Claims
- 1. A process for producing a multilayer wiring board comprising the following steps of:
laminating an electrically insulating resin substrate, having first and second surfaces and a metal layer formed on the first surface, onto a base material on which a predetermined wiring pattern is formed, so that the second surface of the resin substrate is adhered to said base material; removing a predetermined amount of said metal layer to form an opening having a first diameter at a position where a connection with said wiring pattern is to be attained; irradiating a laser beam toward said resin layer through said resin removed region to form a blind via hole having a diameter smaller than that of said opening, so that said wiring pattern is exposed at a bottom of said blind via hole and a step portion of the resin substrate remains adjacent a periphery of said blind via hole; electroless plating to form an electroless plated film on said exposed wiring pattern, a side wall of said blind via hole, the step portion of said exposed resin layer, and at least a portion of the metal layer adjacent a periphery of said opening; electro plating at a density of electric current of 0.1 to 2 A/dm2 to form an electro plated film on said electroless plated film so that a plating deposition speed on a face of an electroless plated film in said blind via hole is higher than that on a substantially flat surface of electroless plated film on said metal layer formed on the resin layer; and after said electro plating, etching said metal layer to form a predetermined wiring pattern.
- 2. A process as set forth in claim 1, wherein the first diameter of said opening of the metal layer is smaller than a second diameter of the wiring pattern.
- 3. A process as set forth in claim 1, wherein said laser beam irradiating step comprises a step of irradiating a laser beam having a wavelength in the ultraviolet range.
- 4. The process of claim 1 wherein the periphery of the blind via hole has a diameter of from about 20 to 100 μm, and wherein the plating current density is 0.5 to 1.5 A/dm2.
- 5. The process of claim 1 wherein the plating current density is about 1 A/dm2, and the thickness of the electroless plated film is between about 0.5 to about 3.0 μm.
- 6. A process for producing a multilayer wiring board comprising the following steps of:
forming a resin layer onto an electrically insulating base material on which a predetermined wiring pattern is formed; adhering a metal layer onto said resin layer; removing a predetermined amount of said metal layer to form an opening having a first diameter at a position where a connection with said wiring pattern is to be attained; irradiating a laser beam toward said resin layer through said resin removed region to form a blind via hole having a diameter smaller than that of said opening, so that said wiring pattern is exposed at a bottom of said blind via hole and a step portion of the resin substrate remains adjacent a periphery of said blind via hole; electroless plating to form an electroless plated film on said exposed wiring pattern, a side wall of said blind via hole, the step portion of said exposed resin layer, and at least a portion of the metal layer adjacent a periphery of said opening; electro plating at a density of electric current of 0.1 to 2 A/dm2 to form an electro plated film on said electroless plated film so that a plating deposition speed on a face of an electroless plated film in said blind via hole is higher than that on a substantially flat surface of electroless plated film on said metal layer formed on the resin layer; and after said electro plating, etching said metal layer to form a predetermined wiring pattern.
- 7. A process as set forth in claim 6, wherein the first diameter of said opening of the metal layer is smaller than a second diameter of the wiring pattern.
- 8. A process as set forth in claim 6, wherein said laser beam irradiating step comprises a step of irradiating a laser beam having a wavelength in the ultraviolet range.
- 9. The process of claim 6 wherein the periphery of the blind via hole has a diameter of from about 20 to 100 μm, and wherein the plating current density is 0.5 to 1.5 A/dm2.
- 10. The process of claim 6 wherein the plating current density is about 1 A/dm2, and the thickness of the electroless plated film is between about 0.5 to about 3.0 μm.
- 11. A process for producing a multilayer wiring board comprising the following steps of:
laminating an electrically insulating resin substrate onto a base material on which a predetermined wiring pattern is formed, so that a surface of the resin substrate covers said wiring pattern; irradiating a laser beam toward said resin layer to form a blind via hole having a diameter r of from about 20 to 100 μm and a depth h of from about 20 to 100 μm wherein the ratio h/r is from about 0.5 to 1.5, so that said wiring pattern is exposed at a bottom of said blind via hole; electroless plating to form an electroless plated film on said exposed wiring pattern and a side wall of said blind via hole; forming a resist on electroless plated film except for the region of said via hole and the periphery thereof; electro plating at a density of electric current of 0.1 to 2 A/dm2 to form an electro plated film on said electroless plated film except for said resist so that a plating deposition speed on a face of an electroless plated film in said blind via hole is higher than that on a substantially flat surface of electroless plated film on said metal layer formed on the resin layer; and removing said resist and subsequently said electroless plated film under said resist, so that said blind via hole is filled with said electro plated film.
- 12. A process as set forth in claim 11, wherein said laser beam irradiating step comprises a step of irradiating a laser beam having a wavelength in the ultraviolet range.
- 13. The process of claim 11 wherein the periphery of the blind via hole has a diameter of from about 20 to 50 μm, and wherein the plating current density is 0.5 to 1.5 A/dm2.
- 14. A process for producing a multilayer wiring board comprising the following steps of:
laminating an electrically insulating resin substrate, having first and second surfaces and a metal layer is formed on the first surface, onto a base material on which a predetermined wiring pattern is formed, so that the second surface of the resin substrate is adhered to said base material; removing a portion of said metal layer; irradiating a laser beam toward said resin layer to form a blind via hole having a diameter r of from about 20 to 100 μm and a depth h of from about 20 to 100 μm wherein the ratio h/r is from about 0.5 to 1.5, so that said wiring pattern is exposed at a bottom of said blind via hole; electroless plating to form an electroless plated film on said exposed wiring pattern and a side wall of said blind via hole; forming a resist on electroless plated film except for the region of said exposed wiring pattern, a side wall of said blind via hole, and the step portion of said exposed resin layer; electro plating at a density of electric current of 0.1 to 2 A/dm2 to form an electro plated film on said electroless plated film except for said resist so that a plating deposition speed on a face of an electroless plated film in said blind via hole is higher than that on a substantially flat surface of electroless plated film on said metal layer formed on the resin layer; and removing said resist and subsequently said electroless plated film under said resist, so that said blind via hole is substantially filled with said electro plated film.
- 15. A process as set forth in claim 14, wherein said laser beam irradiating step comprises a step of irradiating a laser beam having a wavelength in the ultraviolet range.
- 16. The process of claim 14 wherein the periphery of the blind via hole has a diameter of from about 20 to 100 μm.
- 17. The process of claim 14 wherein the periphery of the blind via hole has a diameter of from about 20 to 50 μm, and wherein the plating current density is 0.5 to 1.5 A/dm2.
- 18. The process of claim 14 wherein the periphery of the blind via hole has a diameter of from about 20 to 50 μm, and wherein the plating current density is 0.5 to 1 A/dm2.
- 19. A process for producing a multilayer wiring board comprising the following steps of:
laminating an electrically insulating resin substrate, having first and second surfaces and a metal layer formed on the first surface, onto a base material on which a predetermined wiring pattern is formed, so that the second surface of the resin substrate is adhered to said base material; removing a predetermined amount of said metal layer to form an opening having a first diameter at a position where a connection with said wiring pattern is to be attained; irradiating a laser beam toward said resin layer through said resin removed region to form a blind via hole having a diameter smaller than that of said opening, so that said wiring pattern is exposed at a bottom of said blind via hole and a step portion of the resin substrate remains adjacent a periphery of said blind via hole; electroless plating to form an electroless plated film on said exposed wiring pattern, a side wall of said blind via hole, the step portion of said exposed resin layer, and at least a portion of the metal layer adjacent a periphery of said opening; electro plating at a density of electric current of less than about 1 A/dm2 to form an electro plated film on said electroless plated film; and after said electro plating, etching said metal layer to form a predetermined wiring pattern.
- 20. The process of claim 19 wherein the periphery of the blind via hole has a diameter of from about 20 to 50 μm, and wherein the plating current density is 0.5 to 1 A/dm2.
Priority Claims (2)
Number |
Date |
Country |
Kind |
10-312958 |
Nov 1998 |
JP |
|
10-99067 |
Apr 1998 |
JP |
|
Parent Case Info
[0001] This application is a continuation in part of U.S. application Ser. No. 09/288,114, filed Apr. 8, 1999, the disclosure of which is incorporated herein by reference.
Continuation in Parts (1)
|
Number |
Date |
Country |
Parent |
09288114 |
Apr 1999 |
US |
Child |
09986008 |
Nov 2001 |
US |