer, one or more fillers dispersed in a resin, an epoxy-based resin, and/or another type of insulating material. In some implementations, the underfill material 214a fills in the gaps 212 between the non-active dies 210a and 210b, between two or more of the active IC dies 204-208, and/or between one or more of the active IC dies 204-208 and one or more of the non-active dies 210a and 210b. In some implementations, the underfill material 214a may fully fill the gaps 212 approximately up to a top surface of the active IC dies 204-208 and/or the non-active dies 210a and 210b. The underfill material 214a may extend outward from one or more of the active IC dies 204-208 and/or one or more of the non-active dies 210a and 210b toward the perimeter of the multi-die package 200. For example, the underfill material 214a may extend outward in a tapered or sloped manner. As another example, underfill material 214a may extend outward in a concave manner or in a convex manner.
The encapsulant material 214b may include a polymer, one or more fillers dispersed in a resin, an epoxy-based resin, and/or another type of insulating material. In some implementations, the encapsulant material 214b may fully surround the top surfaces of the active IC dies 204-208 and the non-active dies 210a and 210b such that the encapsulant material 214b protects the active IC dies 204-208 and the non-active dies 210a and 210b in the multi-die package 200.
The interposer 216 may include a redistribution structure and/or another type of structure that includes a plurality of redistribution layers (RDLs) 220 in one or more layers of dielectric material 222. The interposer 216 may be configured to distribute electrical signals between the connection structures 218 and connection structures 224 on opposing sides of the interposer 216. The RDLs 220 and the connection structures 224 may include one or more materials such as a gold (Au) material, a copper (Cu) material, a silver (Ag) material, a nickel (Ni) material, a tin (Sn) material, or a palladium (Pd) material, among other examples. In some implementations, the RDLs 220 includes one or more conductive vertical access connection structures (vias) that connect one or more metallization layers of the RDLs 220.
As indicated above,
As shown in
As further shown in
The non-active dies 210a and 210b may have a width W1 and W2, respectively. As indicated above, the widths W1 and W2 may be approximately the same for each of the non-active dies 210a and 210b. In some implementations, each of the widths W1 and W2 may be greater than or approximately equal to 1.4 millimeters to approximately 26 millimeters such that the non-active dies 210a and 210b are a sufficient size for the die-attach tool set 130 to pick and place the non-active dies 210a and 210b on the interposer 216 while providing sufficient size for the gaps 212 in the multi-die package 200. However, other values for the range are within the scope of the present disclosure. In some implementations, an aspect ratio between the length L1 to the width W1 or with width W2 is included in a range of approximately 1:1 to approximately 5:1 such that the non-active dies 210a and 210b are a sufficient size for the die-attach tool set 130 to pick and place the non-active dies 210a and 210b on the interposer 216 while providing sufficient size for the gaps 212 in the multi-die package 200. However, other values for the range are within the scope of the present disclosure.
As further shown in
As further shown in
As indicated above,
As further shown in
As further shown in
The upper layer of conductive structures 406 may be included in a top layer 416 (e.g., a top core layer) of the device package substrate 402, the lower layer of conductive structures 412 may be included in a bottom layer 418 (e.g., a bottom core layer) of the device package substrate 402, and/or the vertical connection structures 414 may be included in a middle layer 420 (e.g., a middle core layer) of the device package substrate 402. The top layer 416, the bottom layer 418, and the middle layer 420 may each include one or more insulating materials, one or more dielectric materials, and/or one or more other types of non-conductive materials.
The lower layer of conductive structures 412 may be electrically connected with conductive terminals 422. The conductive terminals 422 may include ball grid array (BGA) balls, land grid array (LGA) pads, pin grid array (PGA) pins, and/or another type of conductive terminals.
As indicated above,
As shown in
In some implementations, the layers of the dielectric material 222 are formed of a photo-sensitive material such as polybenzoxazole (PBO), polyimide, benzocyclobutene (BCB), and/or another material. The layers of the dielectric material 222 may be formed by spin coating, lamination, CVD, and/or by performing another suitable deposition. The layers of the dielectric material 222 may then patterned. The patterning may be by an acceptable process, such as by exposing the layers of the dielectric material 222 to a light source (e.g., an ultraviolet (UV) light source, a deep UV (DUV) light source, an extreme UV (EUV) light source) using a lithography mask and developing the pattern in the layers of the dielectric material 222 after exposure.
The RDLs 220 may be formed by forming a seed layer over and/or on the layers of the dielectric material 222 in the recesses. In some implementations, the seed layer includes a metal layer, which may be a single layer or a composite layer including a plurality of sub-layers formed of different materials. In some implementations, the seed layer includes a titanium (Ti) layer and a copper (Cu) layer over the titanium layer. The seed layer may be formed using, for example, PVD (sputtering), electroplating, CVD, and/or another suitable deposition technique.
A photoresist may then be formed and patterned on the seed layer. The photoresist may be formed by spin coating or another suitable deposition technique and may be exposed to light for patterning. The patterning forms openings through the photoresist to expose the seed layer through the photoresist. A conductive material may then be deposited through the openings of the photoresist and onto the exposed portions of the seed layer. The conductive material may be formed by plating, such as electroplating or electroless plating, PVD, CVD, and/or another suitable deposition technique. The combination of the conductive material and underlying portions of the seed layer may correspond to an RDL 220. The photoresist and portions of the seed layer on which the conductive material is not formed may subsequently be removed. The photoresist may be removed by an ashing or stripping process, such as using an oxygen plasma or another suitable chemical. Once the photoresist is removed, exposed portions of the seed layer are removed, such as by using an etching process, such as by wet or dry etching.
As shown in
Forming the connection structures 218 may include a plurality of processing operations. A seed layer may be formed over and/or on the top-most RDL 220. In some implementations, the seed layer includes a metal layer, which may be a single layer or a composite layer including a plurality of sub-layers formed of different materials. In some implementations, the seed layer includes a titanium (Ti) layer and a copper (Cu) layer over the titanium layer. The seed layer may be formed using, for example, PVD (sputtering), electroplating, CVD, and/or another suitable deposition technique.
After forming the seed layer, a photoresist may then be formed and patterned on the seed layer. The photoresist may be formed by spin coating or by performing another suitable deposition operation. The photoresist may be exposed to light for patterning. The pattern of the photoresist may correspond to the via portions and the pad portions of the connection structures 218. The patterning may be performed to form openings through the photoresist to expose the seed layer.
A conductive material may then be formed in the openings of the photoresist and on the exposed portions of the seed layer. The conductive material may be formed by plating, such as electroplating or electroless plating, or by performing another suitable deposition operation. In some implementations, the conductive material is formed in a conformal manner such that the conductive material partially fills the openings through the photoresist. The combination of the conductive material and underlying portions of the seed layer may correspond to the via portions and the pad portions of the connection structures 218. The pad portions of the connection structures 218 may be referred to as UBM pads. The via portions of the connection structures 218 may be referred to UBM vias.
The photoresist and portions of the seed layer on which the conductive material is not formed may be subsequently removed. The photoresist may be removed in an ashing operation or a stripping operation. Once the photoresist is removed, exposed portions of the seed layer may be removed by etching process, such as by wet or dry etching.
After forming the via portions and the pad portions, a photoresist is then formed and patterned for forming the column portions of the connection structures 218. A conductive material is then formed in the openings of the photoresist and on the exposed portions of the pad portions to form the column portions of the connection structures 218. The conductive material may be formed in a plating operation, such as electroplating operation or electroless plating operation, and/or in another suitable deposition operation. The column portions of the connection structures 218 may be also referred to as UBM columns.
Subsequently, conductive connectors may be formed over the column portions. In some implementations, where the conductive connectors include a solder material, the solder material may be formed in the openings of the photoresist and on the column portions. After forming the conductive connectors, the photoresist may be removed. The photoresist may be removed in an ashing operation or a stripping operation, among other examples.
As indicated above,
As shown in
As shown in
As shown in
As indicated above,
As shown in
As shown in
As indicated above,
As shown in
As shown in
As shown in
As indicated above,
As shown in
As shown in
As shown in
As indicated above,
As shown in
As shown in
As indicated above,
As further shown in
The non-active die 210a may be positioned closer to the active IC die 204 (and the center of the multi-die package 200) relative to the non-active die 210b, whereas the non-active die 210b may be positioned closer to the outer edge 202c of the multi-die package 200 relative to the non-active die 210a. Accordingly, the non-active dies 210a and 210b may be positioned in a row along a direction between the outer edge 202a and the outer edge 202c, as shown in the example in
As further shown in
The gaps 212 may provide physical and/or electrical separation between the active IC dies 204-208 and the non-active dies 210a and 210b. The gaps 212 may be filled with a filler material 214, which may provide additional electrical isolation and/or may provide added rigidity and/or structural integrity for the active IC dies 204-208 and the non-active dies 210a and 210b. The filler material 214 may fill in other areas around the active IC dies 204-208 and the non-active dies 210a and 210b that are not occupied by dies in the multi-die package 200.
The width W1 of the non-active die 210a and the width W2 of the non-active die 210b may be different widths. As an example, the width W2 of the non-active die 210b may be greater relative to the width W1 of the non-active die 210a. This enables the gap 212 between non-active dies 210a and 210b to be positioned closer to the gap 212 between the non-active die 210a and the active IC die 204 than if the non-active dies 210a and 210b were approximately a same width or if the width W1 of the non-active die 210a were greater relative to the width W2 of the non-active die 210b. In some cases, the stresses in the gaps 212 may be more evenly distributed by placing the gap 212 between non-active dies 210a and 210b closer to the gap 212 between the non-active die 210a and the active IC die 204. However, other implementations in which the width W1 of the non-active die 210a is greater relative to the width W2 of the non-active die 210b are within the scope of the present disclosure.
In some implementations, a ratio of the width W2 of the non-active die 210b to the width W1 of the non-active die 210a is included in a range of greater than 1:1 to less than or approximately 10:1 to ensure that the width W2 is greater than the width W1 for increased stress distribution uniformity and to ensure that the size of the non-active die 210a is sufficiently large to enable placement by the die attach tool set 130. However, other values for the range are within the scope of the present disclosure.
As indicated above,
In the example in
In the example in
As indicated above,
As shown in
In some implementations, first respective edges of the non-active dies 210a-210c adjacent to or next to the active IC die 206 may be approximately aligned in the multi-die package 200. In some implementations, second respective edges of the non-active dies 210a-210c adjacent to or next to the active IC die 208 may be approximately aligned in the multi-die package 200. Accordingly, the lengths L1 (illustrated in
The non-active die 210a may include a width W1, the non-active die 210b may include a width W2, and the non-active die 210c may include a width W3. In some implementations, the widths W1-W3 are approximately equal. In some implementations, two or more of the widths W1-W3 are different widths. As described above, the width W2 of the non-active die 210b may be greater relative to the width W1 of the non-active die 210a. In some implementations, the width W3 of the non-active die 210c is also greater relative to the width W1 of the non-active die 210a. In some implementations, the width W2 of the non-active die 210b is greater relative to the width W3 of the non-active die 210c. In some implementations, the width W3 of the non-active die 210c is greater relative to the width W2 of the non-active die 210b.
In some implementations, a ratio of the width W3 of the non-active die 210c to the width W1 of the non-active die 210a is included in a range of greater than 1:1 to less than or approximately 10:1 to ensure that the width W3 is greater than the width W1 for increased stress distribution uniformity and to ensure that the size of the non-active die 210a is sufficiently large to enable placement by the die attach tool set 130. However, other values for the range are within the scope of the present disclosure.
As indicated above,
As shown in
As indicated above,
As indicated above,
Bus 1610 includes one or more components that enable wired and/or wireless communication among the components of device 1600. Bus 1610 may couple together two or more components of
Memory 1630 includes volatile and/or nonvolatile memory. For example, memory 1630 may include random access memory (RAM), read only memory (ROM), a hard disk drive, and/or another type of memory (e.g., a flash memory, a magnetic memory, and/or an optical memory). Memory 1630 may include internal memory (e.g., RAM, ROM, or a hard disk drive) and/or removable memory (e.g., removable via a universal serial bus connection). Memory 1630 may be a non-transitory computer-readable medium. Memory 1630 stores information, instructions, and/or software (e.g., one or more software applications) related to the operation of device 1600. In some implementations, memory 1630 includes one or more memories that are coupled to one or more processors (e.g., processor 1620), such as via bus 1610.
Input component 1640 enables device 1600 to receive input, such as user input and/or sensed input. For example, input component 1640 may include a touch screen, a keyboard, a keypad, a mouse, a button, a microphone, a switch, a sensor, a global positioning system sensor, an accelerometer, a gyroscope, and/or an actuator. Output component 1650 enables device 1600 to provide output, such as via a display, a speaker, and/or a light-emitting diode. Communication component 1660 enables device 1600 to communicate with other devices via a wired connection and/or a wireless connection. For example, communication component 1660 may include a receiver, a transmitter, a transceiver, a modem, a network interface card, and/or an antenna.
Device 1600 may perform one or more operations or processes described herein. For example, a non-transitory computer-readable medium (e.g., memory 1630) may store a set of instructions (e.g., one or more instructions or code) for execution by processor 1620. Processor 1620 may execute the set of instructions to perform one or more operations or processes described herein. In some implementations, execution of the set of instructions, by one or more processors 1620, causes the one or more processors 1620 and/or the device 1600 to perform one or more operations or processes described herein. In some implementations, hardwired circuitry is used instead of or in combination with the instructions to perform one or more operations or processes described herein. Additionally, or alternatively, processor 1620 may be configured to perform one or more operations or processes described herein. Thus, implementations described herein are not limited to any specific combination of hardware circuitry and software.
The number and arrangement of components shown in
As shown in
As further shown in
As further shown in
As further shown in
As further shown in
Process 1700 may include additional implementations, such as any single implementation or any combination of implementations described below and/or in connection with one or more other processes described elsewhere herein.
In a first implementation, the multi-die package 200 is a first multi-die package 200, and process 1700 includes forming another interposer 216 of a second multi-die package 200, where the other interposer 216 of the second multi-die package 200 includes another plurality of redistribution layers 220, attaching another plurality of non-active dies 210a-210c to the other interposer 216 of the second multi-die package 200, attaching another plurality of active IC dies 204-208 to the other interposer 216 of the second multi-die package 200, where the other plurality of non-active dies 210a-210c are arranged side by side in a row on the other interposer 216 such that the other plurality of non-active dies 210a-210c and the other plurality of active IC dies 204-208 are spaced apart by other gaps 212, filling the other gaps 212 with at least one of another underfill material 214a or another molding compound (e.g., an encapsulant material 214b), and attaching the second multi-die package 200 to the device package substrate 402 after filling the other gaps 212 with the at least one of the other underfill material 214a or the other molding compound (e.g., an encapsulant material 214b).
In a second implementation, alone or in combination with the first implementation, the plurality of non-active dies 210a-210c include a first non-active die 210a, and a second non-active die 210b side-by-side with the first non-active die 210a, the second non-active die 210b being positioned closer to an outer edge 202c of the multi-die package 200 relative to the first non-active die 210a, and a ratio of a width W2 of the second non-active die 210b to a width W1 of the first non-active die 210a is included in a range of greater than 1:1 to less than or approximately equal to 10:1.
In a third implementation, alone or in combination with one or more of the first and second implementations, the plurality of non-active dies 210a-210c include a third non-active die 210c side-by-side with the second non-active die 210b, the third non-active die 210c being positioned closer to the outer edge 202c of the multi-die package 200 relative to the second non-active die 210b, and a ratio of a width W3 of the third non-active die 210c to the width W1 of the first non-active 210a die is included in a range of greater than 1:1 to less than or approximately equal to 10:1.
In a fourth implementation, alone or in combination with one or more of the first through third implementations, respective first edges of the first non-active die 210a and the second non-active die 210b are approximately aligned and are adjacent to a first active IC die 206 of the plurality of active IC dies 204-208, and respective second edges of the first non-active die 210a and the second non-active die 210b, that are opposing the respective first edges, are approximately aligned and are adjacent to a second active IC die 208 of the plurality of active IC dies 204-208.
In a fifth implementation, alone or in combination with one or more of the first through fourth implementations, a third edge of the first non-active die 210a, that is approximately orthogonal to the respective first edges and the respective second edges, is adjacent to a third active IC die 204 of the plurality of active IC dies 204-208.
Although
In this way, a multi-die package includes a plurality of non-active dies among the IC dies included in the multi-die package. The non-active dies may be included to reduce the amount of encapsulant material and/or an underfill material that is used in the multi-die package, which reduces the amount of CTE mismatch in the multi-die package. Moreover, a plurality of non-active dies may be positioned in an adjacent manner between two or more active IC dies. The use of a plurality of non-active dies in a particular area of the multi-die package increases the quantity of gaps in the multi-die package as opposed to the use of a single non-active die in the particular area. The increased quantity of gaps in the multi-die package provides an increased amount of area in the multi-die package for stress and strain absorption, and enables more even distribution of stresses and strains in the multi-die package relative to the use of a single non-active die in the particular area. Accordingly, the use of a plurality of non-active dies in a particular area of the multi-die package may reduce the amount of CTE mismatching in the multi-die package, which may reduce the likelihood of warpage, bending, and/or cracking in the multi-die package. The reduced likelihood of warpage, bending, and/or cracking in the multi-die package may reduce the likelihood of failure of the multi-die package and/or may reduce the likelihood of failure of one or more IC dies included therein, which may increase multi-die package yield.
As described in greater detail above, some implementations described herein provide a multi-die package. The multi-die package includes a plurality of active IC dies attached to an interposer. The multi-die package includes a plurality of side-by-side non-active dies that are positioned between two or more of the plurality of active IC dies and attached to the interposer.
As described in greater detail above, some implementations described herein provide a multi-die package. The multi-die package includes a plurality of active IC dies attached to an interposer. The multi-die package includes a first non-active die attached to the interposer, where the first non-active die is positioned between two or more of the plurality of active IC dies. The multi-die package includes a second non-active die attached to the interposer, where the second non-active die is positioned next to a first side of the first non-active die, and is positioned between the two or more of the plurality of active IC dies. The multi-die package includes a third non-active die attached to the interposer, where the third non-active die is positioned next to a second side of the first non-active die opposing the first side, and is positioned between the two or more of the plurality of active IC dies.
As described in greater detail above, some implementations described herein provide a method. The method includes forming an interposer of a multi-die package, where the interposer includes a plurality of redistribution layers. The method includes attaching a plurality of non-active dies to the interposer. The method includes attaching a plurality of active IC dies to the interposer, where the plurality of non-active dies are arranged side by side in a row on the interposer such that the plurality of non-active dies and the plurality of active IC dies are spaced apart by gaps. The method includes filling the gaps with at least one of an underfill material or a molding compound. The method includes attaching the multi-die package to a device package substrate after filling the gaps with the at least one of the underfill material or the molding compound.
The foregoing outlines features of several embodiments so that those skilled in the art may better understand the aspects of the present disclosure. Those skilled in the art should appreciate that they may readily use the present disclosure as a basis for designing or modifying other processes and structures for carrying out the same purposes and/or achieving the same advantages of the embodiments introduced herein. Those skilled in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the present disclosure, and that they may make various changes, substitutions, and alterations herein without departing from the spirit and scope of the present disclosure.
This patent application claims priority to U.S. Provisional Patent Application No. 63/365,730, filed on Jun. 2, 2022, and entitled “MULTIPLE NON-ACTIVE DIES IN A MULTI-DIE PACKAGE.” The disclosure of the prior application is considered part of and is incorporated by reference into this patent application.
Number | Date | Country | |
---|---|---|---|
63365730 | Jun 2022 | US |