The present application claims priority to U.S. patent application Ser. No. 13/992,550, filed Oct. 1, 2011, which in turn claims priority to International (PCT) Patent Application serial number PCT/US2011/054479, filed Oct. 1, 2011.
Embodiments of the present description generally relate to the field of microelectronic device fabrication and, more particularly, to the fabrication of source/drain contacts within non-planar transistors.
The subject matter of the present disclosure is particularly pointed out and distinctly claimed in the concluding portion of the specification. The foregoing and other features of the present disclosure will become more fully apparent from the following description and appended claims, taken in conjunction with the accompanying drawings. It is understood that the accompanying drawings depict only several embodiments in accordance with the present disclosure and are, therefore, not to be considered limiting of its scope. The disclosure will be described with additional specificity and detail through use of the accompanying drawings, such that the advantages of the present disclosure can be more readily ascertained, in which:
In the following detailed description, reference is made to the accompanying drawings that show, by way of illustration, specific embodiments in which the claimed subject matter may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the subject matter. It is to be understood that the various embodiments, although different, are not necessarily mutually exclusive. For example, a particular feature, structure, or characteristic described herein, in connection with one embodiment, may be implemented within other embodiments without departing from the spirit and scope of the claimed subject matter. References within this specification to “one embodiment” or “an embodiment” mean that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one implementation encompassed within the present invention. Therefore, the use of the phrase “one embodiment” or “in an embodiment” does not necessarily refer to the same embodiment. In addition, it is to be understood that the location or arrangement of individual elements within each disclosed embodiment may be modified without departing from the spirit and scope of the claimed subject matter. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the subject matter is defined only by the appended claims, appropriately interpreted, along with the full range of equivalents to which the appended claims are entitled. In the drawings, like numerals refer to the same or similar elements or functionality throughout the several views, and that elements depicted therein are not necessarily to scale with one another, rather individual elements may be enlarged or reduced in order to more easily comprehend the elements in the context of the present description.
In the fabrication of non-planar transistors, such as tri-gate transistors and FinFETs, non-planar semiconductor bodies may be used to form transistors capable of full depletion with very small gate lengths (e.g., less than about 30 nm). These semiconductor bodies are generally fin-shaped and are, thus, generally referred to as transistor “fins”. For example in a tri-gate transistor, the transistor fins have a top surface and two opposing sidewalls formed on a bulk semiconductor substrate or a silicon-on-insulator substrate. A gate dielectric may be formed on the top surface and sidewalls of the semiconductor body and a gate electrode may be formed over the gate dielectric on the top surface of the semiconductor body and adjacent to the gate dielectric on the sidewalls of the semiconductor body. Thus, since the gate dielectric and the gate electrode are adjacent to three surfaces of the semiconductor body, three separate channels and gates are formed. As there are three separate channels formed, the semiconductor body can be fully depleted when the transistor is turned on. With regard to finFET transistors, the gate material and the electrode only contact the sidewalls of the semiconductor body, such that two separate channels are formed (rather than three in tri-gate transistors).
Embodiments of the present description relate to the formation of source/drain contacts within non-planar transistors, wherein a titanium-containing contact interface may be used in the formation of the source/drain contact with a discreet titanium silicide formed between the titanium-containing interface and a silicon-containing source/drain structure.
The non-planar transistor, shown as a tri-gate transistor, may include at least one non-planar transistor fin 112. The non-planar transistor fin 112 may have a top surface 114 and a pair of laterally opposite sidewalls, sidewall 116 and opposing sidewall 118, respectively.
As further shown in
The gate dielectric layer 124 may be formed from any well-known gate dielectric material, including but not limited to silicon dioxide (SiO2), silicon oxynitride (SiOxNy), silicon nitride (Si3N4), and high-k dielectric materials such as hafnium oxide, hafnium silicon oxide, lanthanum oxide, lanthanum aluminum oxide, zirconium oxide, zirconium silicon oxide, tantalum oxide, titanium oxide, barium strontium titanium oxide, barium titanium oxide, strontium titanium oxide, yttrium oxide, aluminum oxide, lead scandium tantalum oxide, and lead zinc niobate. The gate dielectric layer 124 can be formed by well-known techniques, such as by conformally depositing a gate dielectric material and then patterning the gate dielectric material with well-known photolithography and etching techniques, as will be understood to those skilled in the art.
The gate electrode 126 can be formed of any suitable gate electrode material. In an embodiment of the present disclosure, the gate electrode 126 may be formed from materials that include, but are not limited to, polysilicon, tungsten, ruthenium, palladium, platinum, cobalt, nickel, hafnium, zirconium, titanium, tantalum, aluminum, titanium carbide, zirconium carbide, tantalum carbide, hafnium carbide, aluminum carbide, other metal carbides, metal nitrides, and metal oxides. The gate electrode 126 can be formed by well-known techniques, such as by blanket depositing a gate electrode material and then patterning the gate electrode material with well-known photolithography and etching techniques, as will be understood to those skilled in the art.
A source region and a drain region (not shown in
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
As previously discussed, in one embodiment, the first dielectric material layer 152 and the dielectric material layer 168 differs from dielectric material of both the gate spacers 144 and the capping structure 166, such that the etching of the first dielectric material layer 152 and the second dielectric layer 168 may be selective to the gate spacers 144 and the capping structure 166 (i.e. etches faster). Thus, the recessed non-planar transistor 162 is protected during the formation of the contact opening 182. This allows for the formation of a relatively large sized source/drain contact 190, which may increase the transistor drive current performance, without the risk of shorting between the source/drain contact 190 and the recessed non-planar transistor gate 162.
The use of the titanium-containing contact interface layer 184 may eliminate the conventional use of fully silicided nickel-containing contact interface layers, such nickel silicide and platinum nickel silicide. Nickel is a highly mobile element which tends to rapidly diffuse outside of an intended contact area. Such diffusion may result in source/drain shorts, as will be understood to those skilled in the art. Further, the use of the titanium-containing contact interface layer 184 may eliminate the need for a silicide pre-clean step, which may reduce the chance of having shorting between source/drain contact 190 and the recessed non-planar transistor gate 162, as previously discussed, as such a pre-clean step may remove material from the capping structure 166 and/or the gate spacers 144.
It is understood that the subject matter of the present description is not necessarily limited to specific applications illustrated in
Having thus described in detail embodiments of the present invention, it is understood that the invention defined by the appended claims is not to be limited by particular details set forth in the above description, as many apparent variations thereof are possible without departing from the spirit or scope thereof.
Number | Name | Date | Kind |
---|---|---|---|
5399415 | Chen et al. | Mar 1995 | A |
5846621 | Nagamatsu | Dec 1998 | A |
6030692 | Auger | Feb 2000 | A |
6136697 | Wu | Oct 2000 | A |
6331481 | Stamper et al. | Dec 2001 | B1 |
6617226 | Suguro et al. | Sep 2003 | B1 |
6720261 | Anderson et al. | Apr 2004 | B1 |
7456471 | Anderson et al. | Nov 2008 | B2 |
7528025 | Brask et al. | May 2009 | B2 |
7936025 | Chau et al. | May 2011 | B2 |
9177867 | Pradhan et al. | Nov 2015 | B2 |
9202699 | Rosenbaum et al. | Dec 2015 | B2 |
20020130372 | Kwon et al. | Sep 2002 | A1 |
20020155637 | Lee | Oct 2002 | A1 |
20030035947 | Heberger et al. | Feb 2003 | A1 |
20040161924 | Chen et al. | Aug 2004 | A1 |
20040203211 | Yang et al. | Oct 2004 | A1 |
20050019993 | Lee et al. | Jan 2005 | A1 |
20050023133 | Lippitt et al. | Feb 2005 | A1 |
20050037557 | Doczy et al. | Feb 2005 | A1 |
20050051854 | Cabral et al. | Mar 2005 | A1 |
20050093081 | Belyansky et al. | May 2005 | A1 |
20060006466 | Iinuma | Jan 2006 | A1 |
20060046449 | Liaw | Mar 2006 | A1 |
20060071275 | Brask et al. | Apr 2006 | A1 |
20060088967 | Hsiao et al. | Apr 2006 | A1 |
20060099783 | Gluschenkov et al. | May 2006 | A1 |
20060157749 | Okuno | Jul 2006 | A1 |
20060175669 | Kim et al. | Aug 2006 | A1 |
20060189058 | Lee et al. | Aug 2006 | A1 |
20060223290 | Belyansky et al. | Oct 2006 | A1 |
20070066184 | Nagamoto et al. | Mar 2007 | A1 |
20070111435 | Kim et al. | May 2007 | A1 |
20070148881 | Tseng et al. | Jun 2007 | A1 |
20070161170 | Orlowski | Jul 2007 | A1 |
20080001187 | Booth et al. | Jan 2008 | A1 |
20080014710 | Bian et al. | Jan 2008 | A1 |
20080067613 | Anderson et al. | Mar 2008 | A1 |
20080090397 | Brask et al. | Apr 2008 | A1 |
20080233699 | Booth et al. | Sep 2008 | A1 |
20080265321 | Yu et al. | Oct 2008 | A1 |
20080283906 | Bohr et al. | Nov 2008 | A1 |
20080290380 | Sheu et al. | Nov 2008 | A1 |
20090032887 | Jang et al. | Feb 2009 | A1 |
20090081836 | Liu et al. | Mar 2009 | A1 |
20090142991 | Moon | Jun 2009 | A1 |
20090246973 | Clark | Oct 2009 | A1 |
20090321841 | Hoentschel et al. | Dec 2009 | A1 |
20100032728 | Hao et al. | Feb 2010 | A1 |
20100048007 | Lee et al. | Feb 2010 | A1 |
20100105215 | Sugawara et al. | Apr 2010 | A1 |
20100133614 | Beyer et al. | Jun 2010 | A1 |
20100155842 | Anderson et al. | Jun 2010 | A1 |
20100270627 | Chang et al. | Oct 2010 | A1 |
20110034026 | Sunayama et al. | Feb 2011 | A1 |
20110108930 | Cheng et al. | May 2011 | A1 |
20110147812 | Steigerwald et al. | Jun 2011 | A1 |
20110147831 | Steigerwald et al. | Jun 2011 | A1 |
20110147851 | Thomas et al. | Jun 2011 | A1 |
20110147858 | Lim et al. | Jun 2011 | A1 |
20110151250 | Yasuda et al. | Jun 2011 | A1 |
20110156107 | Bohr et al. | Jun 2011 | A1 |
20110204505 | Pagaila et al. | Aug 2011 | A1 |
20110217541 | Shimano et al. | Sep 2011 | A1 |
20110237062 | Na et al. | Sep 2011 | A1 |
20110272739 | Lee et al. | Nov 2011 | A1 |
20110281509 | Tanaka et al. | Nov 2011 | A1 |
20120001266 | Lim et al. | Jan 2012 | A1 |
20120034449 | Imamura et al. | Feb 2012 | A1 |
20120058616 | Ahn et al. | Mar 2012 | A1 |
20120313170 | Chang et al. | Dec 2012 | A1 |
20130062669 | Chen et al. | Mar 2013 | A1 |
20130065371 | Wei et al. | Mar 2013 | A1 |
20130248952 | Rosenbaum et al. | Sep 2013 | A1 |
20130334713 | Xu et al. | Dec 2013 | A1 |
20140117425 | Pradhan et al. | May 2014 | A1 |
20150041926 | Pradhan et al. | Feb 2015 | A1 |
20160035724 | Pradhan et al. | Feb 2016 | A1 |
20160035725 | Pradhan et al. | Feb 2016 | A1 |
20160049499 | Rosenbaum et al. | Feb 2016 | A1 |
Number | Date | Country |
---|---|---|
1598026 | Mar 2005 | CN |
1846313 | Oct 2006 | CN |
1848454 | Oct 2006 | CN |
1925118 | Mar 2007 | CN |
1930668 | Mar 2007 | CN |
1947242 | Apr 2007 | CN |
101006579 | Jul 2007 | CN |
101584025 | Nov 2009 | CN |
101661957 | Mar 2010 | CN |
101764158 | Jun 2010 | CN |
101803005 | Aug 2010 | CN |
101908499 | Dec 2010 | CN |
102034758 | Apr 2011 | CN |
102104061 | Jun 2011 | CN |
2000031291 | Jan 2000 | JP |
2002-184981 | Jun 2002 | JP |
2004-128314 | Apr 2004 | JP |
2010-050215 | Mar 2010 | JP |
10-2002-0056285 | Jul 2002 | KR |
10-2004-0050519 | Jun 2004 | KR |
10-0585178 | May 2006 | KR |
10-0653711 | Dec 2006 | KR |
10-2007-0122319 | Dec 2007 | KR |
10-2008-0021918 | Mar 2008 | KR |
10-2009-0012793 | Feb 2009 | KR |
200741982 | Nov 2007 | TW |
201110324 | Mar 2011 | TW |
201123448 | Jul 2011 | TW |
201208078 | Feb 2012 | TW |
201236153 | Sep 2012 | TW |
2008053008 | May 2008 | WO |
2011087571 | Jul 2011 | WO |
2011090571 | Jul 2011 | WO |
2013048449 | Apr 2013 | WO |
2013048516 | Apr 2013 | WO |
2013048524 | Apr 2013 | WO |
2013085490 | Jun 2013 | WO |
2013095527 | Jun 2013 | WO |
Entry |
---|
Office Action received for Taiwan Patent Application No. 101133821, mailed on Dec. 25, 2014, 7 pages of English Translation and 9 pages of Taiwan Office Action. |
Office Action received for Taiwan Patent Application No. 101133821, mailed on Aug. 6, 2014, 7 pages of English Translation and 9 pages of Taiwan Office Action. |
Office Action received for Japanese Patent Application No. 2014-533283, mailed on Feb. 10, 2015, 2 pages of English Translation and 1 page of Japanese Office Action. |
International Preliminary Report on Patentability and Written Opinion received for PCT Patent Application No. PCT/US2011/054294, mailed on Apr. 10, 2014, 5 pages. |
International Search Report and Written Opinion received for PCT Patent Application No. PCT/US2011/054294, mailed on May 15, 2012, 8 pages. |
International Preliminary Report on Patentability and Written Opinion received for PCT Patent Application No. PCT/US2011/054464, mailed on Apr. 10, 2014, 4 pages. |
International Search Report and Written Opinion received for PCT Patent Application No. PCT/US2011/054464, mailed on May 15, 2012, 9 pages. |
International Preliminary Report on Patentability and Written Opinion received for PCT Patent Application No. PCT/US2011/054479, mailed on Apr. 10, 2014, 6 pages. |
International Search Report and Written Opinion received for PCT Patent Application No. PCT/US2011/054479, mailed on May 16, 2012, 9 pages. |
International Preliminary Report on Patentability and Written Opinion received for PCT Patent Application No. PCT/US2011/063433, mailed on Jun. 19, 2014, 10 pages. |
International Search Report and Written Opinion received for PCT Patent Application No. PCT/US2011/063433, mailed on Jul. 20, 2012, 9 pages. |
International Preliminary Report on Patentability and Written Opinion received for PCT Patent Application No. PCT/US2011/066921, mailed on Jul. 3, 2014, 8 pages. |
International Search Report and Written Opinion received for PCT Patent Application No. PCT/US2011/066921, mailed on Sep. 27, 2012, 11 pages. |
Office Action received for Korean Patent Application No. 10-2014-7007165, mailed on Apr. 14, 2015, 3 page of English Translation and 5 pages of Korean Office Action. |
Office Action received for Korean Patent Application No. 10-2014-7007872, mailed on Apr. 28, 2015, 4 page of English Translation and 5 pages of Korean Office Action. |
Office Action received for Taiwan Patent Application No. 101134489, mailed on May 1, 2015, 2 pages of Taiwan Office Action and 1 page of Search Report. |
Office Action received for Taiwan Patent Application No. 101135607, mailed on May 8, 2015, 5 pages of Taiwan Office Action and 1 page of English Search report. |
Extended European Search Report received for European Patent Application No. 11873428.4, mailed on Jul. 8, 2015, 9 pages. |
Extended European Search Report received for European Patent Application No. 11873523.2, mailed on May 18, 2015, 8 pages. |
Notice of Allowance received for Taiwan Patent Application No. 101134489, dated Aug. 26, 2015, 2 pages of Taiwan Notice of Allowance and 1 page of English Translation. |
Notice of Allowance received for Taiwan Patent Application No. 101135607, dated Aug. 26, 2015, 2 pages of Taiwan Notice of Allowance and 1 page of English Translation. |
Office Action received for Korean Patent Application No. 10-2014-7007165, dated Dec. 18, 2015, 5 pages of English Translation and 5 pages of Korean Office Action. |
Office Action received for Korean Patent Application No. 10-2014-7007165, dated Oct. 19, 2015, 9 pages of English Translation and 3 pages of Korean Office Action. |
Office Action received for Korean Patent Application No. 10-2015-7027031, dated Nov. 18, 2015, 5 pages of English Translation and 6 pages of Korean Office Action. |
Office Action received for Korean Patent Application No. 10-2014-7007872, dated Feb. 4, 2016, 4 page of English Translation only. |
Office Action received for Taiwan Patent Application No. 101144138, dated Feb. 17, 2016, 6 pages of Taiwan Office Action and 1 page English Search report. |
Office Action received for Chinese Patent Application No. 201180073728.1, dated Dec. 2, 2015, 9 pages of English Translation and 8 pages of Chinese Office Action. |
Office Action received for Chinese Patent Application No. 201180073809.1, dated Dec. 28, 2015, 8 pages of Chinese Office Action. |
Office Action received for Taiwan Patent Application No. 101133821, dated May 19, 2016, 8 pages of English Translation and 5 pages of Taiwan Office Action. |
Office Action received for German Patent Application No. 112011105925.6, dated Feb. 29, 2016, 4 pages of English Translation and 4 pages of German Office Action. |
Office Action received for Chinese Patent Application No. 201180075347.7, dated Mar. 23, 2016, 10 pages of Chinese Office Action including Search Report. |
Final Office Action received for Korean Patent Application No. 10-2014-7007872, dated Aug. 8, 2016, 5 pages of Korean Office Action including 2 pages of English Translation. |
Notice of Allowance received for Chinese Patent Application No. 201180073809.1, dated Aug. 8, 2016, 4 pages of Notice of Allowance including 2 pages of English Translation. |
Notice of Allowance received for Korean Patent Application No. 10-2014-7007872, dated Sep. 6, 2016, 3 pages of Notice of Allowance Only. |
Office Action and Search Report received for Chinese Patent Application No. 201180074516.5, dated Sep. 38, 2016, 21 pages of Chinese Office Action including 12 pages of English Translation. |
Notice of Allowance received for Chinese Patent Application No. 201180075347.7, dated Aug. 24, 2016, 4 pages of Chinese Office Action including 2 pages of English Translation. |
Notice of Allowance received for Taiwan Patent Application No. 101144138, dated Jul. 20, 2016, 3 pages of Notice of Allowance including 1 page of English Translation. |
Office Action received for Korean Patent Application No. 10-2015-7027031, dated Jul. 28, 2016, 5 pages of Office Action including 2 pages of English Translation. |
Office Action received for Korean Patent Application No. 10-2015-7027031, dated Jun. 10, 2016, 5 pages of Office Action including 2 pages of English Translation. |
Office Action received for Chinese Patent Application No. 201180073728.1, dated Jul. 5, 2016, 24 pages of Office Action including 13 pages of English Translation. |
Office Action and Search Report received for Taiwanese Patent Application No. 104131442, dated Sep. 22, 2016, 3 pages of Taiwanese Office Action only. |
Office Action received for Korean Patent Application No. 10-2015-7015842, dated Sep. 21, 2016, 5 pages of Korean Office Action and 1 page of English Translated Summary of Office Action. |
Notice of Allowance received for Taiwan Patent Application No. 101133821, dated Aug. 24, 2016, 2 pages of Notice of Allowance Only. |
Office Action received for Chinese Patent Application No. 201180074516.5, dated Dec. 16, 2016, 21 pages (12 pages of English Translation and 9 pages of Chinese Office Action). |
Office Action and Search Report received for Taiwan Patent Application No. 104131438, dated Feb. 18, 2017, 3 pages of Taiwan Office Action and Search Report only. |
Notice of Allowance received for Taiwan Patent Application No. 104131438, dated Apr. 28, 2017, 3 pages of NOA including 1 page of English Translation. |
Office Action received for Chinese Patent Application No. 201180074516.5, dated Apr. 6, 2017, 22 pages of Chinese Office Action including 14 pages of English Translation. |
Office Action received for Chinese Patent Application No. 201180074516.5, dated Jan. 26, 2016, 17 pages of English Translation and 10 pages of Chinese Office Action. |
Number | Date | Country | |
---|---|---|---|
20150155385 A1 | Jun 2015 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 13992550 | US | |
Child | 14618414 | US |