Substrate treating apparatus with parallel gas supply pipes and a gas exhaust pipe

Information

  • Patent Grant
  • 10290521
  • Patent Number
    10,290,521
  • Date Filed
    Wednesday, November 25, 2015
    8 years ago
  • Date Issued
    Tuesday, May 14, 2019
    5 years ago
Abstract
A substrate treating method for treating substrates with a substrate treating apparatus having an indexer section, a treating section and an interface section includes performing resist film forming treatment in parallel on a plurality of stories provided in the treating section and performing developing treatment in parallel on a plurality of stories provided in the treating section.
Description
BACKGROUND OF THE INVENTION

(1) Field of the Invention


This invention relates to a substrate treating apparatus for performing a series of treatments of substrates such as semiconductor wafers, glass substrates for liquid crystal displays, glass substrates for photomasks, and substrates for optical disks (hereinafter called simply “substrates”).


(2) Description of the Related Art


Conventionally, a substrate treating apparatus is used to form a resist film on substrates, allows the substrates having the resist film formed thereon to be exposed in a separate exposing machine, and develops the exposed substrates. Specifically, the substrate treating apparatus includes a plurality of blocks each having various chemical treating units such as coating units for forming resist film and heat-treating units arranged with a single main transport mechanism. This apparatus transports substrates to each block to be treated therein (as disclosed in Japanese Unexamined Patent Publication No. 2003-324139, for example).


The conventional apparatus with such a construction has the following drawback.


In the conventional apparatus, the main transport mechanism goes through five to 10 transporting steps for treating each substrate in its block, and each transporting step takes several seconds. Supposing that the number of transporting steps is six and each step takes five seconds, the throughput in the block can be raised up to 30 seconds per substrate (or 120 substrates per hour). However, there is not much room for reducing the number of transporting steps for the single main transport mechanism or shortening the time for each transporting step. Hence, it is difficult to achieve a further improvement in throughput of each block. It is therefore difficult to improve the throughput of the entire apparatus. One possible solution is to employ multiple main transport mechanisms. However, an increase in the number of main transport mechanisms in each block entails the inconvenience of increasing the chemical treating units and heating units, thereby enlarging the footprint.


SUMMARY OF THE INVENTION

One of the objectives of this invention is to provide a substrate treating apparatus that can improve throughput without enlarging the footprint of the substrate treating apparatus.


In one embodiment, a substrate treating apparatus comprising a plurality of substrate treatment lines each including a plurality of main transport mechanisms arranged horizontally, and a plurality of treating units provided for each of the main transport mechanisms for treating substrates; each of the substrate treatment lines carrying out a series of treatments of the substrates, with each of the main transport mechanisms transporting the substrates to the treating units associated therewith, and transferring the substrates to the other main transport mechanism horizontally adjacent thereto; wherein the substrate treatment lines are arranged vertically.


According to this embodiment, the plurality of substrate treatment lines are arranged vertically, so that the substrates are treated in parallel through the respective substrate treatment lines. This realizes an increased throughput of the substrate treating apparatus. Since the substrate treatment lines are arranged vertically, an increase in the installation area of the substrate treating apparatus can be avoided.


The horizontal arrangement of the main transport mechanisms is arbitrary. For example, the main transport mechanisms may be arranged in one row or a plurality of rows extending in one direction. The main transport mechanisms may be arranged at different points on an imaginary curve, or may be arranged in a zigzag pattern. The arrangement of the treating units associated with each main transport mechanism is also arbitrary. The treating units may be arranged horizontally, stacked vertically, or arranged crisscross in a matrix form.


In an alternate embodiment, the main transport mechanisms and the treating units in the respective substrate treatment lines may be in substantially the same arrangement in plan view. One of the benefits realized by this arrangement is that the apparatus construction can be simplified.


The substrate treating apparatus may further comprise gas supply openings for supplying a gas into transporting spaces where the main transport mechanisms are installed, and gas exhaust openings for exhausting the gas from the transporting spaces. This provides the benefit of maintaining the transportation areas substantially free from particulate matter.


In addition, the area of the transporting spaces for each substrate treatment line may be blocked off and separate gas supply openings and gas exhaust openings can be provided for each substrate treatment line. This will result in even cleaner transporting spaces.


The gas supply openings may be formed in a blowout unit and the gas exhaust openings formed in an exhaust unit with at least one of the gas blowout unit and the gas exhaust unit blocking off atmosphere for each of the substrate treatment lines. This realizes a simplified apparatus construction.


The gas supply openings may be arranged in a position higher than the gas exhaust openings further reducing possibility of particulate contamination.


The gas supply openings may be arranged over the transporting spaces, and the gas exhaust openings under the transporting spaces. This arrangement results in downward gas currents and helps to keep the transporting spaces cleaner.


In still another embodiment, the apparatus may further comprise an indexer's transport mechanism for transporting the substrates to and from a cassette for storing a plurality of substrates, wherein the indexer's transport mechanism transfers the substrates to and from an end transport mechanism which is one of the main transport mechanisms located in one end region of each of the substrate treatment lines, the indexer's transport mechanism transferring the substrates to and from an upper one of the end transport mechanisms at a height adjacent a lower portion of the upper one of the end transport mechanisms, and transferring the substrates to and from a lower one of the end transport mechanisms at a height adjacent an upper portion of the lower one of the end transport mechanisms. Since the upper and lower substrate transfer positions are close to each other, the indexer's transport mechanism moves a reduced amount vertically. This improves the operating efficiency of the indexer's transport mechanism.


The apparatus may further comprise a receiver provided between the indexer's transport mechanism and each end transport mechanism for receiving the substrates, the indexer's transport mechanism transferring the substrates through the receiver. The transfer of substrates through the receiver can improve the transporting efficiency over the case of transferring the substrates directly between the transport mechanisms.


In yet another embodiment, a substrate treating apparatus comprises a plurality of treating blocks arranged horizontally, each including treating units arranged on each of upper and lower stories, and a main transport mechanism provided for each of the stories for transporting substrates to the treating units on each of the stories; wherein a series of treatments is performed for the substrates by transferring the substrates between the main transport mechanisms of the treating blocks adjacent each other on the same story.


According to this embodiment, substrates are transported to and from the plurality of treating blocks arranged horizontally, and in parallel through the different stories. A series of treatments are performed on the substrates in parallel on the respective stories, each having the plurality of treating blocks. This realizes an increased throughput of the substrate treating apparatus. Since the treating blocks have a layered structure with a plurality of stories arranged vertically, an increase in the installation area of the substrate treating apparatus can be avoided.


In the embodiment noted above, each of the treating blocks may have a housing for collectively accommodating the treating units and the main transport mechanisms included in each of the treating blocks. Then, each treating block can be handled as a unit, thereby simplifying the manufacture and repair of the substrate treating apparatus.


Each of the treating blocks may further include a shielding plate disposed between the respective stories, gas supply openings for supplying a clean gas into a transporting space of the main transport mechanism on each story, and gas exhaust openings for exhausting the gas from the transporting space of the main transport mechanism on each story. This construction can prevent any particles generated by each main transport mechanism from reaching the other story. The transporting space on each story can also be kept clean.


In the above construction, the gas supply openings may be formed in a blowout unit, and the gas exhaust openings in an exhaust unit, at least one of the gas blowout unit and the gas exhaust unit acting as the shielding plate. This simplifies the apparatus construction.


The gas supply openings of each transporting space may be arranged in a position higher than the gas exhaust openings of the transporting space. Then, the air currents in each transporting space form a down-flow, which can keep the transporting space even cleaner.


The apparatus may further comprise an indexer's transport mechanism for transporting the substrates to and from a cassette for storing a plurality of substrates, and for transporting the substrates to the main transport mechanisms on the respective stories of an end one of the treating blocks, wherein the indexer's transport mechanism transfers the substrates, in positions adjacent each other, to and from the main transport mechanisms on the respective stories of the end one of the treating blocks. This enables the indexer's transport mechanism to perform reduced amount of vertical movement, thereby improving the operating efficiency of the indexer's transport mechanism.


The above construction may further comprise substrate receivers provided between the main transport mechanisms on the respective stories of the end one of the treating blocks and the indexer's transport mechanism, the indexer's transport mechanism transferring the substrates through each of the receivers. This construction realizes an improved transporting efficiency compared to transferring the substrates directly between the transport mechanisms.


In a still another embodiment, a substrate treating apparatus comprises an indexer section including an indexer's transport mechanism for transporting substrates to and from a cassette for storing a plurality of substrates; a coating block disposed adjacent the indexer section, and including coating units and heat-treating units arranged on each of upper and lower stories for forming resist film on the substrates, and a main transport mechanism disposed on each story for transporting the substrates to and from the coating units and the heat-treating units on the each story; a developing block disposed adjacent the coating block, and including developing units and heat-treating units arranged on each of upper and lower stories for developing the substrates, and a main transport mechanism disposed on each story for transporting the substrates to and from the developing units and the heat-treating units on the each story; and an interface section disposed adjacent the developing block, and including an interface's transport mechanism for transporting the substrates to and from an exposing machine provided separately from the apparatus; wherein the indexer's transport mechanism transfers the substrates to and from the main transport mechanism on each story of the coating block; the main transport mechanism on each story of the coating block transfers the substrates to and from the main transport mechanism on the same story of the developing block; and the interface's transport mechanism transfers the substrates to and from the main transport mechanism on each story of the developing block.


According to this embodiment, the indexer's transport mechanism takes the substrates out of the cassette in order, and transfers these substrates to the main transport mechanisms on the respective stories of the coating block. Each main transport mechanism of the coating block transports the substrates to the associated coating units and heat-treating units. Each treatment unit carries out a predetermined treatment of the substrates. The main transport mechanism on each story of the coating block transfers the substrates having resist film formed thereon to the main transport mechanism on the same story of the adjoining developing block. Each main transport mechanism of the developing block transfers the substrates to the interface's transport mechanism of the adjoining interface section. The interface's transport mechanism transfers the received substrates to the exposing machine, which is an external apparatus. The exposed substrates are returned to the interface section again. The interface section's transport mechanism transfers the substrates to the main transport mechanism on each story of the developing block. Each main transport mechanism of the developing block transports the substrates to the associated developing units and heat-treating units. Each treating unit carries out a predetermined treatment of the substrates. The main transport mechanism on each story of the developing block transfers the developed substrates the main transport mechanism on the same story of the adjoining coating block. The main transport mechanism on each story of the coating block transfers the substrates to the indexer's transport mechanism of the indexer section. The indexer's transport mechanism stores the substrates in a predetermined cassette. According to this construction, as described above, the coating block and developing block carry out the resist film forming treatment and developing treatment in parallel on each story. This construction, therefore, increases the treating efficiency of the substrate treating apparatus. Since the coating block and developing block have a layered structure with a plurality of stories arranged vertically, an increase in the footprint can be avoided.


The apparatus may further comprise a controller for controlling the interface's transport mechanism to transport the substrates to the exposing machine in an order in which the indexer's transport mechanism has taken the substrates out of the cassette. This helps with tracking multiple substrates within the apparatus.


The interface section may further include a plurality of buffers to temporarily store the substrates. The controller being arranged to control the interface's transport mechanism, when the substrates are delivered from the developing block in an order different from the order in which the indexer's transport mechanism has taken the substrates out of the cassette, to receive the substrates and transport the substrates to the buffers. The substrates are transferred to the buffers in the event that the substrates are delivered from the developing block in an order different from the order in which the indexer's transport mechanism initially took the substrates out of the cassette. This allows the developing block to deliver succeeding substrates. Further, the order of transporting the substrates from the interface section to the exposing machine may be adjusted to the order in which the indexer's transport mechanism has taken the substrates out of the cassette. Thus, the substrates can be treated conveniently in a predetermined order.


The coating units for forming resist film on the substrates may include a resist film coating unit for applying a resist film material to the substrates, and an anti-reflection film coating unit for applying an anti-reflection film forming solution to the substrates.


This specification discloses several embodiments directed to the following substrate treating apparatus:


(1) A substrate treating apparatus is provided wherein the series of treatments carried out in each of the substrate treatment lines is the same.


According to the embodiment defined in (1) above, the apparatus construction can be simplified.


(2) A substrate treating apparatus is provided wherein said treating units include solution treating units for treating the substrates with a solution, and heat-treating units for heat-treating the substrates.


(3) A substrate treating apparatus is provided in another embodiment wherein said treating units include solution treating units for treating the substrates with a solution, and heat-treating units for heat-treating the substrates.


According to the embodiment defined in (2) and (3) above, various treatments can be carried out for the substrates.


(4) A substrate treating apparatus is provided further comprising a single, second gas supply pipe for supplying a clean gas to each of the treating units associated with the respective main transport mechanisms arranged vertically.


According to the embodiment defined in (4) above, the installation area can be reduced.


(5) A substrate treating apparatus is provided in which the main transport mechanisms on the respective stories of each treating block are arranged in the same position in plan view.


According to the embodiment defined in (5) above, the apparatus construction can be simplified.


(6) A substrate treating apparatus is provided in which the treating units arranged vertically of each treating block perform the same treatment.


According to the embodiment defined in (6) above, the apparatus construction can be simplified.


(7) A substrate treating apparatus is provided further comprising a single, second gas supply pipe for supplying a clean gas to the treating units arranged vertically.


According to the embodiment defined in (7) above, the installation area can be reduced.


(8) A substrate treating apparatus is provided wherein the treating units on each story are stacked.


According to the embodiment defined in (8) above, the apparatus construction can be simplified.





BRIEF DESCRIPTION OF THE DRAWINGS

For the purpose of illustrating the invention, there are shown in the drawings several forms which are presently preferred, it being understood, however, that the invention is not limited to the precise arrangement and instrumentalities shown.



FIG. 1 is a plan view showing an outline of a substrate treating apparatus according to an embodiment of the present invention;



FIG. 2 is a schematic side view showing an arrangement of treating units included in the substrate treating apparatus;



FIG. 3 is a schematic side view showing an arrangement of treating units included in the substrate treating apparatus;



FIG. 4 is a view in vertical section taken on line a-a of FIG. 1;



FIG. 5 is a view in vertical section taken on line b-b of FIG. 1;



FIG. 6 is a view in vertical section taken on line c-c of FIG. 1;



FIG. 7 is a view in vertical section taken on line d-d of FIG. 1;



FIG. 8A is a plan view of coating units;



FIG. 8B is a sectional view of a coating unit,



FIG. 9 is a perspective view of a main transport mechanism;



FIG. 10 is a control block diagram of the substrate treating apparatus according to an embodiment of the present invention;



FIG. 11 is a flow chart of a series of treatments of wafers W; and



FIG. 12 is a view schematically showing operations repeated by each transport mechanism.





DETAILED DESCRIPTION OF SPECIFIC EMBODIMENTS

Embodiments of this invention will be described in detail hereinafter with reference to the drawings.



FIG. 1 is a plan view showing an outline of a substrate treating apparatus according to an embodiment of the present invention. FIGS. 2 and 3 are schematic side views showing an arrangement of treating units included in the substrate treating apparatus. FIGS. 4 through 7 are views in vertical section taken on lines a-a, b-b, c-c and d-d of FIG. 1, respectively.


This embodiment provides a substrate treating apparatus for forming resist film on substrates (e.g. semiconductor wafers) W, and developing exposed wafers or substrates W. This apparatus is divided into an indexer section (hereinafter called “ID section”) 1, a treating section 3, and an interface section (hereinafter called “IF section”) 5. The ID section 1 and IF section 5 are arranged adjacent to and on the opposite sides of the treating section 3. An exposing machine EXP which is an external apparatus separate from this apparatus is disposed adjacent to the IF section 5.


The ID section 1 takes wafers W out of each cassette C, which stores a plurality of wafers W, and deposits wafers W in the cassette C. The ID section 1 has a cassette table 9 for receiving cassettes C and an ID's transport mechanism TID for transporting wafers W to and from each cassette C. The ID's transport mechanism TID corresponds to the indexer's transport mechanism in this embodiment.


The treating section 3 includes four main transport mechanisms T1, T2, T3 and T4. The treating section 3 is divided into a first to a fourth cells 11, 12, 13 and 14 associated with the respective main transport mechanisms T1, T2, T3 and T4. The first and third cells 11 and 13 are used for forming resist film on the wafers W. The second and fourth cells 12 and 14 are used for developing the wafers W. Each of the cells 11-14 has a plurality of treating units (to be described hereinafter). The main transport mechanisms T1, T2, T3 and T4 transport the wafers W to and from the treating units of the respective cells 11-14.


The first and second cells 11 and 12 juxtaposed horizontally are connected to each other to form a substrate treatment line Lu extending between the ID section 1 and IF section 5. The third and fourth cells 13 and 14 juxtaposed horizontally are also connected to each other to form a substrate treatment line Ld extending between the ID section 1 and IF section 5. These two substrate treatment lines Lu and Ld are arranged one over the other. In other words, the treating section 3 has a layered structure with the plurality of substrate treatment lines Lu and Ld arranged vertically.


The substrate treatment lines Lu and Ld are arranged one over the other to adjoin each other. That is, the first cell 11 is located over the third cell 13, and the second cell 12 over the fourth cell 14. Therefore, the treating section 3 may be constructed easily by horizontally arranging a treating block Ba having the first and third cells 11 and 13 formed integrally, and a treating block Bb having the second and fourth cells 12 and 14 formed integrally.


The IF section 5 transfers wafers W to and from the exposing machine EXP. The IF section 5 has IF's transport mechanisms TIF for transporting wafers W. The IF's transport mechanisms TIF include a first transport mechanism TIFA and a second transport mechanism TIFB. The first transport mechanism TIFA and second transport mechanism TIFB correspond to the interface's transport mechanisms in this embodiment.


The ID's transport mechanism TID transfers wafers W to and from the main transport mechanisms T1 and T3 of the first and third cells 11 and 13 located adjacent the ID section 1. The main transport mechanisms T1-T4 of the cells 11-14 transfer wafers W to and from the other cells connected thereto on the same stories. The IF's transport mechanisms TIF transfer wafers W to and from the main transport mechanisms T2 and T4 of the second and fourth cells 12 and 14 located adjacent the IF section 5. As a result, wafers W are transported between the ID section 1 and IF section 5 in parallel through the two substrate treatment lines Lu and Ld, to undergo a series of treatments in each of the substrate treatment lines Lu and Ld. The main transport mechanisms T1 and T3 correspond to the end transport mechanisms in this embodiment.


This apparatus includes receivers PASS1 and PASS3 for transferring wafers W between the ID's transport mechanism TID and main transport mechanisms T1 and T3. Similarly, a receiver PASS2 is provided for transferring wafers W between the main transport mechanisms T1 and T2, and a receiver PASS4 for transferring wafers W between the main transport mechanisms T3 and T4. Further, receivers PASS5 and PASSE are provided for transferring wafers W between the main transport mechanisms T2 and T4 and IF's transport mechanisms TIF. Each of the receivers PASS1-PASSE has a plurality of support pins projecting therefrom, for receiving a wafer W in a substantially horizontal position on these support pins.


[ID Section 1]


The ID section 1 will be described next. The cassette table 9 can receive four cassettes C arranged in a row. The ID's transport mechanism TID has a movable base 21 for moving horizontally alongside the cassette table 9 in the direction of arrangement of the cassettes C, a lift shaft 23 vertically extendible and contractible relative to the movable base 21, and a holding arm 25 swivelable on the lift shaft 23, and extendible and retractable radially of the swivel motion, for holding a wafer W. The ID's transport mechanism TID can transport wafers W between each cassette C and the receivers PASS1 and PASS3.


[First Cell 11]


A belt-like transporting space A1 for transporting wafers W extends through the center of the first cell 11 and parallel to the direction of arrangement of the first and second cells 11 and 12. The treating units of the first cell 11 are coating units 31 for applying a treating solution to the wafers W, and heat-treating units 41 for heat-treating the wafers W. The coating units 31 are arranged on one side of the transporting space A1, while the heat-treating units 41 are arranged on the other side thereof.


The coating units 31 are arranged vertically and horizontally, each facing the transporting space A1. In this embodiment, four coating units 31 in total are arranged in two columns and two rows. The coating units 31 include anti-reflection film coating units BARC for forming anti-reflection film on the wafers W, and resist film coating units RESIST for forming resist film on the wafers W. The coating units 31 correspond to the solution treating units in this embodiment.


Reference is made to FIGS. 8A and 8B. FIG. 8A is a plan view of the coating units 31. FIG. 8B is a sectional view of a coating unit 31. Each coating unit 31 includes a spin holder 32 for holding and spinning a wafer W, a cup 33 surrounding the wafer W, and a supply device 34 for supplying a treating solution to the wafer W. The two sets of spin holders 32 and cups 33 at each level are juxtaposed with no partition wall or the like in between. The supply device 34 includes a plurality of nozzles 35, a gripper 36 for gripping one of the nozzles 35, and a nozzle moving mechanism 37 for moving the gripper 36 to move one of the nozzles 35 between a treating position above the wafer W and a standby position away from above the wafer W. Each nozzle 35 has one end of a treating solution pipe 38 connected thereto. The treating solution pipe 38 is arranged movable to permit movement of the nozzle 35 between the standby position and treating position. The other end of each treating solution pipe 38 is connected to a treating solution source (not shown). Specifically, in the case of antireflection film coating units BARC, the treating solution sources supply different types of treating solution for antireflection film to the respective nozzles 35. In the case of resist film coating units RESIST, the treating solution sources supply different types of resist film material to the respective nozzles 35.


The nozzle moving mechanism 37 has first guide rails 37a and a second guide rail 37b. The first guide rails 37a are arranged parallel to each other and outwardly of the two cups 33 arranged sideways. The second guide rail 37b is slidably supported by the two first guide rails 37a and disposed above the two cups 33. The gripper 36 is slidably supported by the second guide rail 37b. The first guide rails 37a and second guide rail 37b take guiding action substantially horizontally and in directions substantially perpendicular to each other. The nozzle moving mechanism 37 further includes drive members (not shown) for sliding the second guide rail 37b, and sliding the gripper 36. The drive members are operable to move the nozzle 35 gripped by the gripper 36 to the treating positions above the two spin holders 32.


Referring back to FIG. 1 and FIG. 3, the plurality of heat-treating units 41 are arranged vertically and horizontally, each facing the transporting space A1. In this embodiment, three heat-treating units 41 can be arranged horizontally, and five heat-treating units 41 can be stacked vertically. Each heat-treating unit 41 has a plate 43 for receiving a wafer W. The heat-treating units 41 include cooling units CP for cooling wafers W, heating and cooling units PHP for carrying out heating and cooling treatments continually, and adhesion units AHL for heat-treating wafers W in an atmosphere of hexamethyl silazane (HMDS) vapor in order to promote adhesion of coating film to the wafers W. As shown in FIG. 5, each heating and cooling unit PHP has two plates 43, and a local transport mechanism (not shown) for moving a wafer W between the two plates 43. The various types of heat-treating units CP, PHP and AHL are arranged in appropriate positions.


Reference is made to FIG. 9. FIG. 9 is a perspective view of the main transport mechanism T1. The main transport mechanism T1 has two guide rails 51 for providing vertical guidance, and a guide rail 52 for providing horizontal guidance. The vertical guide rails 51 are fixed opposite each other at one side of the transporting space A1. In this embodiment, the vertical guide rails 51 are arranged at the side adjacent the coating units 31. The horizontal guide rail 52 is slidably attached to the vertical guide rails 51. The horizontal guide rail 52 has a base 53 slidably attached thereto. The base 53 extends transversely, substantially to the center of the transporting space A1. Further, drive members (not shown) are provided for vertically moving the horizontal guide rail 52, and horizontally moving the base 53. The drive members are operable to move the base 53 to positions for accessing the coating units 31 and heat-treating units 41 arranged vertically and horizontally.


The base 53 has a turntable 55 rotatable about a vertical axis Q. The turntable 55 has two holding arms 57a and 57b horizontally movably attached thereto for holding wafers W, respectively. The two holding arms 57a and 57b are arranged vertically close to each other. Further, drive members (not shown) are provided for rotating the turntable 55, and moving the holding arms 57a and 57b. The drive members are operable to move the turntable 55 to positions opposed to the coating units 31, heat-treating units 41 and receivers PASS1 and PASS2, and to extend and retract the holding arms 57a and 57b to and from the coating units 31 and so on.


[Third Cell 13]


The third cell 13 will be described next. Like reference numerals are used to identify like parts which are the same as in the first cell 11, and will not be described again. The layout in plan view of the main transport mechanism T3 and treating units in the third cell 13 is substantially the same as in the first cell 11. It can be said, therefore, that the coating units 31 are vertically stacked over the different stories of the first cell 11 and third cell 13. Similarly, it can be said that the heat-treating units 41 also are vertically stacked over the different stories. The arrangement of the various treating units of the third cell 13 as seen from the main transport mechanism T3 is substantially the same as the arrangement of the various treating units of the first cell 11 as seen from the main transport mechanism T1.


In the following description, when distinguishing the resist film coating units RESIST in the first and third cells 11 and 13, subscripts “1” and “3” will be affixed (for example, the resist film coating units RESIST in the first cell 11 will be referred to as “resist film coating units RESIST1”).


[First Cell 11 and Third Cell 13]


Reference is made to FIG. 4. Constructions relevant to the first cell 11 and third cell 13 will be described collectively. The receiver PASS1 is disposed between the ID section 1 and first cell 11. The receiver PASS3 is disposed between the ID section 1 and third cell 13. The receivers PASS1 and PASS3 are arranged in plan view at the ends of the transporting spaces A1 and A3 adjacent the ID section 1, respectively. Seen in a sectional view, the receiver PASS1 is disposed at a height adjacent a lower part of the main transport mechanism T1, while the receiver PASS3 is disposed at a height adjacent an upper part of the main transport mechanism T3. Therefore, the positions of receiver PASS1 and receiver PASS3 are close to each other for allowing the ID's transport mechanism TID to access the receiver PASS1 and receiver PASS3 using only a small amount of vertical movement.


Each of the receiver PASS1 and receiver PASS3 includes a plurality of (two) receivers arranged one over the other. Of the two receivers PASS1, one PASS1A serves to pass wafers W from the ID's transport mechanism TID to the main transport mechanism T1, and the wafers W are deposited on the receiver PASS1A solely by the ID's transport mechanism TID. The other receiver PASS1B serves to pass wafers W from the main transport mechanism T1 to the ID's transport mechanism TID, and the wafers W are deposited on the receiver PASS1B solely by the main transport mechanism T1. Each of the receivers PASS2, PASS4, PASS5 and PASSE described hereinafter similarly includes two receivers used for transferring wafers W in opposite directions.


The receiver PASS2 is disposed between the first cell 11 and second cell 12. The receiver PASS4 is disposed between the third cell 13 and fourth cell 14. The receivers PASS2 and PASS4 are arranged in the same position in plan view. Buffers for temporarily storing wafers W and heat-treating units for heat-treating wafers W (neither being shown) are arranged in appropriate positions above and below the receivers PASS2 and PASS4.


Each of the transporting spaces A1 and A3 has a first blowout unit 61 for blowing out a clean gas, and an exhaust unit 62 for sucking the gas. Each of the first blowout unit 61 and exhaust unit 62 is in the form of a flat box having substantially the same area as the transporting space A1 in plan view. Each of the first blowout unit 61 and exhaust unit 62 has first blowout openings 61a or exhaust openings 62a formed in one surface thereof. In this embodiment, the first blowout openings 61a or exhaust openings 62a are in the form of numerous small bores f. The first blowout units 61 are arranged over the transporting spaces A1 and A3 with the first blowout openings 61a directed downward. The exhaust units 62 are arranged under the transporting spaces A1 and A3 with the exhaust openings 62a directed upward. The atmosphere in the transporting space A1 and the atmosphere in the transporting space A3 are blocked off by the exhaust unit 62 of the transporting space A1 and the first blowout unit 61 of the transporting space A3. The first blowout openings 61a correspond to the gas supply ports in this embodiment. The exhaust openings 62a correspond to the gas exhaust ports in this embodiment. The first blowout units 61 correspond to the blowout units in this embodiment.


Referring to FIG. 5, the first blowout units 61 of the transporting spaces A1 and A3 are connected to a common, first gas supply pipe 63. The first gas supply pipe 63 extends laterally of the receivers PASS2 and PASS4 from an upper position of the transporting space A1 to a lower position of the transporting space A3, and is bent below the transporting space A3 to extend horizontally. The other end of the first gas supply pipe 63 is connected to a gas source not shown. Similarly, the exhaust units 62 of the transporting spaces A1 and A3 are connected to a common, first gas exhaust pipe 64. The first gas exhaust pipe 64 extends laterally of the receivers PASS2 and PASS4 from a lower position of the transporting space A1 to a lower position of the transporting space A3, and is bent below the transporting space A3 to extend horizontally. As the gas is blown out of each first blowout opening 61a and sucked and exhausted through each exhaust opening 62a of the transporting spaces A1 and A3, gas currents are formed to flow from top to bottom of the transporting spaces A1 and A3, thereby keeping each of the transporting spaces A1 and A3 in a clean state.


Each coating unit 31 of the first and third cells 11 and 13 has a pit portion PS extending vertically. The pit portion PS accommodates a second gas supply pipe 65 extending vertically for supplying the clean gas, and a second gas exhaust pipe 66 extending vertically for exhausting the gas. Each of the second gas supply pipe 65 and second gas exhaust pipe 66 branches at a predetermined height in each coating unit 31 to extend substantially horizontally from the pit portion PS. A plurality of branches of the second gas supply pipe 65 are connected to second blowout units 67 for blowing out the gas downward. A plurality of branches of the second gas exhaust pipe 66 are connected for communication to the bottoms of the respective cups 33. The other end of the second gas supply pipe 65 is connected to the first gas supply pipe 63 below the third cell 13. The other end of the second gas exhaust pipe 66 is connected to the first gas exhaust pipe 64 below the third cell 13. As the gas is blown out of the second blowout units 67 and exhausted through the second exhaust pipes 62a, the atmosphere inside each cup 33 is constantly maintained clean, thereby allowing for excellent treatment of the wafer W held by the spin holder 32.


The pit portions PS further accommodate piping of the treating solutions, electric wiring and the like (not shown). Thus, with the pit portions PS accommodating the piping and electric wiring provided for the coating units 31 of the first and third cells 11 and 13, the piping and electric wiring can be reduced in length.


The main transport mechanisms T1 and T3 and treating units of the first cell 11 and third cell 13 are mounted in one housing 75. (See FIG. 4). This housing 75 defines one treating block Ba. The treating block Ba integrating the first cell 11 and third cell 13 corresponds to the coating block in this embodiment. Similarly, the main transport mechanisms T2 and T4 and treating units of the second cell 12 and fourth cell 14 described hereinafter are mounted in a different housing 75. This housing 75 defines another treating block Bb. The treating block Bb integrating the second cell 12 and fourth cell 14 corresponds to the developing block in this embodiment. Thus, with the housings 75 defining the treating blocks Ba and Bb integrating the cells arranged vertically, the treating section 3 may be manufactured and assembled simply.


[Second Cell 12]


The second cell 12 will be described next. Like reference numerals are used to identify like parts which are the same as in the first cell 11 and will not be described again. The second cell 12 has a transporting space A2 formed as an extension of the transporting space A1.


The treating units of the second cell 12 are developing units DEV for developing wafers W, heat-treating units 42 for heat-treating the wafers W, and an edge exposing unit EEW for exposing peripheral regions of the wafers W. The developing units DEV are arranged at one side of the transporting space A2, and the heat-treating units 42 and edge exposing unit EEW are arranged at the other side of the transporting space A2. Preferably, the developing units DEV are arranged at the same side as the coating units 31. It is also preferable that the heat-treating units 42 and edge exposing unit EEW are arranged in the same row as the heat-treating units 41.


In one embodiment, the number of developing units DEV is four, and sets of two units DEV arranged horizontally along the transporting space A2 are stacked one over the other. Each developing unit DEV includes a spin holder 77 for holding and spinning a wafer W, and a cup 79 surrounding the wafer W. The two developing units DEV arranged at the lower level are not separated from each other by a partition wall or the like. A supply device 81 is provided for supplying developers to the two developing units DEV. The supply device 81 includes two slit nozzles 81a having a slit or a row of small bores for delivering the developers. The slit or row of small bores, preferably, has a length corresponding to the diameter of wafer W. Preferably, the two slit nozzles 81a are arranged to deliver developers of different types or concentrations. The supply device 81 further includes a moving mechanism 81b for moving each slit nozzle 81a. Thus, the slit nozzles 81a are movable, respectively, over the two spin holders 77 juxtaposed sideways.


The plurality of heat-treating units 42 are arranged sideways along the transporting space A2, and stacked one over the other. Each heat-treating unit 42 includes a heating unit HP for heating wafers W and a cooling unit CP for cooling wafers W.


The single edge exposing unit EEW is disposed in a predetermined position. The edge exposing unit EEW includes a spin holder (not shown) for holding and spinning a wafer W, and a light emitter (not shown) for exposing edges of the wafer W held by the spin holder.


The receiver PASS5 and heating and cooling units PHP are stacked in a position facing the transporting space A2 and adjacent the IF section 5. The stack of receiver PASS5 and heating and cooling units PHP has one side thereof located adjacent one of the heat-treating units 42, and is aligned with the heat-treating units 42. As distinct from the heat-treating units 42 of the second cell 12, the heating and cooling units PHP rely on the IF's transport mechanism TIF for transport of wafers W. In terms of layout, the heating and cooling units PHP are mounted in the same housing 75 as the second and fourth cells 12 and 14. These heating and cooling units PHP and receiver PASS5 are constructed for allowing wafers W to be loaded and unloaded through the front thereof opposed to the transporting space A2 and the side opposed to the IF section 5.


The main transport mechanism T2 is disposed substantially centrally of the transporting space A2 in plan view. The main transport mechanism T2 has the same construction as the main transport mechanism T1. The main transport mechanism T2 transports wafers W to and from the receiver PASS2, various heat-treating units 42, edge exposing unit EEW and receiver PASS5.


[Fourth Cell 14]


Like reference numerals are used to identify like parts which are the same as in the first and second cells 11 and 12, and will not be described again. The layout in plan view of the main transport mechanism T4 and treating units in the fourth cell 14 is substantially the same as that of the second cell 12. The arrangement of the various treating units of the fourth cell 14 as seen from the main transport mechanism T4 is substantially the same as the arrangement of the various treating units of the second cell 12 as seen from the main transport mechanism T2. Thus, the developing units DEV of the second cell 12 and fourth cell 14 are stacked vertically. Similarly, the heat-treating units 42 of the second cell 12 and fourth cell 14 are stacked vertically.


[Second Cell 12 and Fourth Cell 14]


Constructions relevant to the second cell 12 and fourth cell 14 also are substantially the same as the constructions relevant to the first cell 11 and third cell 13, and will be described briefly. Each of the transporting spaces A2 and A4 of the second and fourth cells 12 and 14 also has constructions corresponding to the first blowout unit 61 and exhaust unit 62. Each developing unit DEV of the second and fourth cells 12 and 14 also has constructions corresponding to the second blowout unit 67 and second gas exhaust pipe 66.


In the following description, when distinguishing the developing units DEV, edge exposing units EEW, and so on in the second and fourth cells 12 and 14, subscripts “2” and “4” will be affixed (for example, the heating units HP in the second cell 12 will be referred to as “heating units HP2”).


[IF Section 5, etc.]


Reference is now made to FIG. 1 and FIG. 7. The first transport mechanism TIFA and second transport mechanism TIFB are arranged in a direction perpendicular to the arrangement of cells 11 and 12 (13 and 14). The first transport mechanism TIFA is disposed at the side where the heat-treating units 42 and so on of the second and fourth cells 12 and 14 are located. The second transport mechanism TIFB is disposed at the side where the developing units DEV of the second fourth cells 12 and 14 are located. Stacked in multiples stages between the first and second transport mechanisms TIFA and TIFB are a receiver PASS-CP for receiving and cooling wafers W, a receiver PASS7 for receiving wafers W, and buffers BF for temporarily storing wafers W.


The first transport mechanism TIFA includes a fixed base 83, lift shafts 85 vertically extendible and contractible relative to the base 83, and a holding arm 87 swivelable on the lift shafts 85, and extendible and retractable radially of the swivel motion, for holding a wafer W. The first transport mechanism TIFA transports wafers W between the heating and cooling units (PHP2, PHP4), receivers (PASS5, PASSE, PASS-CP) and buffers BF. The second transport mechanism TIFB also has a base 83, lift shafts 85 and a holding arm 87 for transporting wafers W between the receivers (PASS-CP, PASS7) and exposing machine EXP.


A control system of this apparatus will be described next. FIG. 10 is a control block diagram of the substrate treating apparatus according to the embodiment. As shown, this apparatus includes a main controller 91 and a first to a sixth controllers 93, 94, 95, 96, 97 and 98.


The first controller 93 controls substrate transport by the ID's transport mechanism TID. The second controller 94 controls substrate transport by the main transport mechanism T1, and substrate treatment in the resist film coating units RESIST1, antireflection film coating units BARC1, cooling units CP1, heating and cooling units PHP1 and adhesion units AHL1. The third controller 95 controls substrate transport by the main transport mechanism T2, and substrate treatment in the edge exposing unit EEW2, developing units DEV2, heating units HP2 and cooling units CP2. The controls by the fourth and fifth controllers 96 and 97 correspond to those by the second and third controllers 94 and 95, respectively. The sixth controller 98 controls substrate transport by the first and second transport mechanisms TIFA and TIFB, and substrate treatment in the heating and cooling units PHP2 and PHP4. The first to sixth controllers 93-98 carry out the controls independently of one another.


The main controller 91 performs overall control of the first to sixth controllers 93-98. Specifically, the main controller 91 controls coordination among the transport mechanisms. For example, the main controller 91 adjusts the timing of the respective transport mechanisms making access to the receivers PASS1-PASSE. The main controller 91 also controls wafers W to be transported to the exposing machine EXP in the order in which the wafers W are fetched from the cassettes C.


Each of the main controller 91 and the first to sixth controllers 93-98 is realized by a central processing unit (CPU) which performs various processes, a RAM (Random Access Memory) used as the workspace for operation processes, and a storage medium such as a fixed disk for storing a variety of information including a predetermined processing recipe (processing program). The main controller 91 and the first to sixth controllers 93-98 correspond to the controller in this embodiment.


Next, operation of the substrate treating apparatus in this embodiment will be described. FIG. 11 is a flow chart of a series of treatments of wafers W, indicating the treating units and receivers to which the wafers W are transported in order. FIG. 12 is a view schematically showing operations repeated by each transport mechanism, and specifying an order of treating units, receivers and cassettes accessed by the transport mechanisms. The following description will be made separately for each transport mechanism.


[ID's Transport Mechanism TID]


The ID's transport mechanism TID moves to a position opposed to one of the cassettes C, holds with the holding arm 25 a wafer W to be treated and takes the wafer W out of the cassette C. The ID's transport mechanism TID swivels the holding arm 25, vertically moves the lift shaft 23, moves to a position opposed to the receiver PASS1, and places the wafer W on the receiver PASS1A (which corresponds to step S1a in FIG. 11; only step numbers will be indicated hereinafter). At this time, a wafer W usually is present on the receiver PASS1B, and the ID's transport mechanism TID receives this wafer W and stores it in a cassette C (step S23). When there is no wafer W on the receiver PASS1B, the ID's transport mechanism TID just accesses the cassette C. Then, the ID's transport mechanism TID transports a wafer W from the cassette C to the receiver PASS3A (step S1b). Here again, if a wafer W is present on the receiver PASS3B, the ID's transport mechanism TID will store this wafer W in a cassette C (step S23).


The ID's transport mechanism TID repeats the above operation. This operation is controlled by the first controller 93. As a result, the wafers W taken out one at a time from the cassette C are transported alternately to the first cell 11 and third cell 13.


[Main Transport Mechanisms T1, T3]


Since operation of the main transport mechanism T3 is substantially the same as operation of the main transport mechanism T1, only the main transport mechanism T1 will be described. The main transport mechanism T1 moves to a position opposed to the receiver PASS1. At this time, the main transport mechanism T1 holds, on one holding arm 57 (e.g. 57b), a wafer W received immediately before from the receiver PASS2B. The main transport mechanism T1 places this wafer W on the receiver PASS1B (step S22), and holds the wafer W present on the receiver PASS1A with the other holding arm 57 (e.g. 57a).


The main transport mechanism T1 accesses a predetermined one of the cooling units CP1. There is a different wafer W having already received a predetermined heat treatment (cooling) in the cooling unit CP1. The main transport mechanism T1 holds the different wafer W with the unloaded holding arm 57 (holding no wafer W), takes it out of the cooling unit CP1, and loads into the cooling unit CP1 the wafer W having received from the receiver PASS1A. Then, the main transport mechanism T1, holding the cooled wafer W, moves to one of the antireflection film coating units BARC1. The cooling unit CP1 starts heat treatment (cooling) of the wafer W loaded therein (step S2). It is assumed that, when the main transport mechanism T1 subsequently accesses the different heat-treating units 41 and coating units 31, wafers W having received predetermined treatments are present in these treating units (31 and 41).


Accessing the antireflection film coating unit BARC1, the main transport mechanism T1 takes a wafer W having antireflection film formed thereon from the antireflection film coating unit BARC1, and places the cooled wafer W on the spin holder 32 of the antireflection film coating unit BARC1. Then, the main transport mechanism T1, holding the wafer W having antireflection film formed thereon, moves to one of the heating and cooling units PHP1. The antireflection film coating unit BARC1 starts treatment of the wafer W placed on the spin holder 32 (step S3).


Specifically, the spin holder 32 spins the wafer W in horizontal posture, the gripper 26 grips one of the nozzles 35, the nozzle moving mechanism 37 moves the gripped nozzle 35 to a position above the wafer W, and the treating solution for antireflection films is supplied from the nozzle 35 to the wafer W. The treating solution supplied spreads all over the wafer W, and is scattered away from the wafer W. The cup 33 collects the scattering treating solution. In this way, the treatment is carried out for forming antireflection film on the wafer W.


Accessing the heating and cooling unit PHP1, the main transport mechanism T1 takes a wafer W having received heat treatment out of the heating and cooling unit PHP1, and loads the wafer W having antireflection film formed thereon into the heating and cooling unit PHP1. Then, the main transport mechanism T1, holding the wafer W taken out of the heating and cooling unit PHP1, moves to one of the cooling units CP1. The heating and cooling unit PHP1 receives a wafer W successively on the two plates 43, to heat the wafer W on one of the plates 43 and then to cool the wafer W on the other plate 43 (step S4).


Having moved to the cooling unit CP1, the main transport mechanism T1 takes a wafer W out of the cooling unit CP1, and loads the wafer W held by the transport mechanism T1 into the cooling unit CP1. The cooling unit CP1 cools the wafer W loaded therein (step S5).


Then, the main transport mechanism T1 moves to one of the resist film coating units RESIST1. The main transport mechanism T1 takes a wafer W having resist film formed thereon from the resist film coating unit RESIST1, and loads the wafer W held by the main transport mechanism T1 into the resist film coating unit RESIST1. The resist film coating unit RESIST1 supplies the resist film material while spinning the wafer W loaded therein, to form resist film on the wafer W (step S6).


The main transport mechanism T1 further moves to one of the heating and cooling units PHP1 and one of the cooling units CP1. The main transport mechanism T1 loads the wafer W having resist film formed thereon into the heating and cooling unit PHP1, transfers a wafer W treated in the heating and cooling unit PHP1 to the cooling unit CP1, and receives a wafer W treated in the cooling unit CP1. The heating and cooling unit PHP1 and cooling unit CP1 carry out predetermined treatments of newly loaded wafers W, respectively (steps S7 and S8).


The main transport mechanism T1 moves to the receiver PASS2, places the wafer W it is holding on the receiver PASS2A (step S9), and receives a wafer W present on the receiver PASS2B (step S21).


Subsequently, the main transport mechanism T1 accesses the receiver PASS1 again, and repeats the above operation. This operation is controlled by the second controller 94. Having received a wafer W from the receiver PASS1, the main transport mechanism T1 transports this wafer W to a predetermined treating unit (a cooling unit CP1 in this embodiment), and takes a treated wafer W from this treating unit. Subsequently, the main transport mechanism T1 moves to a plurality of treating units in order, and transfers wafers W treated in the respective treating units to other treating units. Whenever a treated wafer W is replaced by a wafer W to be treated, each treating unit (31, 41) starts the predetermined treatment. Thus, predetermined treatments are carried out in parallel for a plurality of wafers W in the respective treating units. A series of treating steps is successively performed for a plurality of wafers W. In these circumstances, the second controller 94 controls periods of the series of treating steps to be uniform. Further, it is preferred to control the timing of transporting wafers W to each treating unit (31, 41) and a schedule of treatment carried out in each treating unit (31, 41) to be uniform between the wafers W. As a result, the series of treatments is completed in order, starting with a wafer W first placed on the receiver PASS1. The wafers W are forwarded to the receiver PASS2 in the order in which they are placed on the receiver PASS1. Similarly, the main transport mechanism T1 places the wafers W on the receiver PASS1 in the order of receipt from the receiver PASS2.


[Main Transport Mechanisms T2, T4]


Since operation of the main transport mechanism T4 is substantially the same as operation of the main transport mechanism T2, only the main transport mechanism T2 will be described. The main transport mechanism T2 moves to a position opposed to the receiver PASS2. At this time, the main transport mechanism T2 holds a wafer W received from a cooling unit CP2 accessed immediately before. The main transport mechanism T2 places this wafer W on the receiver PASS2B (step S21), and holds the wafer W present on the receiver PASS2A (step S9).


The main transport mechanism T2 accesses the edge exposing unit EEW2. The main transport mechanism T2 receives a wafer W having received a predetermined treatment in the edge exposing unit EEW2, and loads the cooled wafer W into the edge exposing unit EEW2. While spinning the wafer W loaded therein, the edge exposing unit EEW2 irradiates peripheral regions of the wafer W with light from the light emitter not shown, thereby exposing the peripheral regions of the wafer W (step S10).


The main transport mechanism T2, holding the wafer W received from the edge exposing unit EEW2, accesses the receiver PASS5. The main transport mechanism T2 places the wafer W on the receiver PASSSA (step S11), and holds a wafer W present on the receiver PASSSB (step S16).


The main transport mechanism T2 moves to one of the cooling units CP2, and replaces a wafer W in the cooling unit CP2 with the wafer W held by the main transport mechanism T2. The main transport mechanism T2 holds the wafer W having received cooling treatment, and accesses one of the developing units DEV2. The cooling unit CP2 starts treatment of the newly loaded wafer W (step S17).


The main transport mechanism T2 takes a developed wafer W from the developing unit DEV2, and places the cooled wafer W on the spin holder 77 of the developing unit DEV2. The developing unit DEV2 develops the wafer W placed on the spin holder 77 (step S18). Specifically, while the spin holder 77 spins the wafer W in horizontal posture, the developer is supplied from one of the slit nozzles 81a to the wafer W, thereby developing the wafer W.


The main transport mechanism T2 holds the developed wafer W, and accesses one of the heating units HP2. The main transport mechanism T2 takes a wafer W out of the heating unit HP2, and loads the wafer W it is holding into the heating unit HP2. Then, the main transport mechanism T2 transports the wafer W taken out of the heating unit HP2 to one of the cooling units CP2, and takes out a wafer W already treated in this cooling unit CP2. The heating unit HP2 and cooling unit CP2 carry out predetermined treatments for the newly loaded wafers W, respectively (steps S19 and S20).


Subsequently, the main transport mechanism T2 accesses the receiver PASS2 again, and repeats the above operation. This operation is controlled by the third controller 95. As a result, the wafers W are forwarded to the receiver PASSSB in the order in which they are placed on the receiver PASS2A. Similarly, the wafers W are forwarded to the receiver PASSSB in the order in which they are placed on the receiver PASSSB.


[IF's Transport Mechanisms TIF-First Transport Mechanism TIFA]


The first transport mechanism TIFA accesses the receiver PASS5, and receives the wafer W present on the receiver PASSSA (step S11a). The first transport mechanism TIFA, holding the wafer W received, moves to the receiver PASS-CP, and loads the wafer W on the receiver PASS-CP (step S12).


Next, the first transport mechanism TIFA receives a wafer W from the receiver PASS7 (step S14), and moves to a position opposed to one of the heating and cooling units PHP2. The first transport mechanism TIFA takes a wafer W having received heat treatment (PEB: Post Exposure Bake) from the heating and cooling unit PHP2, and loads the wafer W received from the receiver PASS7 into the heating and cooling unit PHP2. The heating and cooling unit PHP2 carries out heat treatment for the newly loaded wafer W (step S15).


The first transport mechanism TIFA transports the wafer W taken out of the heating and cooling unit PHP2 to the receiver PASSSB. Subsequently, the first transport mechanism TIFA transports a wafer W from the receiver PASS6A to the receiver PASS-CP (Step S11b, 12). Next, the first transport mechanism TIFA transports a wafer W from the receiver PASS7 to one of the heating and cooling units PHP4. At this time, the first transport mechanism TIFA takes out a wafer W having been treated in the heating and cooling unit PHP4, and places the wafer W on the receiver PASSSB.


Subsequently, the first transport mechanism TIFA accesses the receiver PASS5 again and repeats the above operation. This operation is controlled by the sixth controller 98. By transporting wafers W alternately from the receivers PASS5 and PASSE to the receiver PASS-CP, the wafers W are placed on the receiver PASS-CP in the order in which the ID's transport mechanism TID has taken them out of the cassette C.


However, the controls of transport to and from the treating units by the main transport mechanisms T and treatment in the treating units are carried out independently for each of the cells 11-14. That is, no adjustment is made to the timing of feeding wafers W to each of the receiver PASS5 and receiver PASS6. Therefore, the order of feeding wafers W to the receiver PASS5 and receiver PASS6 may not agree with the order in which they are taken out of the cassette C due to a fault such as a delay in substrate treatment or transportation. In such a case, the sixth controller 98 operates the first transport mechanism TIFA as follows.


When wafers W fail to be fed to either one of the receiver PASSSA and receiver PASS6A, and wafers W are placed on the other receiver, the wafers W placed on the other receiver is transported to the buffers BF instead of the receiver PASS-CP. When wafers W begin to be placed again on the receiver for which the feeding has been disrupted, the wafers W are transported from the receiver now restored to service to the receiver PASS-CP, and also from the buffers BF to the receiver PASS-CP. At this time, the wafers W are transported alternately from the restored receiver and buffers BF to the receiver PASS-CP. As a result, even when the order of feeding wafers W to the receiver PASS5 and receiver PASS6 disagrees with the order in which they are taken out of the cassette C, the order of wafers W transported to the receiver PASS-CP is in agreement with the order of wafers W taken out of the cassette C.


[IF's Transport Mechanisms TIF-Second Transport Mechanism TIFB]


The second transport mechanism TIFB takes a wafer W out of the receiver PASS-CP, and transports it to the exposing machine EXP. Then, the second transport mechanism TIFB receives an exposed wafer W from the exposing machine EXP, and transports it to the receiver PASS7.


Subsequently, the second transport mechanism TIFB accesses the receiver PASS-CP again and repeats the above operation. This operation also is controlled by the sixth controller 98. As described above, the first and second transport mechanisms TIFA and TIFB cooperate to feed wafers W to the exposing machine EXP in the order in which they are taken out of the cassette C.


The substrate treating apparatus according to this embodiment has two substrate treatment lines Lu and Ld arranged one over the other. This construction can substantially double the processing capabilities in the treatment for forming antireflection film and resist film and in the treatment for developing wafers W. Therefore, the throughput of the substrate treating apparatus is improved drastically.


Each of the substrate treatment lines Lu and Ld includes the main transport mechanisms T arranged in one row. This arrangement can inhibit an increase in the installation area of the treating section 3.


The arrangements of the main transport mechanisms T1 and T3 (T2 and T4) and treating units in the two, upper and lower, substrate treatment lines Lu (Ld) are substantially the same in plan view, which can simplify the construction of the apparatus.


The construction of the apparatus may be simplified by providing the same type of treating units for the two, upper and lower, substrate treatment lines Lu and Ld to perform the same series of treatments.


The treating units of the upper and lower cells 11 and 13 (12, 14) are stacked together. This arrangement can simplify the construction of treating blocks Ba and Bb each including two, upper and lower cells.


Each of the treating blocks Ba and Bb has a housing 75 which collectively supports the two, upper and lower, main transport mechanisms T and the plurality of treating units. This allows the substrate treating apparatus to be manufactured efficiently and to be maintained and repaired easily.


Each of the transporting spaces A1-A4 has the first blowout openings 61a and discharge openings 62a, which can keep each transporting space A clean.


The first blowout openings 61a are arranged over each transporting space A, and the discharge openings 62a under each transporting space A, to produce substantially vertical, downward gas currents in the transporting space A. This prevents the temperature environment of transporting spaces A, coating units 31 and developing units DEV from being influenced by the heat from the heat-treating units 41.


The exhaust unit 62 provided in the transporting space A1 (A2) and the first blowout unit 61 provided in the transporting space A3 (A4) block off the atmospheres of each of the transporting spaces A1 and A3 (A2 and A4). Thus, each transporting space A can be maintained clean. The apparatus construction is simplified since no special or additional component is required for blocking off atmosphere.


The first gas supply pipe 61 is provided as a component common to the first blowout units 61 of the upper and lower transporting spaces A1 and A3. This reduces piping installation space and simplifies the apparatus construction.


The receivers PASS1 and PASS3 are provided for transferring wafers W between the ID's transport mechanism TID and main transport mechanisms T1 and T3, which can prevent lowering of the transporting efficiency of the ID's transport mechanism TID and main transport mechanisms T1 and T3. Similarly, the transporting efficiency of each transport mechanism is prevented from lowering by transferring wafers W between the transport mechanisms through the receivers PASS.


Since the receiver PASS1 and receiver PASS3 are locate close to each other, the ID's transport mechanism TID can access the receiver PASS1 and receiver PASS3 through a reduced amount of vertical movement.


The main controller 91 and the first to sixth controllers 93-98 are provided to control movement of wafers W to bring into agreement the order of fetching from a cassette C and the order of feeding to the exposing machine EXP. This enables supervision or follow-up check of each wafer W without providing a construction for identifying the wafers W.


The common, second gas supply pipe 65 is provided for the coating units 31 (developing units DEV) in the upper and lower cells 11 and 13 (12 and 14). This reduces piping installation space and simplifies the apparatus construction.


This invention is not limited to the foregoing embodiment, but may be modified as follows:


(1) The foregoing embodiment provides two substrate treatment lines Lu and Ld, but the invention not limited to this. The construction may be modified to include three or more substrate treatment lines vertically arranged in multiple stages.


(2) In the foregoing embodiment, each substrate treatment line Lu (Ld) has two cells 11 and 12 (13 and 14) connected to each other. The invention is not limited to this. Each substrate treatment line may have three or more cells.


(3) In the foregoing embodiment, the substrate treatment lines Lu and Ld carry out the treatment for forming resist film and antireflection film on the wafers W, and the treatment for developing exposed wafers W. The substrate treatment lines may be modified to perform other treatment such as cleaning of the wafers W. Accordingly, the type, number and the like of treating units are selected or designed as appropriate. Further, the substrate treating apparatus may be constructed to exclude the IF section 5.


(4) In the foregoing embodiment, the two substrate treatment lines Lu and Ld perform the same series of treatments. Instead, the substrate treatment lines Lu and Ld may be modified to perform different treatments.


(5) In the foregoing embodiment, the two substrate treatment lines Lu and LD have substantially the same plane layout. Instead, each of the substrate treatment lines Lu and Ld (i.e. upper and lower cells) may have the main transport mechanisms T and treating units arranged differently.


(6) In the foregoing embodiment, the upper and lower cells 11 and 13 (12 and 14) have the same arrangement of treating units as seen from the main transport mechanisms T. Instead, the upper and lower cells may have different arrangements of treating cells.


(7) In the foregoing embodiment, each of the cells 11-14 has the treating units arranged at opposite sides of the transporting space A. Instead, the treating units may be arranged at only one side.


(8) In the foregoing embodiment, wafers W are transferred between the transport mechanisms through the receivers PASS. Instead, the wafers W may be transferred directly between the transport mechanisms, for example.


(9) The foregoing embodiment may be modified to include buffers BF and cooling units CP arranged over and/or under the receivers PASS1, PASS2, PASS3 and PASS4. This construction allows the wafers W to be stored temporarily or cooled as appropriate.


(10) In the foregoing embodiment, the IF transport mechanisms TIF include two transport mechanisms TIFA and TIFB. The IF section may be modified to include one transport mechanism or three or more transport mechanisms.


(11) The foregoing embodiment provides no partition or the like between the antireflection film coating unit BARC and resist film coating unit RESIST, but allows the atmosphere to be shared between these coating units. Instead, the atmospheres of the two units may be blocked off as appropriate.


(12) In the foregoing embodiment, one first blowout unit 61 and one exhaust unit 62 are constructed to block off the atmosphere of each of the transporting spaces A1 and A3 (A2 and A4). The invention is not limited to this. For example, only one of the first blowout unit 61 and exhaust unit 62 may block off atmosphere. Alternatively, a shielding plate may be provided separately from the first blowout unit 61 and exhaust unit 62 for blocking off the atmosphere of each of the upper and lower transporting spaces A.


(13) In the foregoing embodiment, the first blowout unit 61 is disposed over each transporting space A, and the exhaust unit 62 disposed under each transporting space. Instead, the first blowout unit 61 or exhaust unit 62 may be disposed laterally of each transporting space A. The first blowout unit 61 and exhaust unit 62 may be shared by the transporting spaces A1 and A2 (A3 and A4) of the same substrate treatment line Lu (Ld).


This invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof and, accordingly, reference should be made to the appended claims, rather than to the foregoing specification, as indicating the scope of the invention.

Claims
  • 1. A substrate treating apparatus comprising: a treating block including a plurality of cells arranged vertically, each cell comprising: treating units including solution treating units configured to treat substrates with treating solutions; anda single main transport disposed in a transporting space and configured to transport the substrates to the treating units;a gas supply pipe configured to supply a gas into the solution treating units of each cell;a gas exhaust pipe configured to exhaust gas from the solution treating units of each cell; anda pit portion formed laterally with respect to the solution treating units of each cell,wherein: the gas supply pipe extends vertically and is branched at each cell;a plurality of branches of the gas supply pipe is connected to respective blowout units configured to blow out the gas downward;the gas exhaust pipe extends vertically and is branched at each cell;a plurality of branches of the gas exhaust pipe extends horizontally and is connected to bottoms of cups of the respective solution treating units;the gas supply pipe and the gas exhaust pipe are connected to the same solution treating units and are arranged on a same side of the solution treating units;the pit portion in a vertical direction is longer than the pit portion in a horizontal direction;the pit portion extends from an upper position of an upper one of the plurality of cells to a lower position of a lower one of the plurality of cells;the pit portion accommodates the gas supply pipe; andthe gas supply pipe extends horizontally at each cell from the pit portion.
  • 2. The apparatus of claim 1, wherein the pit portion accommodates at least one of a pipe for the treating solutions or a pipe for electric wiring.
  • 3. A substrate treating apparatus comprising: a treating block including a plurality of cells arranged vertically within the treating bloc each cell comprising: treating units configured to treat substrates, the treating units including:solution treating units configured to treat the substrates with solutions; andheat-treating units configured to heat-treat the substrates; anda single main transport disposed in a transporting space on each cell of the treating block and configured to transport the substrates to the treating units, each transporting space extending horizontally through a center of each cell; each transporting space having a first side and a second side on opposite horizontal sides of each transportation space;wherein the solution treating units are arranged at the first side of each transporting space;wherein the heat-treating units are arranged at the second side of each transporting space;wherein the substrate treating apparatus further comprises: an upper exhaust unit disposed at a lower position of a transporting space of an upper one of the plurality of cells and configured to exhaust a gas from the transporting space of the upper one of the plurality of cells;a lower exhaust unit disposed at a lower position of a transporting space of a lower one of the plurality of cells and configured to exhaust the gas from the transporting space of the lower one of the plurality of cells; anda first gas exhaust pipe extending from the lower position of the transporting space of the upper one of the plurality of cells to the lower position of the transporting space of the lower one of the plurality of cells and connected to the upper exhaust unit and the lower exhaust unit; andwherein: the first gas exhaust pipe is located only at the second side of each transporting space;the first gas exhaust pipe is in communication with the transporting space of the upper one of the plurality of cells only through the upper exhaust unit; andthe first gas exhaust pipe is in communication with the transporting space of the lower one of the plurality of cells only through the lower exhaust unit.
  • 4. The apparatus of claim 1, wherein: the transporting space and the cups are arranged in a first direction in a plan view; andthe gas exhaust pipe and the cups are arranged in a second direction in the plan view, the second direction different from the first direction.
  • 5. The apparatus of claim 1, wherein the pit portion is within the solution treating units.
  • 6. A substrate treating apparatus comprising: a treating block including a plurality of cells arranged vertically within the treating block; each cell comprising:treating units configured to treat substrates, the treating units including:solution treating units configured to treat the substrates with solutions; andheat-treating units configured to heat-treat the substrates; anda single main transport disposed in a transporting space on each cell of the treating block and configured to transport the substrates to the treating units, each transporting space extends in a horizontal direction through the center of each cell; each transporting space having a first side and a second side on opposite horizontal sides of the transportation space; wherein the solution treating units are arranged at a first horizontal side of each transporting space; andwherein the heat-treating units are arranged at a second horizontal side of each transporting space;wherein the substrate treating apparatus further comprises: an upper blowout unit disposed at an upper position of a transporting space of an upper one of the plurality of cells and configured to supply a gas into a transporting space of the upper one of the plurality of cells;a lower blowout unit disposed at an upper position of the transporting space of a lower one of the plurality of cells and configured to supply the gas into the transporting space of the lower one of the plurality of cells; anda first gas supply pipe extending from the upper position of the transporting space of the upper one of the plurality of cells to the lower position of the transporting space of the lower one of the plurality of cells and connected to the upper blowout unit and the lower blowout unit; andwherein: the first gas supply pipe is located only at the first horizontal side of each transporting space;the first gas supply pipe is in communication with the transporting space of the upper one of the plurality of cells only through the upper blowout unit; andthe first gas supply pipe is in communication with the transporting space of the lower one of the plurality of cells only through the lower blowout unit.
  • 7. The apparatus of claim 6, further comprising a second gas supply pipe for supplying the gas into the solution treating units.
  • 8. The apparatus of claim 7, wherein one end of the second gas supply pipe is connected to the first gas supply pipe below a lower one of the plurality of cells.
  • 9. The apparatus of claim 8, wherein the one end of the second gas supply pipe is connected to the first gas supply pipe below the solution treating units of the lower one of the plurality of cells.
  • 10. The apparatus of claim 3, wherein: the gas in the transporting space of the upper one of the plurality of cells is exhausted solely by the upper exhaust unit;the gas in the transporting space of the lower one of the plurality of cells is exhausted solely by the lower exhaust unit;the gas exhausted by the upper exhaust unit and the lower exhaust unit flows only into the first gas exhaust pipe; andthe gas in the first gas exhaust pipe flows through the second side of the transporting space.
  • 11. The apparatus of claim 6, wherein: the gas is supplied to the transporting space of the upper one of the plurality of cells solely by the upper blowout unit;the gas is supplied to the transporting space of the lower one of the plurality of cells solely by the lower blowout unit;the gas is supplied to the upper blowout unit and the lower blowout unit solely by the first gas supply pipe; andthe gas in the first gas supply pipe flows through the first side of the transporting space.
  • 12. The apparatus of claim 6, wherein the gas flows upward in the first gas supply pipe.
Priority Claims (1)
Number Date Country Kind
2007-172496 Jun 2007 JP national
CROSS-REFERENCES TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No. 13/401,617, filed Feb. 21, 2012, which is a continuation of U.S. patent application Ser. No. 12/163,951, now U.S. Pat. No. 8,851,008, which claims priority to Japanese Patent Application No. 2007-172496, filed Jun. 29, 2007. The disclosures of each of these applications are hereby incorporated by reference in their entirety for all purposes.

US Referenced Citations (292)
Number Name Date Kind
4409889 Burleson Oct 1983 A
4985722 Ushijima et al. Jan 1991 A
5028195 Ishii et al. Jul 1991 A
5100516 Nishimura et al. Mar 1992 A
5102283 Balzola Elorza Apr 1992 A
5177514 Ushijima et al. Jan 1993 A
5202716 Tateyama et al. Apr 1993 A
5275709 Anderle et al. Jan 1994 A
5297910 Yoshioka et al. Mar 1994 A
5430271 Orgami et al. Jul 1995 A
5518542 Matsukawa et al. May 1996 A
5536128 Shimoyashiro et al. Jul 1996 A
5565034 Nanbu et al. Oct 1996 A
5571325 Ueyama Nov 1996 A
5651823 Parodi et al. Jul 1997 A
5664254 Ohkura et al. Sep 1997 A
5668056 Wu et al. Sep 1997 A
5668733 Morimoto et al. Sep 1997 A
5672205 Fujitmoto et al. Sep 1997 A
5677758 McEachern et al. Oct 1997 A
5725664 Nanbu et al. Mar 1998 A
5788477 Yonemitsu et al. Aug 1998 A
5788868 Itaba et al. Aug 1998 A
5803932 Akimoto et al. Sep 1998 A
5820679 Yokoyama et al. Oct 1998 A
5826129 Hasebe et al. Oct 1998 A
5842917 Soung et al. Dec 1998 A
5844662 Akimoto et al. Dec 1998 A
5858863 Yokoyama et al. Jan 1999 A
5876280 Kitano Mar 1999 A
5928390 Yaegashi Jul 1999 A
5937223 Akimoto Aug 1999 A
5962070 Mitsuhashi et al. Oct 1999 A
5963753 Ohtani et al. Oct 1999 A
5972110 Akimoto Oct 1999 A
5976199 Wu et al. Nov 1999 A
6007629 Ohtani et al. Dec 1999 A
6010570 Motoda et al. Jan 2000 A
6027262 Akimoto Feb 2000 A
6062798 Muka May 2000 A
6063439 Semba et al. May 2000 A
6069096 Nishihata et al. May 2000 A
6099598 Yokoyama et al. Aug 2000 A
6099643 Ohtani et al. Aug 2000 A
6116841 Iwasaki Sep 2000 A
6146083 Iwasaki Nov 2000 A
6151981 Costa Nov 2000 A
6161969 Kimura et al. Dec 2000 A
6176667 Fairbairn Jan 2001 B1
6210481 Sakai et al. Apr 2001 B1
6227786 Tateyama May 2001 B1
6235634 White et al. May 2001 B1
6264748 Kuriki et al. Jul 2001 B1
6266125 Fukuda et al. Jul 2001 B1
6270306 Otwell et al. Aug 2001 B1
6287023 Yaegashi et al. Sep 2001 B1
6287025 Matsuyama Sep 2001 B1
6290405 Ueda Sep 2001 B1
6292708 Allen et al. Sep 2001 B1
6333003 Katano Dec 2001 B1
6338582 Ueda Jan 2002 B1
6377329 Takekuma Apr 2002 B1
6382849 Sakamoto et al. May 2002 B1
6382895 Konishi et al. May 2002 B1
6402401 Ueda et al. Jun 2002 B1
6426303 Ueda Jul 2002 B1
6432842 Akimoto et al. Aug 2002 B2
6444029 Kimura et al. Sep 2002 B1
6454472 Kim Sep 2002 B1
6461438 Ookura et al. Oct 2002 B1
6464789 Akimoto Oct 2002 B1
6466300 Deguchi Oct 2002 B1
6485203 Katano et al. Nov 2002 B2
6491451 Stanley et al. Dec 2002 B1
6511315 Hashimoto Jan 2003 B2
6537835 Adachi et al. Mar 2003 B2
6558053 Shigemori et al. May 2003 B2
6590634 Nishi et al. Jul 2003 B1
6645880 Shigemori et al. Nov 2003 B1
6654668 Harada Nov 2003 B1
6680775 Hirikawa Jan 2004 B1
6698944 Fujita Mar 2004 B2
6750155 Halsey et al. Jun 2004 B2
6752543 Fukutomi Jun 2004 B2
6752872 Inada et al. Jun 2004 B2
6758647 Kaji et al. Jul 2004 B2
6807455 Yoshida et al. Oct 2004 B2
6832863 Sugimoto et al. Dec 2004 B2
6879866 Tel et al. Apr 2005 B2
6889014 Takano May 2005 B2
6893171 Fukutomi et al. May 2005 B2
6910497 Bernad Jun 2005 B2
6919001 Fairbairn et al. Jul 2005 B2
6937917 Akiyama et al. Aug 2005 B2
6955595 Kim Oct 2005 B2
6982102 Inada et al. Jan 2006 B2
7001674 Irie Feb 2006 B2
7008124 Miyata Mar 2006 B2
7017658 Hisai et al. Mar 2006 B2
7053990 Galburt et al. May 2006 B2
7069099 Hashinoki et al. Jun 2006 B2
7072730 Kobayashi et al. Jul 2006 B2
7241061 Akimoto et al. Jul 2007 B2
7245348 Akimoto et al. Jul 2007 B2
7262829 Hayashida et al. Aug 2007 B2
7279067 Yoshida et al. Oct 2007 B2
7281869 Akimoto et al. Oct 2007 B2
7317961 Hashinoki et al. Jan 2008 B2
7322756 Akimoto et al. Jan 2008 B2
7323060 Yamada et al. Jan 2008 B2
7335090 Takahashi Feb 2008 B2
7497633 Kaneyama Mar 2009 B2
7522823 Fukimoto et al. Apr 2009 B2
7525650 Shiga et al. Apr 2009 B2
7537401 Kim et al. May 2009 B2
7549811 Yamada et al. Jun 2009 B2
7563042 Nakaharada et al. Jul 2009 B2
7604424 Shigemori et al. Oct 2009 B2
7641405 Fukutomi Jan 2010 B2
7641406 Nishimura et al. Jan 2010 B2
7645081 Hara et al. Jan 2010 B2
7652276 Hayakawa et al. Jan 2010 B2
7661894 Matsuoka et al. Feb 2010 B2
7675048 Binns et al. Mar 2010 B2
7686559 Tsujimoto et al. Mar 2010 B2
7692764 Shirata Apr 2010 B2
7699021 Volfovski et al. Apr 2010 B2
7651306 Rice et al. Jun 2010 B2
7729798 Hayashida et al. Jun 2010 B2
7758341 Dong-Hun Jul 2010 B2
7801633 Yamamoto et al. Sep 2010 B2
7809460 Ishida et al. Oct 2010 B2
7819079 Englhardt et al. Oct 2010 B2
7836845 Tanoue Nov 2010 B2
7841072 Matsuoka et al. Nov 2010 B2
7871211 Matsuoka et al. Jan 2011 B2
7905668 Yamamoto Mar 2011 B2
7925377 Ishikawa et al. Apr 2011 B2
7934880 Hara et al. May 2011 B2
8025023 Hayashida et al. Sep 2011 B2
8034190 Yasuda et al. Oct 2011 B2
8113141 Oh Feb 2012 B2
8113142 Oh Feb 2012 B2
8154106 Ishida et al. Apr 2012 B2
8220354 Todorov Jul 2012 B2
8268384 Matshuoka et al. Sep 2012 B2
8289496 Kim et al. Oct 2012 B2
8342761 Matsuoka Jan 2013 B2
8353986 Sasaski et al. Jan 2013 B2
8419341 Hoey et al. Apr 2013 B2
8443513 Ishida et al. May 2013 B2
8480319 Hayashi et al. Jul 2013 B2
8545118 Ogura et al. Oct 2013 B2
8560108 Matsuyana et al. Oct 2013 B2
8588950 Nomura Nov 2013 B2
8612807 Collins, Jr. Dec 2013 B2
8631809 Hamada et al. Jan 2014 B2
8708587 Ogura et al. Apr 2014 B2
8731701 Tsukinoki et al. May 2014 B2
8851008 Fukutomi et al. Oct 2014 B2
9165807 Fukutomi et al. Oct 2015 B2
9174235 Fukutomi et al. Nov 2015 B2
9184071 Ogura et al. Nov 2015 B2
9230834 Fukutomi et al. Jan 2016 B2
20010013161 Kitano Aug 2001 A1
20010013515 Harada et al. Aug 2001 A1
20010031147 Takamori et al. Oct 2001 A1
20020011207 Uzawa et al. Jan 2002 A1
20020048509 Sakata et al. Apr 2002 A1
20020053319 Nagamine May 2002 A1
20020176936 Matsuyama Nov 2002 A1
20030060917 Bun et al. Mar 2003 A1
20030079957 Otaguro et al. May 2003 A1
20030098966 Korenaga et al. May 2003 A1
20030131458 Wang et al. Jul 2003 A1
20030147643 Miyata et al. Aug 2003 A1
20030213431 Fukutomi et al. Nov 2003 A1
20030216053 Miyata Nov 2003 A1
20030217695 Fukutomi Nov 2003 A1
20040005149 Sugimoto et al. Jan 2004 A1
20040007176 Janakiraman et al. Jan 2004 A1
20040050321 Kitano et al. Mar 2004 A1
20040061065 Hashimoto et al. Apr 2004 A1
20040107020 Yokoyama et al. Jun 2004 A1
20040122545 Akiyama et al. Jun 2004 A1
20040182318 Hashinoki et al. Sep 2004 A1
20040229441 Sugimoto et al. Nov 2004 A1
20050030511 Auer-Jongepier et al. Feb 2005 A1
20050042555 Matsushita et al. Feb 2005 A1
20050058775 Oku et al. Mar 2005 A1
20050061441 Hashinoki et al. Mar 2005 A1
20050069400 Dickey et al. Mar 2005 A1
20050135905 Moriya et al. Jun 2005 A1
20050266323 Raulea Dec 2005 A1
20060011296 Higashi et al. Jan 2006 A1
20060024446 Sugimoto et al. Feb 2006 A1
20060028630 Akimoto Feb 2006 A1
20060062282 Wright Mar 2006 A1
20060090849 Toyoda et al. May 2006 A1
20060098978 Yasuda et al. May 2006 A1
20060104635 Kaneyama et al. May 2006 A1
20060134330 Ishikawa et al. Jun 2006 A1
20060137726 Sano et al. Jun 2006 A1
20060147202 Yasuda et al. Jul 2006 A1
20060149403 Shimizu et al. Jul 2006 A1
20060162858 Akimoto et al. Jul 2006 A1
20060164613 Akimoto et al. Jul 2006 A1
20060194445 Hayashi et al. Aug 2006 A1
20060201423 Akimoto et al. Sep 2006 A1
20060201615 Matsuoka et al. Sep 2006 A1
20060219171 Sasaki et al. Oct 2006 A1
20060286300 Ishikawa et al. Dec 2006 A1
20070048979 Fukuoka et al. Mar 2007 A1
20070056514 Akimoto et al. Mar 2007 A1
20070058147 Hamada Mar 2007 A1
20070088450 Shinozuka et al. Apr 2007 A1
20070119479 Yoshihara et al. May 2007 A1
20070128529 Kazaana Jun 2007 A1
20070172234 Shigemori et al. Jul 2007 A1
20070179658 Hamada Aug 2007 A1
20070190437 Kaneyama et al. Aug 2007 A1
20070219660 Kaneko et al. Sep 2007 A1
20070274711 Kaneyama et al. Nov 2007 A1
20070280680 Kim et al. Dec 2007 A1
20070297794 Park et al. Dec 2007 A1
20080014333 Matsuoka et al. Jan 2008 A1
20080026153 Hayashida et al. Jan 2008 A1
20080037013 Yamamoto et al. Feb 2008 A1
20080070164 Hayashida et al. Mar 2008 A1
20080129968 Hayashida et al. Jun 2008 A1
20080158531 Kiuchi Jul 2008 A1
20080212049 Fukutomi et al. Sep 2008 A1
20080224817 Vellore et al. Sep 2008 A1
20080269937 Yamamoto Oct 2008 A1
20080304940 Auer-Jongepier et al. Dec 2008 A1
20090000543 Fukutomi et al. Jan 2009 A1
20090001071 Kulkarni Jan 2009 A1
20090014126 Ohtani et al. Jan 2009 A1
20090018686 Yamamoto et al. Jan 2009 A1
20090044747 Nishimura Feb 2009 A1
20090060480 Herchen Mar 2009 A1
20090070946 Tamada et al. Mar 2009 A1
20090098298 Miyata et al. Apr 2009 A1
20090130614 Ookouchi et al. May 2009 A1
20090139450 Ogura et al. Jun 2009 A1
20090139833 Ogura Jun 2009 A1
20090142162 Ogura et al. Jun 2009 A1
20090142713 Yamamoto Jun 2009 A1
20090143903 Blust et al. Jun 2009 A1
20090149982 Higashi et al. Jun 2009 A1
20090165711 Ogura et al. Jul 2009 A1
20090165712 Ogura et al. Jul 2009 A1
20090165950 Kim et al. Jul 2009 A1
20090247053 Lee Oct 2009 A1
20090291558 Kim et al. Nov 2009 A1
20100050940 Sahoda et al. Mar 2010 A1
20100061718 Hara et al. Mar 2010 A1
20100126527 Hamada May 2010 A1
20100136257 Yasuda et al. Jun 2010 A1
20100183807 Kim Jul 2010 A1
20100191362 Tsukinoki Jul 2010 A1
20100192844 Kim et al. Aug 2010 A1
20100195066 Kim et al. Aug 2010 A1
20110043773 Matsuoka Feb 2011 A1
20110063588 Kashiyama et al. Mar 2011 A1
20110078898 Ishida et al. Apr 2011 A1
20110082579 Yoshida et al. Apr 2011 A1
20110208344 Matsuyama et al. Aug 2011 A1
20110211825 Matsuoka et al. Sep 2011 A1
20110242508 Kobayashi Oct 2011 A1
20110276166 Atanasoff Nov 2011 A1
20110297085 Matsuyama et al. Dec 2011 A1
20120013730 Koga Jan 2012 A1
20120013859 Matsuoka et al. Jan 2012 A1
20120015307 Matsuoka et al. Jan 2012 A1
20120029687 Hagen et al. Feb 2012 A1
20120073461 Terada et al. Mar 2012 A1
20120084059 Akada Apr 2012 A1
20120086142 Terada et al. Apr 2012 A1
20120097336 Terada et al. Apr 2012 A1
20120135148 Deguchi et al. May 2012 A1
20120145073 Fukutomi et al. Jun 2012 A1
20120145074 Fukutomi et al. Jun 2012 A1
20120156380 Fukutomi et al. Jun 2012 A1
20120271444 Matsumoto Oct 2012 A1
20120307217 Kim et al. Dec 2012 A1
20140000514 Ogura et al. Jan 2014 A1
20140003891 Kobayashi Jan 2014 A1
20140152966 Hwang et al. Jun 2014 A1
20140342558 Ogura et al. Nov 2014 A1
20160008841 Ogura et al. Jan 2016 A1
20160163573 Ogura et al. Jun 2016 A1
Foreign Referenced Citations (135)
Number Date Country
1773672 May 2006 CN
H01-241840 Sep 1989 JP
H04-085812 Mar 1992 JP
H06-5689 Jan 1994 JP
H06-89934 Mar 1994 JP
H07-263302 Oct 1995 JP
H07-283094 Oct 1995 JP
H08-162514 Jun 1996 JP
H09-045613 Feb 1997 JP
H9-148240 Jun 1997 JP
09-199568 Jul 1997 JP
H09-213616 Aug 1997 JP
H09-251953 Sep 1997 JP
09-312323 Dec 1997 JP
H10-50794 Feb 1998 JP
H10-74822 Mar 1998 JP
H10-144673 May 1998 JP
10-146744 Jun 1998 JP
10-209241 Jul 1998 JP
H10-189420 Jul 1998 JP
H10-261544 Sep 1998 JP
H10-261554 Sep 1998 JP
H10-261689 Sep 1998 JP
H10-294351 Nov 1998 JP
H10-335415 Dec 1998 JP
H11-16978 Jan 1999 JP
H11-74168 Mar 1999 JP
H11-111603 Apr 1999 JP
H11-3851 Jun 1999 JP
H11-156278 Jun 1999 JP
H11-251405 Sep 1999 JP
11-340301 Dec 1999 JP
2000-012443 Jan 2000 JP
2000-049089 Feb 2000 JP
2000-68188 Mar 2000 JP
2000-100886 Apr 2000 JP
2000-124124 Apr 2000 JP
2000-124129 Apr 2000 JP
2000-200822 Jul 2000 JP
2000-311846 Jul 2000 JP
2000-269297 Sep 2000 JP
2000-331922 Nov 2000 JP
2000-332080 Nov 2000 JP
2001-57334 Feb 2001 JP
2001-102292 Apr 2001 JP
2001-093827 Jun 2001 JP
2001-176792 Jun 2001 JP
03-211749 Sep 2001 JP
2002-510141 Feb 2002 JP
2002-353091 Dec 2002 JP
2003-007594 Jan 2003 JP
2003-059810 Feb 2003 JP
2003-077785 Mar 2003 JP
2003-224175 Aug 2003 JP
2003-309160 Oct 2003 JP
2003-324059 Nov 2003 JP
2003-324139 Nov 2003 JP
2003-338496 Nov 2003 JP
2004-15021 Jan 2004 JP
2004-015023 Jan 2004 JP
2004-31921 Jan 2004 JP
2004-072061 Mar 2004 JP
2004-087675 Mar 2004 JP
2004-146450 May 2004 JP
2004-152801 May 2004 JP
2004-193597 Jul 2004 JP
2004-200485 Jul 2004 JP
2004-207279 Jul 2004 JP
2004-241319 Aug 2004 JP
2004-260129 Sep 2004 JP
3600711 Sep 2004 JP
2004-304003 Oct 2004 JP
2004-311714 Nov 2004 JP
2004-319767 Nov 2004 JP
2004-336024 Nov 2004 JP
2005-46694 Feb 2005 JP
2005-57294 Mar 2005 JP
2005-093920 Apr 2005 JP
2005-101078 Apr 2005 JP
2005-101079 Apr 2005 JP
2005-123249 May 2005 JP
2005-167083 Jun 2005 JP
2005-210059 Aug 2005 JP
2005-243690 Sep 2005 JP
2005-303230 Oct 2005 JP
2006-203075 Aug 2006 JP
2006-216614 Aug 2006 JP
2006-228974 Aug 2006 JP
2006-229183 Aug 2006 JP
2006-245312 Sep 2006 JP
2006-253501 Sep 2006 JP
2006-269672 Oct 2006 JP
2006-287178 Oct 2006 JP
2006-335484 Dec 2006 JP
2007-005659 Jan 2007 JP
2007-288029 Jan 2007 JP
2007-067178 Mar 2007 JP
2007-150064 Jun 2007 JP
2007-150071 Jun 2007 JP
2007-158260 Jun 2007 JP
2007-208064 Aug 2007 JP
2007-227984 Sep 2007 JP
2007-287887 Nov 2007 JP
2008-311624 Dec 2008 JP
2009-99577 May 2009 JP
2009-164256 Jul 2009 JP
2006-253207 Sep 2009 JP
2009-076893 Sep 2009 JP
1997-0011065 Mar 1997 KR
1999-0023624 Mar 1999 KR
2001-0029862 Apr 2001 KR
2002-0035758 May 2002 KR
10-0387418 Jun 2003 KR
10-2003-0087418 Nov 2003 KR
2003-0086900 Nov 2003 KR
10-2004-0054517 Jun 2004 KR
1020050049935 May 2005 KR
10-2005-0051280 Jun 2005 KR
10-2006-0033423 Apr 2006 KR
1020060033423 Apr 2006 KR
2006-0050112 May 2006 KR
10-2006-0085188 Jul 2006 KR
10-2006-0088495 Aug 2006 KR
10-2006-0092061 Aug 2006 KR
10-2006-0097613 Sep 2006 KR
10-0634122 Oct 2006 KR
10-2007-0007262 Jan 2007 KR
2007-0003328 Jan 2007 KR
10-2007-0034979 Mar 2007 KR
10-0698352 Mar 2007 KR
10-2007-0062522 Jun 2007 KR
276353 May 1996 TW
2005-26494 Aug 2005 TW
200631680 Sep 2006 TW
I-268568 Dec 2006 TW
Non-Patent Literature Citations (105)
Entry
Trial Brief for Patent Invalidation for corresponding Korean Patent No. 10-1276946 dated Jul. 7, 2016, 69 pages. (English Translation is not available).
U.S. Appl. No. 15/047,056, filed Feb. 18, 2016 by Ogura et al. (Unpublished.)
Decision to Dismiss Amendment for Japanese Patent Application No. 2015-083350, dated May 24, 2016, 3 pages.
Notification of Reasons for Refusal for corresponding Japanese Patent Application No. 2014-253079, dated Nov. 15, 2016, 6 pages.
Non-Final Office Action for U.S. Appl. No. 14/863,375 dated Oct. 3, 2016, 9 pages.
Office Action for corresponding Chinese Application No. 20081010225036.7 dated Sep. 18, 2009, 4 pages.
Office Action for corresponding Korean Application No. 10-2008-0060084 dated Mar. 9, 2010, 5 pages.
Notice of Allowance of Korean Application No. 10-2008-0118967 dated Oct. 21, 2010, 2 pages total.
Office Action for corresponding Korean Application No. 10-2008-0132304 dated Oct. 25, 2010, 4 pages.
Office Action for corresponding Korean Application No. 10-2008-0132009 dated Jan. 18, 2011, 5 pages.
Invalidation Trial for corresponding Korean Patent No. 10-1001511 dated Apr. 13, 2011, 53 pages.
Notice of Allowance for corresponding Korean application No. 10-2010-0105888 dated Apr. 22, 2011, 3 pages.
Invalidation Trial for corresponding Korean Application No. 10-1010086 dated Apr. 25, 2011, 68 pages.
Office Action for corresponding Korean Application No. 10-2008-0132009 dated Jul. 21, 2011, 5 pages.
Office Action for corresponding Japanese Application No. 2007-172496 dated Sep. 27, 2011, 4 pages.
Invalidation Trial for corresponding Korean Patent No. 10-1036420 dated Sep. 27, 2011, 36 pages.
Office Action for corresponding Japanese Application No. 2007-340427 dated Oct. 4, 2011, 2 pages.
Office Action for corresponding Japanese Application No. 2007-340428 dated Oct. 4, 2011, 2 pages.
Invalidation Trial for corresponding Korean Patent No. 10-1047799 (Korean Patent application No. 10-2008-132304) dated Nov. 16, 2011, 69 pages.
Office Action for corresponding Japanese Application No. 2008-076610 dated Jan. 10, 2012, 2 pages.
Office Action for corresponding Japanese Application No. 2008-076611 dated Jan. 10, 2012, 2 pages.
Office Action for corresponding Japanese Application No. 2008-076608 dated Jan. 17, 2012, 4 pages.
Office Action for corresponding Taiwanese Application No. 097150911 dated Apr. 10, 2012, 6 pages.
Office Action for corresponding Japanese Application No. 2007-340428 dated Apr. 24, 2012, 3 pages.
Office Action for corresponding Japanese Application No. 2007-310676 dated May 8, 2012, 3 pages.
Office Action for corresponding Japanese Application No. 2007-310677 dated May 8, 2012, 4 pages.
Office Action for corresponding Taiwanese Application No. 097150912 dated Jun. 1, 2012, 6 pages.
Notice of Allowance for corresponding Korean Patent Application No. 10-2008-0132009 dated Jun. 22, 2012, 3 pages.
Office Action for corresponding Japanese Application No. 2007-310675 dated Jul. 31, 2012, 3 pages.
Decision of Patent for corresponding Japanese Patent Application No. 2007-310677 dated Oct. 16, 2012, 3 pages.
Office Action for corresponding Korean Patent Application No. 10-2012-0005204 dated Nov. 1, 2012, 6 pages.
Office Action for corresponding Japanese Patent Application No. 2008327897 dated Nov. 6, 2012, 4 pages.
Office Action for corresponding Japanese Patent Application No. 2007340430 dated Dec. 18, 2012, 3 pages.
Information Statement for corresponding Japanese Patent Application No. 2007-310676 dated Jan. 15, 2013, 4 pages.
Office Action for corresponding Japanese Patent Application No. 2011-265835 dated Apr. 23, 2013, 3 pages.
Trial Decision for corresponding Korean Patent No. 10-1047799 dated Jun. 25, 2013, 125 pages.
Office Action for corresponding Japanese Patent Application No. 2012-118585 dated Jun. 25, 2013, 3 pages.
Office Action for corresponding Japanese Patent Application No. 2011-257538 dated Jul. 2, 2013, 3 pages.
Invalidation Trial for corresponding Korean Patent No. 10-1213284 dated Jul. 3, 2013, 31 pages.
Invalidation trial for corresponding Taiwanese Patent No. 97124376 dated Jul. 30, 2013, 43 pages.
Invalidation Trial for corresponding Korean Patent No. 10-1170211 dated Aug. 7, 2013, 26 pages.
Office Action for corresponding Japanese Patent Application No. 2012-118584 dated Oct. 22, 2013, 2 pages.
Invalidation Trial for corresponding Korean Patent No. 10-1276946 dated Nov. 12, 2013, 52 pages.
Office Action for corresponding Japanese Patent Application No. 2011-257538 dated Dec. 3, 2013, 3 pages.
Argument in the Trial for Patent Invalidation for corresponding Korean Patent No. 10-1213284 dated Dec. 20, 2013, 19 pages.
Notice of Allowance for corresponding Korean Patent Application No. 10-2012-0005204 dated Jan. 22, 2014, 3 pages.
Argument in the Trial for Patent Invalidation for corresponding Korean Patent No. 10-1170211 dated Feb. 27, 2014, 21 pages. (English translation is not available).
Information Statement for corresponding Japanese Patent Application No. 2012-118583 dated May 16, 2014, 22 pages. (translation is not available).
Machine Translation of KR 10-2006-0033423 A published Apr. 19, 2006, 14 pages.
Office Action for corresponding Japanese Patent Application No. 2012-118583 dated Jun. 24, 2014, 2 pages. (translation is not available).
Argument in the Trial for Patent Invalidation for corresponding Korean Patent No. 10-1276946 dated May 28, 2014, 45 pages. (English translation is not available).
English Translation of JP 10-2006-0033423 published Apr. 2006.
Trial for Patent Invalidation for corresponding Korean Patent Application No. 10-1432358 dated Nov. 18, 2014, 54 pages. (English Translation is not available).
Office Action for corresponding Taiwanese Patent Application No. 101118484 dated Feb. 26, 2015, 15 pages. (English Translation is not available).
Trial for Patent Invalidation for corresponding Korean Patent Application No. 10-1432358, dated May 22, 2015, 60 pages. (English Translation is not available).
Non-Final Office Action for U.S. Appl. No. 12/324,788 dated May 27, 2011, 41 pages.
Non-Final Office Action for U.S. Appl. No. 12/163,951 dated Jul. 11, 2011, 18 pages.
Non-Final Office Action for U.S. Appl. No. 12/343,302 dated Aug. 19, 2011, 26 pages.
Non-Final Office Action for U.S. Appl. No. 12/324,802 dated Sep. 14, 2011, 13 pages.
Non-Final Office Action for U.S. Appl. No. 12/343,292 dated Oct. 28, 2011, 12 pages.
Final Office Action for U.S. Appl. No. 12/324,788 dated Dec. 7, 2011, 26 pages.
Final Office Action for U.S. Appl. No. 12/163,951 dated Jan. 19, 2012, 22 pages.
Non-Final Office Action for U.S. Appl. No. 12/324,794 dated Feb. 3, 2012, 8 pages.
Final Office Action for U.S. Appl. No. 12/343,302 dated Apr. 12, 2012, 33 pages.
Final Office Action for U.S. Appl. No. 12/324,802 dated Apr. 20, 2012, 14 pages.
Final Office Action for U.S. Appl. No. 12/343,292 dated Jun. 1, 2012, 15 pages.
Advisory Action for U.S. Appl. No. 12/343,292 dated Oct. 12, 2012, 3 pages.
Non-Final Office Action for U.S. Appl. No. 13/401,625 dated Mar. 14, 2013, 8 pages.
Notice of Allowance for U.S. Appl. No. 12/324,794 dated May 29, 2013, 7 pages.
Non-Final Office Action for U.S. Appl. No. 13/401,644 dated Jun. 21, 2013, 16 pages.
Non-Final Office Action for U.S. Appl. No. 13/401,617 dated Sep. 17, 2013, 8 pages.
Final Office Action for U.S. Appl. No. 13/401,625 dated Sep. 19, 2013, 11 pages.
Notice of Allowance for U.S. Appl. No. 14/011,993 dated Oct. 7, 2013, 11 pages.
Final Office Action for U.S. Appl. No. 13/401,644 dated Nov. 22, 2013, 20 pages.
Restriction Requirement for U.S. Appl. No. 12/163,951 dated Feb. 3, 2014, 7 pages.
Non-Final Office Action for U.S. Appl. No. 13/401,625 dated Mar. 28, 2014, 11 pages.
Supplemental Notice of Allowance for U.S. Appl. No. 14/011,993 dated Apr. 1, 2014, 2 pages.
Non-Final Office Action for U.S. Appl. No. 13/401,644 dated Apr. 4, 2014, 10 pages.
Non-Final Office Action for U.S. Appl. No. 12/324,788 dated Apr. 4, 2014, 30 pages.
Non-Final Office Action for U.S. Appl. No. 12/324,802 dated Apr. 7, 2014, 17 pages.
Non-Final Office Action for U.S. Appl. No. 12/343,302 dated Apr. 10, 2014, 22 pages.
Restriction Requirement for U.S. Appl. No. 12/343,292 dated Apr. 10, 2014, 6 pages.
Final Office Action for U.S. Appl. No. 13/401,617 dated Jun. 2, 2014, 10 pages.
Notice of Allowance for U.S. Appl. No. 12/163,951 dated Jul. 10, 2014, 9 pages.
Final Office Action for U.S. Appl. No. 12/324,802 dated Oct. 22, 2014, 24 pages.
Final Office Action for U.S. Appl. No. 12/343,292 dated on Nov. 5, 2014, 20 pages.
Final Office Action for U.S. Appl. No. 12/324,788 dated Nov. 6, 2014, 44 pages.
Advisory Action for U.S. Appl. No. 13/401,617 dated Nov. 7, 2014, 4 pages.
Final Office Action for U.S. Appl. No. 13/401,644 dated Dec. 1, 2014, 20 pages.
Non-Final Office Action for U.S. Appl. No. 13/401,625 dated Dec. 9, 2014, 16 pages.
Non-Final Office Action for U.S. Appl. No. 13/401,617 dated Feb. 2, 2015, 11 pages.
Non-Final Office Action for U.S. Appl. No. 12/343,292 dated Jun. 3, 2015, 25 pages.
Notice of Allowance for U.S. Appl. No. 13/401,625 dated Jun. 16, 2015, 15 pages.
Notice of Allowance for U.S. Appl. No. 12/324,802 dated Jun. 26, 2015, 20 pages.
Notice of Allowance for U.S. Appl. No. 13/401,644 dated Jun. 29, 2015, 15 pages.
Notice of Allowance for U.S. Appl. No. 13/401,617 dated Sep. 2, 2015, 14 pages.
Notice of Allowance for U.S. Appl. No. 12/343,292 dated Nov. 18, 2015, 20 pages.
Notice of Allowance for U.S. Appl. No. 14/447,409 dated Feb. 18, 2016, 14 pages.
Trial for Patent Invalidation for corresponding Taiwanese Patent Application No. I-394223 dated Oct. 20, 2015, 29 pages. (English translation is not available).
Notification of Reasons for Refusal for Japanese Patent Application No. 2016-226846, dated Sep. 26, 2017, 4 pages.
Patent Administrative Litigation document for corresponding Taiwan Patent No. I-394223, dated Sep. 25, 2017, 32 pages.
Second preparatory document for Litigation, corresponding Taiwan Patent No. I-394223, dated Mar. 26, 2018, 31 pages.
Final Office Action for U.S. Appl. No. 15/047,056 dated Jan. 18, 2018, 61 pages.
Decision of Refusal for Japanese Patent Application No. JP 2016-226846, dated Mar. 6, 2018, 6 pages.
Third preparatory document for Patent Administrative Litigation for Taiwan Patent No. I-394223, dated Apr. 27, 2018, 11 pages.
Related Publications (1)
Number Date Country
20160079099 A1 Mar 2016 US
Continuations (2)
Number Date Country
Parent 13401617 Feb 2012 US
Child 14952657 US
Parent 12163951 Jun 2008 US
Child 13401617 US