The present invention relates to a semiconductor device and a manufacturing method therefor.
Recently, with greater miniaturization and higher functionality of electronic devices, a chip on chip (CoC) semiconductor device has been provided in which a plurality of semiconductor chips having electrodes are laminated together.
As an example of a method of manufacturing such a semiconductor device, Patent Document 1 (Japanese Unexamined Patent Publication No. 2011-129684) has disclosed laminating together semiconductor chips having electrodes while connecting between bump electrodes to form a chip laminate, and mounting the chip laminate on one surface of a wiring board. An underfill material and a sealing resin layer are packed so as to cover between the laminated semiconductor chips and around the semiconductor chips so that stress does not break the connections between the electrodes of the semiconductor chips or crack the semiconductor chips themselves.
Patent Document 1: Japanese Unexamined Patent Publication No. 2011-129684
With the CoC semiconductor device disclosed by Patent Document 1, the chip laminate formed by laminating together a first semiconductor chip and a second semiconductor chip is mounted on one surface of a wiring board so that one surface on which a circuit-forming layer of the second semiconductor chip has been formed faces one surface of the wiring board. As an example, the first semiconductor chip is a memory chip and the second semiconductor chip is an interface (IF). During formation of the chip laminate, one surface of the second semiconductor chip on which the circuit-forming layer has been formed is suctioned and held by a bonding tool in order to laminate the opposite surface of the second semiconductor chip to the surface facing the wiring board—that is, the other surface on which a circuit-forming layer has not been formed—onto the other semiconductor chip. Because the bonding tool suctions and holds the one surface of the second semiconductor chip on which the circuit-forming layer has been formed, there is a risk of damaging the circuit-forming layer of the second semiconductor chip, that is, disconnecting the circuit in the circuit-forming layer, and reducing the reliability of the semiconductor device.
The semiconductor device of the present invention for achieving the object described above includes a chip laminate formed by laminating together a first semiconductor chip and a second semiconductor chip. The first semiconductor chip has a substrate, a circuit-forming layer formed on one surface of the substrate, a first bump electrode formed on an electrode pad arranged on the circuit-forming layer, a second bump electrode formed on the other surface of the substrate, and a first through-electrode electrically connecting the first bump electrode to the second bump electrode. The second semiconductor chip has a substrate, a circuit-forming layer formed on one surface of the substrate, a third bump electrode formed on an electrode pad arranged on the circuit-forming layer, a fourth bump electrode formed on the other surface of the substrate, and a second through-electrode electrically connecting the third bump electrode to the fourth bump electrode. The first semiconductor chip and the second semiconductor chip are laminated together so that the circuit-forming layer of the first semiconductor chip faces the circuit-forming layer of the second semiconductor chip, and the first bump electrode is electrically connected to the third bump electrode.
According to the present invention, the first semiconductor chip and the second semiconductor chip are laminated together so that the circuit-forming layer of the first semiconductor chip faces the circuit-forming layer of the second semiconductor chip. Therefore, during lamination of the first semiconductor chip and the second semiconductor chip, the other surface of the second semiconductor chip on which the circuit-forming layer has not been formed is held to first laminate the second semiconductor chip onto the semiconductor device. Because the one surface of the second semiconductor chip on which the circuit-forming layer has been formed is not held, there is little risk of damage to the circuit-forming layer of the second semiconductor chip.
Embodiments of the present invention will be described in detail hereinafter with reference to the annexed drawings.
A semiconductor device 1 has a structure in which an IF chip 3 (second semiconductor chip) is mounted on one surface of a wiring substrate 12, and three intermediate memory chips 2b (first semiconductor chips) and one topmost memory chip 2a (third semiconductor chip) are laminated together on one surface of the IF chip 3. The IF chip 3, the topmost memory chip 2a, and the intermediate memory chips 2b comprise a chip laminate 11. An underfill material 13 is packed into the gaps between the chips of the chip laminate 11. An adhesive member 19 is packed between the wiring substrate 12 and the IF chip 3. A sealing resin 14 covers around the chip laminate 11.
The structure of the semiconductor device 1 will be described in greater detail hereinafter.
The wiring substrate 12 has a rectangular insulating base material 12a (for example, a glass-epoxy substrate) having wirings (not shown) formed on both surfaces, and the wirings are covered by an insulating film 12b (for example, a solder resist film) except for connection pads 15 and lands 16 to be described later. A plurality of lands 16, for connecting to solder balls 17 which will become external terminals, are formed at a predetermined spacing on the other surface of the wiring substrate 12. Connection pads 15 on one surface are electrically connected to the lands 16 on the other surface by wirings formed inside the insulating base material 12a.
As shown in
The thickness of the topmost memory chip 2a seen in the chip lamination direction is thicker than the thickness of the intermediate memory chips 2b to increase rigidity against stress occurring inside the chip laminate 11 as will be described later. As an example, the thickness of the topmost memory chip 2a is 100 μm, and the thickness of the intermediate memory chips 2b and the IF chip 3 is 50 μm. Although the chip laminate 11 comprises five chips in the present embodiment, the chip laminate 11 may comprise four or less or six or more chips.
The underfill material 13, comprising an epoxy-based resin or the like, is packed between and around the laminated chips in the chip laminate 11. The adhesive member 19, such as non-conductive paste (NCP), is packed between the wiring substrate 12 and the IF chip 3 of the chip laminate 11. The sealing resin 14 is formed so as to cover the periphery of the chip laminate 11 mounted on one surface of the wiring substrate 12. The sealing resin 14 is formed in the same range as the wiring substrate 12 seen in plan view.
The intermediate memory chip 2b has a through-electrode 25a penetrating from the surface bump electrode 22a on one surface toward the other surface. On the other surface of the intermediate memory chip 2b from the silicon substrate 21, a plurality of rear bump electrodes 23a are formed forming a row in locations corresponding to the surface bump electrodes 22a on the one surface. The rear bump electrodes 23a are electrically connected to the through-electrode 25a exposed on the other surface. That is, the through-electrode 25a of the intermediate memory chip 2b and the rear bump electrodes 23a are arranged in locations overlapping the surface bump electrodes 22a seen in plan view. The rear bump electrodes 23a are cylinders comprising Cu, for example, and are disposed so as to protrude from the other surface of the silicon substrate 21. A conductive solder layer 26 comprising Sn/Ag solder, for example, is disposed on the surface of the rear bump electrodes 23a of the intermediate memory chip 2b. As on the one surface, a plurality of reinforcing bump electrodes 24 are formed along two sides of the silicon substrate 21 so as to form a row parallel to the rows of the surface bump electrodes 22a. The reinforcing bump electrodes 24 on the other surface are connected through the through-electrode 25a to the reinforcing bump electrodes 24 on the one surface.
Rear bump electrodes and reinforcing bump electrodes are disposed on the other surface of the topmost memory chip 2a as shown in
The IF chip 3 has through-electrodes 25b formed in a row penetrating from the surface bump electrode 22b on the other surface toward the one surface. The rear bump electrodes 22b formed on one surface are electrically connected by re-wirings 33 to the corresponding through-electrode 25b exposed on one surface of the IF chip 3. The number of through-electrodes 25b in the IF chip 3 is equal to the number of rear bump electrodes 23b, and fewer than the number of surface bump electrodes 22b. The through-electrodes 25b and the rear bump electrodes 23b of the IF chip 3 are arranged in locations which do not overlap the surface bump electrodes 22b seen in plan view. The spacing between through-electrodes 25b within the row of through-electrodes 25b in the IF chip 3 is wider than the spacing between through-electrodes 25a within the row of through-electrodes 25a in the intermediate memory chip 2b. As an example, the spacing between the through-electrodes 25b in the IF chip 3 is 200 μm or greater.
Usually, a high ambient temperature of the CoC semiconductor device 1 swells the through-electrodes 25 linking the electrodes disposed on one surface of the chips to the electrode disposed on the other surface, which concentrates stress on the topmost and bottommost chips of the chip laminate 11. The CoC semiconductor device 1 has had the problem that if the IF chip 3 located in the bottommost layer has a narrow spacing between the through-electrodes 25b disposed in the IF chip 3, the resulting stress tends to crack the chip.
As a countermeasure in the present embodiment, the number of through-electrodes 25b in the IF chip 3 is fewer and the spacing between the through-electrodes 25b within the row is wider to increase the rigidity of the IF chip 3 against stress occurring inside the semiconductor device 1, which lowers the risk of cracks occurring between the through-electrodes 25b. Therefore, the reliability of the semiconductor device 1 is improved. In addition, the circuit-forming layer 27 of the IF chip 3 is arranged so as not to face one surface of the wiring substrate 12, which minimizes generation of a parasitic capacitance.
Next, a process for manufacturing the semiconductor device 1 having the structure described earlier will be described with reference to
First, to form the chip laminate 11, as shown in
An intermediate memory chip 2b is held by a bonding tool 35 by a negative pressure generated by a suction hole 35a in the bonding tool 35, and the bonding tool 35 moves the intermediate memory chip 2b to just above the bonding stage 34. During this moving, the bonding tool 35 does not contact the one surface of the intermediate memory chip 2b on which the circuit-forming layer 27 has not been formed, and the bonding tool 35 contracts the surface bump electrodes 22a. The intermediate memory chip 2b and the topmost memory chip 2a are then laminated together so that the surface bump electrodes 22c on the topmost memory chip 2a do not contact the rear bump electrodes 23a on the intermediate memory chip 2b. During this lamination, the intermediate memory chip 2b and the topmost memory chip 2a are laminated together so that the other surface of the intermediate memory chip 2b on which the circuit-forming layer 27 has not been formed faces one surface of the topmost memory chip 2a on which the circuit-forming layer 27 has been formed. The second and third intermediate memory chips 2b are laminated onto the first intermediate memory chip 2b by the same procedure.
Next, the IF chip 3 is laminated as shown in
As shown in
Next, the wiring substrate 12 is prepared as shown in
An uncured adhesive member 19, such as NCP, is coated on one surface of the wiring substrate 12 so as to cover the connection pads 15 and the wire bumps 18. Before the coated adhesive member 19 is cured, as shown in
After the chip laminate 11 has been mounted on the wiring substrate 12, the wiring substrate 12 is set in a metal mold comprising an upper die and a lower die in a transfer mold apparatus (not shown) in order to cover the chip laminate 11 by the sealing resin 14. A cavity (not shown) for collectively covering the plurality of chips is formed in the upper die of the metal mold, and the chip laminate 11 is loaded into this cavity. Subsequently, the heated and melted sealing resin 14 is injected into the cavity, and the chip laminate 11 inside the cavity is covered with the sealing resin 14. A thermosetting resin such as an epoxy resin is used as the sealing resin 14.
Next, the sealing resin 14 is cured at a predetermined temperature (for example, about 180° C.) while the sealing resin 14 is packed inside the cavity. Thus, the sealing resin 14 is formed covering the chip laminate 11 mounted on one surface of the wiring substrate 12 as shown in
After the sealing resin 14 has been formed on one surface of the wiring substrate 12, conductive metal balls which will become the external terminals of the semiconductor device 1, such as the solder balls 17, are connected to the lands 16 formed on the other surface of the wiring substrate 12 as shown in
According to this manufacturing method, as shown in
In this variant example, as shown in
As shown in
Although preferred embodiments of the present invention have been described, the present invention is not to be taken as limited to these embodiments, and various modifications may be possible without departing from the scope of the present invention. For example, although chip laminates comprising four memory chips and one IF chip were described earlier in the embodiments, the present invention can be applied so long as a structure has a plurality of semiconductor chips laminated together, such as a laminate of a memory chip and a logic chip.
Number | Date | Country | Kind |
---|---|---|---|
2013-054901 | Mar 2013 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2014/057321 | 3/18/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2014/148485 | 9/25/2014 | WO | A |
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20160035705 A1 | Feb 2016 | US |