This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2017-023206, filed Feb. 10, 2017, the entire contents of which are incorporated herein by reference.
Embodiments described herein relate generally to a semiconductor module.
A high capacity inverter device can be formed with a module that includes a plurality of switching chips. It is desirable that the differences in impedance in connections of the chips within the module be small so as to suppress oscillation.
In general, according to one embodiment, there is provided a semiconductor module including: a plurality of insulating substrates each having a first conductive pattern and a second conductive pattern on a surface thereof, a positive electrode terminal plate that electrically connects first conductive patterns on a pair of neighboring insulating substrates of the plurality of insulating substrates, a negative electrode terminal plate that electrically connects second conductive patterns on the pair of neighboring insulating substrates, the negative electrode terminal plate being connected to a negative electrode terminal connection portion of each second conductive pattern on the pair of neighboring insulating substrates, a first switching chip on a first conductive pattern of one of the pair of neighboring insulating substrate and having a front surface electrode on side of the first switching chip facing away from the first conductive pattern, a second switching chip on the first conductive pattern, the first switching chip being between the negative electrode terminal connection portion and the second switching chip, the second switching chip having a front surface electrode, a first bonding wire that connects the front surface electrode of the first switching chip and the second conductive pattern, a second bonding wire that connects the front surface electrode of the second switching chip and the second conductive pattern, an insulating plate on the first conductive pattern and between both the first and second switching chips and the second conductive pattern, an auxiliary conductor on the insulating plate, a first auxiliary connection that electrically connects the auxiliary conductor and the front surface electrode of the second switching chip, and a second auxiliary connection that connects the auxiliary conductor and the second conductive pattern.
Example embodiments will be described below with reference to the drawings. In the following description, substantially similar elements or components are given the same reference numerals, and descriptions of repeated elements or component may be omitted.
A semiconductor module 100 according to a first embodiment is described with reference to
In terms of structure, as illustrated in
The semiconductor module 100 illustrated in
The positive electrode terminal plate 3 and the negative electrode terminal plate 4 are provided in a pair. In the first embodiment, three sets of the positive electrode terminal plate 3 and the negative electrode terminal plate 4 are provided. Each positive electrode terminal plate 3 is provided on two adjacent insulating substrates 2. It is noted that these positive electrode terminals 3 are not electrically connected to each other inside of the semiconductor module 100. Each of the three negative electrode terminal plates 4 is provided in the same manner as the positive electrode terminal plate 3. Positive electrode terminal plates 3 or negative electrode terminal plates 4 are electrically connected to outside of the semiconductor module 100.
In the semiconductor module 100 two insulating substrates 2 and one set of positive electrode terminal plate 3 and negative electrode terminal plate 4 can be regarded as a unit of configuration.
As illustrated in
The wire 6 is an approximately arch-shaped line, and for example, four wires 6 are provided to each switching chip 5. The wire 6 may not necessarily be arc-shaped and may be shaped like a sine curve.
The positive electrode terminal 31 of the positive electrode terminal plate 3, and the negative electrode terminal 41 of the negative electrode terminal plate 4 protrude to the outside of the module. The positive electrode terminal 31 and the negative electrode terminal 41 are separated from each other in order to secure a space for insulation. It is noted that although not specifically illustrated, a deposited insulating layer material may be provided between the positive electrode terminal plate 3 and the negative electrode terminal plate 4 in order to secure insulation.
Furthermore, shapes of the positive electrode terminal plate 3 and the negative electrode terminal plate 4 are illustrated in
The thickness of each of the positive electrode terminal plate 3 and the negative electrode terminal plate 4, or a distance between the positive electrode terminal plate 3 and the negative electrode terminal plate 4 can be suitably adjusted in such a manner that the positive electrode terminal plate 3 and the negative electrode terminal plate 4 are not too close to each other when factors such as thermal stress, mechanical vibration, and assembly variation are considered.
The insulating substrate 2 and a bonding wire 6 that are wiring members of the switching chip 5 are described here.
As illustrated in
Two switching chips 5 that are arranged adjacent to each other are connected to the first substrate pattern 21. The positive electrode terminal plate 3 is connected to the first substrate pattern 21 through the positive electrode terminal connection portion 23. The front surface electrode of the switching chip 5 is connected to the second substrate pattern 22 by the bonding wire 6. The second substrate pattern 22 is connected to the negative electrode terminal plate 4 through the negative electrode terminal connection portion 24.
As illustrated in
A bonding wire 61 is connected to the first switching chip 51 and a second pattern 22. Furthermore, a bonding wire 62 is connected to the second switching chip 52 and the second pattern 22. The bonding wires 61 and 62 are spaced away from each other for insulation. It is noted that in a case where a single wire is used for the bonding wires 61 and 62, the bonding wires 61 and 62 themselves expands and contracts due to a change in temperature in a process of manufacturing the semiconductor module 100 and in an in-use stage. Because a linear expansion coefficient of the switching chip 5 and the insulating substrate 2, to which the bonding wires 61 and 62 are connected, can be different, there is a likelihood that stress will be applied to the bonding wires 61 and 62. For this reason, the bonding wires 61 and 62 can be provided in the shape of a loop, and thus prevent excessive stress from being placed on the bonding wires.
For the first switching chip 51 and the second switching chip 52, wiring paths that run from the front surface electrode of the switching chip 5 to the negative electrode terminal connection portion 24 are as follows.
First, electric current flows from a front surface electrode of the first switching chip 51 to the negative electrode terminal connection portion 24 through the bonding wire 6 and the second substrate pattern 22.
On the other hand, for the second switching chip 52, the wiring path is as follows.
Electric current flows from the front surface electrode of the second switching chip 52 to the negative electrode terminal connection portion 24 through the bonding wire 6 and the second substrate pattern 22. Additionally, electric current also flows along a path that runs from the front surface of the second switching chip 52 to the negative electrode terminal connection portion 24 through the first auxiliary bonding wire 63, the auxiliary conductor 72, the second auxiliary bonding wire 64, and the second pattern 22.
The insulating plate 71 is an insulating plate for achieving electrical insulation between the first substrate pattern 21 and the auxiliary conductor 72. As the insulating plate 71, a thin plate of resin or ceramic is used.
The auxiliary conductor 72 is formed from a thin plate of metal that is an electric conductor, for example, copper, aluminum, and the like.
In the same manner as the bonding wires 61 and 62, the auxiliary bonding wires 63 and 64 are configured with aluminum or the like.
In the present embodiment, both of the auxiliary bonding wires 63 and 64 illustrate a state where only one single wire line is present, but may be configured to include a plurality of wire lines that are arranged in parallel, like the bonding wires 61 and 62.
Next, operations and effects by the semiconductor module 100 according to the first embodiment are described using a comparative example.
As illustrated in
The first substrate pattern 21 has two portions that are branched from the positive electrode terminal connection portion 23 to which the positive electrode terminal plate 3 is connected. The first switching chip 51 and the second switching chip 52 are installed on the two portions, respectively. The second switching chip 52 is provided farther away from the positive electrode terminal connection portion 23 than the first switching chip 51. That is, an electric current-flowing path from the positive electrode terminal connection portion 23 to the second switching chip 52 is longer than an electric current-flowing path from the positive electrode terminal connection portion 23 to the first switching chip 51.
Furthermore, the negative electrode terminal connection portion 24 that is one portion of the second substrate pattern is positioned between the positive electrode terminal connection portion 23 and the first switching chip 51. The other portions of the second substrate pattern 22 extend from the negative electrode terminal connection portion 24, and are connected to the switching chip 5 through the bonding wires 61 and 62. The bonding wire 62 that is connected to the second switching chip 52 is provided farther away from the negative electrode terminal connection portion 24 than the bonding wire 61 that is connected to the first switching chip 51. That is, an electric current-flowing path from the second switching chip 52 to the negative electrode terminal connection portion 24 is longer than an electric current-flowing path from the first switching chip 51 to the negative electrode terminal connection portion 24.
As described above, because an electric current-flowing path that runs through the first switching chip 51 and an electric current-flowing path that runs through the second switching chip 52 are different from each other, the first switching chip 51 and the second switching chip 52 have different impedances (e.g., resistance and inductance) from each other. When there is a difference in impedance between the switching chips that are arranged in parallel with each other, there is a likelihood that oscillation due to a difference in switching surge voltage or electric current imbalance will occur.
In contrast, the semiconductor module 100 according to the first embodiment has a structure in which the auxiliary conductor 72 and the auxiliary bonding wires 63 and 64 are provided.
The effects by the semiconductor module 100 according to the first embodiment are described with reference to
Within the first substrate pattern 21, a collector side electric current IC2 flows from a positive electrode terminal connection portion 23 to a position to which a rear surface electrode of the second switching chip 52 is connected. As illustrated in
The collector side electric current IC2 flows, as an emitter side electric current IE21, from the front surface electrode of the switching chip 52 to a negative electrode terminal connection portion 24, through the bonding wire 62 and the second substrate pattern 22.
At the same time, one portion of the collector side electric current IC2 flows, as an emitter side electric current IE22, from the front surface electrode of the switching chip 52 to the negative electrode terminal connection portion 24 through the first auxiliary bonding wire 63, the auxiliary conductor 72, the second auxiliary bonding wire 64, and the second substrate pattern 22.
The collector side electric current IC2 and the emitter side electric current IE22 face each other with the insulating plate 71 in between. Furthermore, directions in which the collector side electric current IC2 and the emitter side electric current IE22 flow are opposite to each other. For this reason, external magnetic fluxes that occur from the collector side electric current IC2 and the emitter side electric current IE22 cancel out each other. For this reason, it is possible that the model portion 101 of the semiconductor module reduces inductance. As a result, an inductance difference between the first switching chip 51 and the second switching chip 52 due to wiring shape differences can be reduced.
It is noted that based on a calculated results for an operating frequency of 1 GHz, the ratio of the inductances that occur in the first switching chip 51 and the second switching chip 52 is 122% in the model portion 105 of the semiconductor module according to the comparative example. In contrast, in the model portion 101 of the semiconductor module according to the first embodiment, the ratio of the inductances that occurs in the first switching chip 51 and the second switching chip 52 is 100.3%.
Next, a second embodiment is described with reference to
What distinguishes a model portion 102 from the model portion 101 is that the auxiliary conductor 72 in model portion 102 has a connection portion 73 in the. The connection portion 73 is connected to the second substrate pattern 22, for example, through a connection member, such as solder.
Not only in the model portion 101 of a semiconductor module according to the first embodiment, but also in the model portion 102 of a semiconductor module according to the second embodiment, the difference in inductance between the switching chips within the module can be reduced.
A third embodiment is described with reference to
What distinguishes a model portion 103 from the model portion 102 is that the auxiliary conductor 72 further has a connection portion 74. The connection portion 74 is connected to the front surface electrode of the second switching chip 52, for example, through a connection member, such as solder.
The model portion 103 of the semiconductor module according to the third embodiment does not use an auxiliary bonding wire, and because of this, has a simpler configuration.
A fourth embodiment is described with reference to
What distinguishes the model portion 104 from the model portion 103 is that the auxiliary conductor 72 has a connection portion 75, and not the connection portion 74. The connection portion 73 and the connection portion 75 are connected to the second substrate pattern 22 through a connection member, such as a solder.
The model portion 104 of the semiconductor model according to the fourth embodiment has a simple configuration in which the auxiliary conductor 72 is connected to the second substrate pattern, and is otherwise the same as the model portion 101 and the model portion 103 in that as a result of an operation of canceling out magnetic fluxes between the auxiliary conductor 72 and the second substrate pattern 22 of the insulating substrate 2, an effect of reducing the inductance can be expected.
It is noted that the embodiments of the present disclosure are not limited to the examples as described above, and in implementation, constituent elements can be modified within a scope that does not depart from the gist of the present disclosure. For example, in the example embodiments, two switching chips are arranged adjacent to each other in parallel, but it is also possible that three or more switching chips can be arranged in parallel with each other.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
Number | Date | Country | Kind |
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2017-023206 | Feb 2017 | JP | national |