This application claims the benefit under 35 USC 119 (a) of Korean Patent Application No. 10-2023-0129396 filed on Sep. 26, 2023, in the Korean Intellectual Property Office, the entire disclosure of which is incorporated herein by reference for all purposes.
The present disclosure relates to a semiconductor package.
As semiconductor devices are miniaturized, high-capacity/high-speed data processing is required. As a method therefor, a semiconductor package having a structure in which a plurality of semiconductor chips are stacked is proposed. However, as the number of stacked semiconductor chips and pads increases, there may be limitations in processing high-capacity data at high speed due to an increase in channel impedance due to an inter-chip connection structure (for example, wirings).
Example implementations provide a semiconductor package in which reliability of an electrical connection between a plurality of semiconductor chips may be improved.
An example semiconductor package includes a package substrate having a plurality of substrate pads; a chip stack including a plurality of semiconductor chips stacked on the package substrate, each of plurality of semiconductor chips having a plurality of chip pads; and a multichannel film having a plurality of channels connecting the plurality of chip pads of the plurality of respective semiconductor chips in a stacking direction and having respectively electrically connected to the plurality of substrate pads. The multichannel film includes an insulating film being flexible and having a first surface and a second surface located opposite to each other, a plurality of conductive lines extending on the first surface of the insulating film in the stacking direction, respectively having a portion protruding from the first surface of the insulating film, and respectively provided as the plurality of channels, and an anisotropic conductive film including an adhesive layer disposed on the first surface of the insulating film to cover the plurality of conductive lines, and conductive particles dispersed in the adhesive layer, the conductive particles being disposed between the plurality of conductive lines and the plurality of chip pads and electrically connecting the plurality of conductive lines and the plurality of chip pads.
An example semiconductor package includes a package substrate having a plurality of substrate pads; a chip stack including a plurality of semiconductor chips respectively having a plurality of chip pads arranged along one edge on respective upper surfaces and pad extensions extending from the plurality of chip pads to an adjacent side surface to the one edge, the plurality of semiconductor chips being stacked such that the adjacent side surfaces have a coplanar surface, substantially perpendicular to an upper surface of the package substrate; and a multichannel film having an insulating film adhered to the adjacent side surfaces of the plurality of semiconductor chips, and a plurality of conductive lines disposed on an adhered surface of the insulating film and connecting the chip pads of the plurality of respective semiconductor chips in a stacking direction.
An example semiconductor package includes a package substrate having a plurality of substrate pads; a chip stack on a first region of the package substrate and including a plurality of stacked semiconductor chips respectively having a plurality of chip pads; a control chip on a second region of the package substrate and having a plurality of first pads and a plurality of second pads, and a first multichannel film including a first insulating film adhered to a side surface of the chip stack and a portion of an upper surface of the control chip, and a plurality of first conductive lines disposed on an adhered surface of the first insulating film and connecting the plurality of chip pads of the plurality of respective semiconductor chips to the plurality of first pads respectively; and a second multichannel film including a second insulating film adhered to another portion of the upper surface of the control chip and the package substrate, and a plurality of second conductive lines disposed on an adhered surface of the second insulating film and respectively connecting the plurality of first pads to the plurality of substrate pads.
The above and other aspects, features, and advantages of the present disclosure will be more clearly understood from the following detailed description, taken in conjunction with the accompanying drawings, in which:
Hereinafter, example implementations will be described with reference to the accompanying drawings.
Referring to
The package substrate 110 may include, for example, a printed circuit board (PCB). The package substrate 110 may include substrate pads 115 disposed on the upper surface of the package substrate 110 and connection pads 119 disposed on the lower surface of the package substrate 110. External connection terminals 190 configured to electrically connect an external device and the semiconductor package 100 may be disposed on the connection pads 119. The external connection terminals 190 may be, for example, solder balls or solder pillars.
The chip stack ST may include a plurality of semiconductor chips stacked in a vertical direction (for example, Z-direction) on the package substrate 110. The chip stack ST employed in this implementation is illustrated as including four semiconductor chips, but is not limited thereto. For example, the chip stack ST may include fewer or more semiconductor chips (for example, eight or twelve).
In this implementation, the plurality of semiconductor chips 120 included in the chip stack ST may be of the same type. For example, the plurality of semiconductor chips 120 may be semiconductor memory chips. The memory chip may be, for example, a volatile memory semiconductor chip such as Dynamic Random Access Memory (DRAM) or Static Random Access Memory (SRAM), or a nonvolatile memory semiconductor chips such as Phase-change Random Access Memory (PRAM), Magnetoresistive Random Access Memory (MRAM), Ferroelectric Random Access Memory (FeRAM), or Resistive Random Access Memory (RRAM). In some embodiments, the plurality of semiconductor chips 120 may be flash memory, for example, NAND flash memory. In other embodiments, the plurality of semiconductor chips 120 included in the chip stack ST may include different types of semiconductor chips. For example, some of the semiconductor chips 120 may be logic chips, and other semiconductor chips of the plurality of semiconductor chips 120 may be memory chips. For example, the logic chip may be a central processing unit (CPU) chip, a graphics processing unit (GPU) chip, or an application processor (AP) chip.
As illustrated in
In some implementations, the plurality of semiconductor chips 120 may have the same dimensions. For example, the plurality of semiconductor chips 120 may have the same horizontal width, vertical width, and thickness. Additionally, the chip pads 125 of the plurality of semiconductor chips 120 may have the same arrangement. For example, in the plurality of respective semiconductor chips 120, the number of chip pads 125 of respective semiconductor chips, the arrangement order of the chip pads 125, the size of the chip pads 125, pitches of the chip pads 125, and the like may be the same.
The stacked semiconductor chips 120 may be bonded by an adhesive member 130. The adhesive member 130 may be provided between adjacent semiconductor chips 120. Similarly, the adhesive member 130 may be disposed between the lower surface of the lowest semiconductor chip among the plurality of semiconductor chips 120 and the upper surface of the package substrate 110 such that the chip stack ST is attached to the package substrate 110. For example, the adhesive member 130 may be a die attach film.
In this implementation, each of the plurality of semiconductor chips 120 is as illustrated in
The plurality of semiconductor chips 120 may be stacked such that adjacent side surfaces of the semiconductor chips 120 are substantially coplanar. Referring to
In this manner, by stacking the semiconductor chips 120, the area occupied by the chip stack ST may be reduced, and further, the size of the semiconductor package 100 may also be reduced.
Referring to
The multichannel film 150 may provide a plurality of channels by connecting the pad extensions 127 located on the chip stack ST in the stacking direction (for example, Z-direction). In this implementation, the multichannel film 150 may extend on the package substrate 110 to be electrically connected to the plurality of substrate pads 115.
Referring to
Each of the plurality of conductive lines 155 may form the same channel by electrically connecting the pad extensions 127 of the semiconductor chips 120 in the stacking direction. In some implementations, the semiconductor chips 120 may be NAND flash memory. In this case, the channel may refer to a collection of signals used in NAND flash memory. In this manner, the chip pads 111 of the same channel of semiconductor chips at different positions are electrically connected by the conductive lines 125 of the multichannel film 150, and respective conductive lines may provide multiple channels.
Referring to
The anisotropic conductive film 157 may be configured to provide adhesive force to the multichannel film 150 and realize selective electrical connection between the plurality of conductive lines 155 and the pad extension 127. In this implementation, referring to
In detail, in the state where the multichannel film 150 is attached (see
The bonding process using the multichannel film 150 may be performed, for example, by thermocompression bonding or ultrasonic bonding. In some implementations, the adhesive layer 158 may include various curing resins, such as thermosetting resins and ultraviolet curing resins. For example, the adhesive layer 158 may include at least one of epoxy resin, polyurethane, acrylic resin, polyethylene, silicone polymer, styrene butadiene block copolymer, or styrene-ethylene-propylene-styrene block copolymer. The conductive particles 159 may include, for example, metal or eutectic metal balls such as gold (Au), silver (Ag), or nickel (Ni) with a diameter of about 1 μm to about 50 μm, or about 2 μm to about 30 μm. In some implementations, the conductive particles 15 may be provided in various particle shapes, such as carbon fibers, even if they are not spherical.
The multichannel film 150 employed in this implementation may be attached in close contact with one side surface of the chip stack ST by the anisotropic conductive film 157, particularly the adhesive layer 158. As illustrated in
Referring to
In this implementation, each of the plurality of conductive lines 155 may have a width W2 that is equal to or smaller than the width W1 of each of the plurality of pad extensions 127. By providing a smaller width of the plurality of conductive lines 155, more precise alignment may be obtained during the attachment process of the multichannel film 150. Although not limited thereto, for example, the width (for example, width in the Y-direction) of the chip pad 125 may range from 10 μm to 70 μm, and the pad extension 127 may have a width W1 that is the same or similar to that of the chip pad 125. For example, the width W2 of the conductive lines 155 may range from 10 μm to 50 μm.
In this implementation, the multichannel film 150 extends on the package substrate 110, each of the plurality of conductive lines 155 may be electrically connected to the plurality of substrate pads 115 through an anisotropic conductive film 157.
In detail, as described above, referring to
The multichannel film 150 employed in this implementation is composed of materials such as the insulating film 151, the conductive lines 155 and the anisotropic conductive film 157 and may thus have sufficient flexibility. Therefore, as illustrated in
In some implementations, the package substrate 110 includes a wiring layer connected to substrate pads 115, and the semiconductor package 100 may include an additional semiconductor chip disposed on the package substrate 110 and electrically connected to the wiring layer. The additional semiconductor chip may include a control chip 170 (for example, control chip 170 in
The structure of the multichannel film according to this implementation, especially the anisotropic conductive film, may be changed into various forms.
Referring to
Referring to
Referring to
As such, in this implementation, the first conductive particles 159a are conductive particles for contact and are compressed by the plurality of conductive lines 155 and the plurality of pad extensions 127, especially by protruding portions thereof, and the insulating coating (IC′) is at least partially destroyed, and the core metal (CP′) is exposed in the pressing direction and may act as a contact element. On the other hand, even if the second conductive particles 159b aggregate within the adhesive layer 158 and come into contact with other contact elements, they may not cause a short circuit problem due to the insulating coating (IC).
In this implementation, the bonding process using the multichannel film 150 may be easily implemented as in the related art bonding (for example, wire bonding).
Referring to
The multichannel film 150 includes a plurality of conductive lines 155 provided in a plurality of channels. The plurality of conductive lines 155 extend in the length direction of the multichannel film 150 and are arranged at a constant pitch in the width direction. As previously described, the pitch of the plurality of conductive lines 155 is arranged to be substantially the same as the pitch of the pad extensions 127 (or chip pads 125). In some implementations, the width of the conductive lines 155 may be equal to or smaller than the width of the pad extensions 127 (or chip pads 125).
The plurality of conductive lines 155 are partially impregnated into the insulating film 151, and have a portion protruding from one side surface of the insulating film 151. In the process of pressing the multichannel film 150, the protruding portions of the plurality of conductive lines 155 may be used as a structure to more easily implement contact with the anisotropic conductive film 157. An anisotropic conductive film 157 may be provided to cover a plurality of conductive lines 155 on one side surface of the insulating film 151. The anisotropic conductive film 157 may include an uncured adhesive layer 158 and conductive particles 159 dispersed in the adhesive layer 158.
The multichannel film 150 according to this implementation may include an insulating film 151 and an adhesive layer 158 having sufficient flexibility and relatively thin conductive lines 155, and so may be easily attached to non-flat surfaces such as protruding structures (for example, chip stack ST and pad extension 127).
Referring to
Next, referring to
The multichannel film 150 may be connected to the substrate pads 115 on the package substrate 110 using an additional pressing process. As a result, the multichannel film 150 may provide channels extending from the pad extensions 127 (or chip pads 125) of the semiconductor chips 120 to the substrate pads 115.
The multichannel film 150 may be used not only to connect the semiconductor chips 120 of the chip stack ST and the package substrate 110, but also to connect them with the control chip 170, which is a processor.
Referring to
The chip stack ST in which the semiconductor chips 120 are stacked may be disposed on the first region of the package substrate 110, and the control chip 170 driving the semiconductor chips 120 may be disposed in the second region of the package substrate 110. The control chip 170 includes a plurality of first pads 175a and a plurality of second pads 175b. A plurality of first pads 175a are arranged along an edge area adjacent to the chip stack ST on the upper surface of the control chip 170, and the plurality of second pads 175b may be arranged along another edge area opposite to the edge area on the upper surface of the control chip 170. A plurality of substrate pads 115 may be arranged on the package substrate 110 adjacent to the edge area in which the plurality of second pads 175b are arranged.
The semiconductor package 100 according to this implementation may include a first multichannel film 150A connecting the chip pads 125 of the chip stacks ST and the first pads 175a of the control chip 170, and a second multichannel film 150B connecting the second pads 175b of the control chip 170 and the substrate pads 115b.
The first multichannel film 150A may include an insulating film 151 adhered to a portion of the upper surface of the control chip 170 and the side surface of the chip stack ST and a plurality of conductive lines 155 disposed on the adhered surface of the insulating film 151 and connecting the plurality of chip pads 125 of each of the plurality of semiconductor chips 120 and the plurality of first pads 175a.
Similar to the first multichannel film 150A, the second multichannel film 150B may include an insulating film 151 adhered to another portion of the upper surface of the control chip 170 and the package substrate 110, and a plurality of conductive lines 155 disposed on the adhered surface of the insulating film 151 and connecting the plurality of second pads 175b to the plurality of substrate pads 115.
At least one of the first and second multichannel films may further include an adhesive layer 158 provided on the adhered surface of the insulating film 151. As described in the previous implementations, the adhesive layer 158 may be provided as an anisotropic conductive film 157 in which conductive particles 159 are dispersed within the adhesive layer 158. In this case, each of the plurality of conductive lines 155 may have a portion protruding from the adhered surface of the insulating film 151 (see
The semiconductor package according to this implementation may not use a chip stack with vertical sides, and in some implementations, chip pads may be directly connected without a pad extension, which may be implemented in various ways.
Referring to
The plurality of semiconductor chips 120 included in the chip stack ST may be stacked sequentially offset in one direction. For example, the semiconductor chips 120 may be sequentially stacked such that one portion protrudes in one direction from the semiconductor chip 120 disposed below. For example, the plurality of semiconductor chips 120 may be stacked in steps, as illustrated in
In this implementation, the multichannel film 150 may be arranged along one side surface of the chip stack ST to form a plurality of channels by connecting the chip pads 125 in the stacking direction. As described above, the multichannel film 150 has sufficient flexibility, and may thus be bent along the step structure of the chip stack. This multichannel film 150 not only requires a simpler process compared to the related art of wire bonding, but also may suppress an increase in inductance by providing a channel with a short conductive path.
Referring to
Each of the plurality of semiconductor chips 120 includes chip pads 125 arranged along one edge of the upper surface of each of the plurality of semiconductor chips 120. The plurality of semiconductor chips 120 may have an inclined surface in which the side surface adjacent to an area in which the chip pads 125 are arranged faces upwardly. In this implementation, at least the other opposing side may have an oppositely inclined side surface, but the present inventive concept is not limited thereto. A plurality of pad extensions 127 may extend from the plurality of chip pads 125 along the inclined side surface.
In this implementation, the plurality of semiconductor chips 120 may be arranged such that each adjacent inclined side surface has substantially one inclined coplanar surface. The multichannel film 150 is bonded along the inclined coplanar surface, and conductive lines 155 may connect the pad extensions 127 to form desired channels. The channel path according to this implementation may be provided in a relatively shortest path by being in close contact with the side surface of the chip stack ST, similar to the channel path of the semiconductor package 100 illustrated in
As set forth above, according to example implementations, by bonding chip pads of stacked semiconductor chips in a stacking direction using a multichannel film, the inductance due to the bonding wire may be significantly reduced and a design to further reduce the pitch (for example, 150 μm or less) of chip pads may be enabled. In an example implementation, the pad extension connected to respective chip pads may be formed on side surfaces of the semiconductor chips, and the semiconductor chips may be stacked such that the side surfaces of the semiconductor chips are coplanar, thereby further increasing the effect of a multichannel film and also reducing a package area.
While this disclosure contains many specific implementation details, these should not be construed as limitations on the scope of what may be claimed. Certain features that are described in this disclosure in the context of separate implementations can also be implemented in combination in a single implementation. Conversely, various features that are described in the context of a single implementation can also be implemented in multiple implementations separately or in any suitable subcombination. Moreover, although features may be described above as acting in certain combinations, one or more features from a combination can in some cases be excised from the combination, and the combination may be directed to a subcombination or variation of a subcombination.
While example implementations have been illustrated and described above, it will be apparent to those skilled in the art that modifications and variations could be made without departing from the scope of the present inventive concept as defined by the appended claims.
Number | Date | Country | Kind |
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10-2023-0129396 | Sep 2023 | KR | national |