This application claims priority to French Patent Application No. 2214261, filed Dec. 22, 2022, the entire content of which is incorporated herein by reference in its entirety.
The technical field of the invention is that of photonic systems for intra-chip and inter-chip communication.
The present invention relates to an optoelectronic system comprising a waveguide and a photoelectric transducer, methods for manufacturing the optoelectronic system and methods for integrating the optoelectronic system with a control circuit.
In the field of inter-chip or intra-chip communication, the use of optical signals and especially light to replace electrical signals makes it possible to overcome physical restrictions related to the impedance and size of metallic interconnections, and thus to meet the need to transfer large quantities of data at very high speed.
The photonic systems or platforms developed for this purpose comprise a light source, generally of micrometre dimensions, electrically excited and capable of being efficiently coupled to a photonic waveguide, which conducts the light and thus carries the information.
Within this context, light-emitting diode (LED) architectures, also called LED sources or micro-LED sources, have recently been used as light sources. Indeed, compared to laser sources, they have the advantage of being low-cost and low-power. It is also easier to reduce their dimensions down to the micrometre scale.
For example, LEDs make it possible to make free-field communications in the visible range. This is the principle behind LIFI (Light Fidelity), a technology for transmitting data at high speed in free fields by modulating the intensity of an LED lamp. Very recently, LEDs have also been used to emit light modulated in an optical fibre for short-distance interconnections (for example, distances of 10 metres).
New applications are emerging, especially for micro-LEDs, especially for high-speed, very low-power visible communications. A great deal of academic and industrial work is being done on the use of micro-LEDs at high frequencies (for example, 0.1 to 5 GHZ), both for transmission and reception.
However, the use of LED, especially micro-LED, sources poses the problem of efficiently coupling the emitted light into a waveguide.
In order to achieve good coupling of an LED, for example a GaN LED, into a waveguide, it is necessary to maximise the couplings between the light generated in the LED and the waveguide. This coupling is difficult because the LED emits optical modes in multiple directions.
In particular, by coupling an LED to a waveguide, it is possible to create a very short-distance, low-power inter-chip link. Other technologies could be contemplated, such as silicon photonics, which can provide very high data exchange rates over a same waveguide.
However, unlike the high-speed serial links possible in silicon photonics, communication using micro-LEDs does not require serialisation/deserialisation, which is very costly in terms of power consumption (the speed of a high-speed serial link being in the order of 25-50 Gbit/s, unlike communication with micro-LEDs where the speed of a link is in the order of a few Gbit/s) and space, and often requires very advanced CMOS technological nodes, below 30 nm, and external laser sources. Although InP laser sources can be bonded to a silicon substrate, this method is still complex and expensive, and reserved for some high-end applications.
There is therefore a need to maximise the coupling between an LED, especially a micro-LED, and a waveguide. More generally, there is a need to maximise the coupling between a photoelectric transducer and a waveguide.
An aspect of the invention offers a solution to the problems previously discussed, by maximising coupling between a photoelectric transducer (for example, an LED) and a waveguide.
A first aspect of the invention relates to an optoelectronic system including a photoelectric transducer configured to emit or receive optical waves and a waveguide configured to guide the waves emitted by the transducer or to guide the waves to the transducer,
said optoelectronic system including a stack successively comprising:
Coupling between the transducer and the waveguide is improved by virtue of the second layer being common to the transducer and the waveguide. Indeed, the common second layer makes it possible to have the same refractive index in the transducer and the waveguide, and therefore to reduce number of photons reflected and lost. However, a waveguide only fulfils its function if an index contrast is possible between two materials. To achieve this index contrast, the porous first layer has been created in the transducer and extends under the waveguide to create an index contrast with the second layer which forms at least part of the waveguide. Thus, the optoelectronic system maximizes the coupling between the waveguide and the transducer by virtue of the common second layer and the porous first layer.
Further to the characteristics just discussed in the previous paragraph, the optoelectronic system according to the first aspect of the invention may have one or more additional characteristics from among the following, considered individually or according to any technically possible combinations:
A second aspect of the invention relates to a method for manufacturing the optoelectronic system according to the first aspect of the invention, the method comprising:
Further to the characteristics just discussed in the previous paragraph, the method according to the second aspect of the invention may have one or more additional characteristics from among the following, considered individually or according to any technically possible combinations:
A third aspect of the invention relates to a method for manufacturing the optoelectronic system according to the first aspect of the invention, the method comprising:
A fourth aspect of the invention relates to a method for integrating an optoelectronic system according to the first aspect of the invention with an integrated control circuit, the method comprising:
A fifth aspect of the invention relates to a method for integrating an optoelectronic system according to the first aspect of the invention with a control circuit, the method comprising:
The invention and its different applications will be better understood upon reading the following description and upon examining the accompanying figures.
The figures are set forth by way of indicating and in no way limiting purposes of the invention.
The figures are set forth by way of indicating and in no way limiting purposes of the invention.
A first aspect of the invention relates to an optoelectronic system.
The optoelectronic system 1 includes, in an embodiment on a substrate 14, a stack successively comprising: a porous first layer 111 of semiconductor material doped according to a first doping type, a second layer 112 of semiconductor material doped according to the first doping type and lightly doped compared to the semiconductor material of the first layer 111, a zone 113 comprising one or more quantum wells and a third layer 116 of semiconductor material doped according to a second doping type. However, the second layer 112 of semiconductor material is sufficiently doped to make a P-N junction.
The semiconductor material is, for example, a III-V semiconductor material or a II-VI semiconductor material.
A III-V semiconductor material is formed for example from a binary alloy such as boron nitride (BN), boron phosphide (BP), boron arsenide (BAs), aluminium nitride (AlN), aluminium phosphide (AIP), aluminium arsenide (AlAs), aluminium antimonide (AISb), gallium phosphide (GaP), gallium arsenide (GaAs), gallium antimonide (GaSb), indium nitride (InN), indium phosphide (InP), indium arsenide (InAs), indium antimonide (InSb) or for example gallium nitride (GaN). A III-V material may also be a semiconductor material formed from a ternary alloy such as gallium-indium nitride (InGaN), aluminium-gallium nitride (AlGaN), gallium-indium phosphide (InGaP), etc.
A II-VI semiconductor material is for example formed from cadmium telluride (CdTe) or cadmium sulphide (CdS). Beneficially, CdTe and CdS are efficient light-emitting semiconductors.
More generally, the semiconductor material forming each layer of the optoelectronic system 1 is capable of emitting light.
The substrate 14 may comprise a support layer, also referred to as a growth medium, for example formed of silicon or sapphire, and a buffer layer formed of, for example, gallium nitride and disposed on the support layer.
The first doping type (or conductivity type) is opposite to the second doping type. For example, the first doping type is N-type doping and the second doping type is P-type doping. Alternatively, the first doping type is P-type doping and the second doping type is N-type doping.
The photoelectric transducer 11 comprises a first portion 111a of the porous first layer 111, a first portion 112a of the second layer 112, a first portion 113a of the zone 113 comprising the quantum well(s) and a first portion 116a of the third layer 116.
The waveguide 12 comprises a second portion 112b of the second layer 112 adjacent to the first portion 112a and disposed on a second portion 111b of the porous first layer 111. In other words, the second layer 112 extends beyond the transducer 11 to form at least part of the waveguide 12. Furthermore, the first layer 111 extends beyond the transducer 11 and is disposed under the waveguide 12. In particular, the second portion 112b of the second layer 112 forms the core of the waveguide 12.
The first layer 111, the second layer 112 and the third layer 116 are beneficially formed of the same semiconductor material, for example gallium nitride (GaN). The same semiconductor material makes it easier to manufacture the optoelectronic system 1.
According to an embodiment, the third layer 116 is formed of P-doped GaN, the zone 113 comprises one or more InGaN/(GaN) quantum wells (emitting in the red, green or blue for example), the second layer 112 is formed of N-doped GaN and the first layer 111 is formed of heavily N-doped GaN.
The semiconductor material of the first layer 111 is heavily doped compared to the semiconductor material of the second layer 112. In other words, the concentration of dopant impurities in the first layer 111 is, for example, greater than or equal to 5 times the concentration of dopant impurities in the second layer 112. For example, the concentration of doping impurities in the first layer 111 is in the order of 1019 atoms/cm3 and the concentration of doping impurities in the second layer 112 is in the order of 1017 atoms/cm3.
The coupling between the transducer 11 and the waveguide is improved by virtue of the second layer extending continuously in the transducer 11 and in the waveguide 12. Indeed, the second layer 112 makes it possible to have the same refractive index in the transducer 11 and the waveguide 12. If the refractive index of the transducer 11 is different from the refractive index of the waveguide 12, light waves can be injected into the guide by the transducer, but a greater number of photons will be reflected (depending on the angles of incidence) and will therefore be lost.
However, a waveguide only fulfils its function if an index contrast is possible between two materials. This index contrast is obtained here between the porous first layer 111 and the second layer 112.
Let n111 be the refractive index of the semiconductor material forming the porous first layer 111 and nair the index of air. The refractive index of the porous first layer 111 is equal to neff=[(1−φ)n1112+φ nair2]1/2, with φ the porosity rate of the porous first layer 111.
In particular, φ is between 1% and 80%, for example between 20% and 80%, and in particular between 40% and 80% or between 20% and 70%. In particular, φ is in an embodiment equal to 20%. A degree of porosity equal to 20% makes it possible, for example, to obtain the waveguide 12 with an index contrast of 3 between the porous first layer 111 and the second layer 112.
The largest dimension (the height) of the pores of the first layer 111 can vary from a few nanometres to a few micrometres. The smallest dimension (the diameter) may vary from a few nanometres to a hundred nanometres, in particular from 10 nm to 70 nm, for example from 30 nm to 70 nm, and in an embodiment from 15 nm to 40 nm.
In the embodiment of
The transducer 11 further comprises a first electrode 117, in electrical contact with the first portion 116a of the third layer 116, and a second electrode (not represented in
The first electrode 117 is in an embodiment disposed on the first portion 116a of the third layer 116 and in direct contact therewith. It may cover the entire upper face of the first portion 116a of the third layer 116, since vertical emission/reception of light is not desired.
Unlike the second layer 112, the first and second electrodes do not extend into the waveguide 12. The waveguide 12 is devoid of electrode.
The waveguide 12 additionally comprises a second portion 113b of the zone 113 comprising the quantum well(s) and a second portion 116b of the third layer 116. The second portion 116b of the third layer 116 may be thinned, that is, have a thickness less than that of the first portion 116a of the third layer 116.
Thus, the zone 113 comprising the quantum well(s) extends beyond the transducer 11 to form part of the waveguide 12 and the third layer 116 extends beyond the transducer 11 to also form part of the waveguide 12.
This has the effect of further improving the coupling between the transducer 11 and the waveguide 12, as the modal overlap between the guide and transducer portion is improved.
The quantum wells in the waveguide absorb only a negligible part of the light, by virtue of the Stokes shift, which translates the wavelength offset between the absorption peak and the emission peak (the absorption wavelength is smaller than the emission wavelength). By decreasing the size of the waveguide 12 in height and width (to head towards single-mode propagation), the mechanical stresses and the inner electric field are decreased, which increases the Stokes shift. The height is defined along the axis y, and the width along the axis z.
In this alternative embodiment, the height h of the waveguide is in an embodiment between 200 nm and 300 nm.
According to an alternative of
In a manner common to all the embodiments and alternatives, the optoelectronic system 1 may comprise a second photoelectric transducer 13, configured to emit or receive optical waves, the waveguide 12 also being configured to guide the waves emitted by the second transducer 13 or to guide the waves to the second transducer 13. The second transducer 13 is for example a light-emitting diode or a photodiode.
In an embodiment, the second transducer 13 is of a different type from the transducer 11. The type refers to the emitting or receiving nature of the transducer, that is, light-emitting diode or photodiode. Thus, one of the transducers 11 and 13 is in emission mode (LED) and the other of the transducers 11 and 13 is in reception mode (photodiode).
The second transducer 13 comprises a third portion 111c of the porous first layer 111, that is, the porous first layer 111 extends beyond the first transducer 11 and the waveguide 12 to form part of the second transducer 13.
The second transducer further comprises a third portion 112c of the second layer 112, that is, the second layer 112 extends beyond the first transducer 11 and the waveguide 12 to form part of the second transducer 13.
The second transducer 13 comprises a third portion 113c of the zone 113 comprising the quantum well(s) and a third portion 116c of the third layer 116.
In the embodiment of
The second transducer 13 further comprises a third electrode 137 in electrical contact with the third portion 116c of the third layer 116. The third electrode 137 is in an embodiment disposed on and in direct contact with the third portion 116c of the third layer 116.
In the absence of the second transducer 13, the transducer 11 may comprise the entire zone 113 and the entire third layer 116.
The optoelectronic system 1 may further comprise a dielectric layer 121 coating the transducer 11, the waveguide 12 and, where appropriate, the second transducer 13. The dielectric layer 121 forms, in an embodiment, a planar surface with the electrodes 117, 137 of the transducer 11 and the second transducer 13. The dielectric layer 121 is for example formed of aluminium oxide (or alumina, Al2O3).
According to an embodiment represented in
The arrangement of the dielectric layer 121, the first mirror 128a and, where appropriate, the second mirror 128c promotes coupling of the light from the transducers into the waveguide (in the case of an LED type transducer) and/or the reception of the light by the other transducer (in the case of a photodiode type transducer) by reducing the losses of light rays.
Still with reference to
In an alternative embodiment represented by
The dielectric layer 121 which coats the waveguide 12 covers at least a second lateral surface opposite to the first mirror 128a. It may also extend, as previously described, between the transducer 11 and the first mirror 128a, as previously described in relation to
Thus, when the transducer 11 is an LED, the waves emitted by the transducer 11 and received by the first mirror 128a are concentrated in the waveguide 12. Conversely, when the transducer 11 is a photodiode, the waves coming from the waveguide 12 and received by the first mirror 128a are concentrated in the transducer 11.
The third transducer 14 is in an embodiment a light-emitting diode located in the optical path of the waves guided by the waveguide 12. Its role is to change the wave propagation index or to modulate power of said waves (modulator function), by applying bias which makes it possible to absorb light propagating in the waveguide 12 and passing through the third transducer 14.
In addition to the first electrode 117 disposed on the first portion 116a of the third layer 116, the transducer 11 comprises a second electrode 118 disposed on a first recessed portion 112e of the second layer 112. The first recessed portion 112e is adjacent to the first portion 112a.
Furthermore, in addition to the third electrode 137 disposed on the third portion 116c of the third layer 116, the second transducer 13 may comprise a fourth electrode 138 disposed on a second recessed portion 112f of the second layer 112. The second recessed portion 112f is adjacent to the third portion 112c.
The fourth electrode 138 is not mandatory, since electrical contact with the second layer 112 is already ensured by the second electrode 118 and the second layer 112 extends continuously to the second transducer 13. However, it improves current distribution in the second transducer (also referred to as electrical injection in the case of an LED).
The first and second recessed portions 112e-112f of the second layer 112 are in an embodiment formed by partially etching the second layer 112.
In an embodiment, none of the electrodes extend beyond the transducer 11 or beyond the second transducer 13 in the waveguide 12.
When the second layer 112 is N-doped and the third layer 116 is P-doped, the first electrode 117 is the anode of the transducer 11, the second electrode 118 is the cathode of the transducer 11, the third electrode 137 is the cathode of the second transducer 13 and the fourth electrode 138 is the anode of the second transducer 13.
According to another arrangement, the second electrode 118 and/or the fourth electrode 138 is disposed in contact with a lower face of the second layer 112 and consequently extends through the porous first layer 111.
A second aspect of the invention relates to a method 100 for manufacturing the optoelectronic system 1 according to the first aspect of the invention.
A first step 101 of the method 100, represented in
A second step 102 of the method 100, represented in
A third step 103 of the method 100, represented in
In an embodiment, the third layer 116 can be etched over its entire thickness, thus to the zone 113 comprising the quantum well(s) to form the first portion 116a and the third portion 116c of the third layer 116, the layer 116c not being formed in this case. This embodiment makes it possible to electrically insulate the first patterned zone M1 and the second patterned zone M2 to the small quantum well. In particular, the thickness of the zone 13 comprising one or more quantum wells is equal or substantially equal to 100 nm.
The third layer 116 may also be etched over only part of its thickness, to form the first portion 116a, the second portion 116b and the third portion 116c.
The zone 113 comprising the quantum well(s) may also be etched, following the third layer 116 (according to the desired composition of the waveguide 12).
As represented by
At the end of step 103, the first portion 116a and the third portion 116c of the third layer 116 are obtained.
A fourth step 104 of the method 100 is a step 104 of partially etching the stack to the second layer 112, so as to laterally delimit the transducer 11 in the first patterned zone M1. In an embodiment, the first recessed portion 112e of the second layer 112 is formed simultaneously.
When the patterned zone M2 has been delimited in the third step 103, the etching of the stack performed in the fourth step 104 may further delimit, laterally, the second transducer 13 in the second patterned zone M2. The second recessed portion 112f of the second layer 112 is in an embodiment formed simultaneously.
A fifth step 105 of the method, represented in
The second step 102 of porosifying the layer 111′ of heavily doped semiconductor material may be carried out before or after the third 103 and fourth 104 steps of the method 100. Porosification may also be performed immediately after the growth of the layer 111′ of heavily doped semiconductor material, prior to the growth of the other layers of the stack.
A third aspect of the invention relates to a method 200 for manufacturing the optoelectronic system 1 according to the first aspect of the invention.
A first step 201 of the method 200, represented in
A second step 202 of the method 200, represented in
A third step 203 of the method 200, represented in
A fourth step 204 of the method 200, represented in
According to an embodiment, the fourth step 204 is performed simultaneously on a second region R2 of the island, distinct from the first region R1. The third portion 113c of the zone 113 is thus formed.
In particular, the region R1 and the region R2 have been delimited by a hard mask to allow the first portion 113a and the third portion 113c of the zone 113 to be selectively epitaxially grown.
A fifth step 205 of the method 200, represented in
According to an embodiment, the fifth step 205 of selectively epitaxially forming the third layer 116 of semiconductor material is performed simultaneously in the second region R2 of the island so as to form the third portion 116c of the third layer 116 and thus form the second transducer 13 in the second region R2 of the island.
A sixth step 206 of the method 206, represented in
The first electrode 117 is in electrical contact with the first portion 116a of the third layer 116 and thus belongs to the transducer 11, whereas the third electrode 137′ is in electrical contact with the third portion 116c of the third layer 116 and thus belongs to the second transducer 13.
The second electrode 118 is common here to the transducer 11 and to the second transducer 13. Alternatively, the method 200 may comprise, in the sixth step 206, forming a fourth electrode 138 in electrical contact with the second layer 112, on a recessed second portion of the second layer 112 (outside the island).
A fourth aspect of the invention relates to a method 400 for integrating an optoelectronic system 1 according to the first aspect of the invention with a control circuit for the transducers (LEDs and photodiodes). The control circuit is, for example, of the ASIC (application-specific integrated circuit) type.
The first three steps 301 to 303 of the method 300, represented by
A fourth step 304 of the method 300, represented in
A fifth step 305 of the method 300, represented in
The first metal layer 3 may comprise a first so-called barrier sublayer made of TaN, TIN, WN, TiW, or a combination of one or more of these materials and a second so-called bonding sublayer made of Ti, Ni, Pt, Sn, Au, Ag, Al, Pd, W, Pb, Cu, AuSn, TiSn, NiSn or an alloy of all or some of these materials. The barrier sublayer is disposed on the dielectric layer 121′ and the third layer 116, and the bonding sublayer is disposed on the barrier sublayer.
A sixth step 306 of the method 300, represented in
By way of example, the receiving substrate 5 is said to be “active”, that is, the substrate 5 comprises active electronic components such as transistors. The substrate 5 is, for example, of the CMOS type (Complementary Metal-Oxide-Semiconductor) or of the TFT type (Thin-Film Transistor).
Like the first metal layer 3, the second metal layer 4 may comprise a barrier sublayer made of TaN, TIN, WN, TiW, or a combination of one or more of these materials and a bonding sublayer made of Ti, Ni, Pt, Sn, Au, Ag, Al, Pd, W, Pb, Cu, AuSn, TiSn, NiSn or an alloy of all or some of these materials.
A seventh step 307 of the method 300, represented in
The bonding is, for example, molecular bonding, thermocompression bonding, eutectic bonding, or any other adapted fixing method.
An eighth step 308 of the method 300, represented in
A ninth step 309 of the method 300, represented in
A tenth step 310 of the method 300, represented in
The first electrode 118′ extends through the first portion 111a of the porous first layer 111 and belongs to the transducer 11.
The second electrode 138′ extends through the third portion 111c of the porous first layer 111 and belongs to the second transducer 13.
The third metal layer 6 is electrically connected to the second metal layer 4 by one or more vias passing through the receiving substrate 5.
A fifth aspect of the invention relates to a method 400 for integrating the optoelectronic system 1 according to the first aspect of the invention with a control circuit.
The method 400 for integrating the optoelectronic system 1 begins by manufacturing the optoelectronic system 1 comprising the transducer 11, the waveguide 12 and the second transducer 13. To this end, steps 101 to 104 of the manufacturing method 100 or steps 201 to 205 of the manufacturing method 200 are beneficially performed.
With reference to
The hybrid bonding tier also comprises a dielectric layer 121 surrounding the first electrode 117″ and the second electrode 137″. The dielectric layer 121 forms a planar surface with the upper face of the first and second electrodes 117″, 137″.
With reference to
In particular, the receiving substrate 5 includes a plurality of connection pads 511 surrounded by a dielectric layer 512. The first electrode 117″ and the second electrode 137″ are brought in contact with and bonded to the connection pads 511 of the control circuit, and the dielectric layer 121 of the stack is disposed in contact with and bonded to the dielectric layer 512 covering the receiving substrate 5.
With reference to
With reference to
Finally,
The third electrode 138″ is beneficially connected to a metal pad 511 of the control circuit 51. This connection is beneficially made by forming a third aperture which extends through the porous first layer 111 and the dielectric layer 121 coating the transducer 11, the waveguide 12 and the second transducer 13, then by filling this third aperture with the metal.
The articles “a” and “an” may be employed in connection with various elements and components of compositions, processes or structures described herein. This is merely for convenience and to give a general sense of the compositions, processes or structures. Such a description includes “one or at least one” of the elements or components. Moreover, as used herein, the singular articles also include a description of a plurality of elements or components, unless it is apparent from a specific context that the plural is excluded.
It will be appreciated that the various embodiments and aspects of the inventions described previously are combinable according to any technically permissible combinations.
Number | Date | Country | Kind |
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2214261 | Dec 2022 | FR | national |