The strong growth in demand for portable consumer electronics is driving the need for high-capacity storage devices. Non-volatile semiconductor memory devices, such as flash memory storage cards, are widely used to meet the ever-growing demands on digital information storage and exchange. Their portability, versatility and rugged design, along with their high reliability and large capacity, have made such memory devices ideal for use in a wide variety of electronic devices, including for example digital cameras, digital music players, video game consoles, PDAs, cellular telephones and solid state drives.
Semiconductor memory may be provided within a semiconductor package, which protects the semiconductor memory and enables communication between the memory and a host device. Examples of semiconductor packages include system-in-a-package (SiP) or multichip modules (MCM), where a plurality of die are mounted and interconnected on a small footprint substrate. The die in such packages are often stacked in a stepped offset pattern so that the die bond pads of each die are exposed at the stepped edge of the die stack. Wire bonds may then be formed between corresponding die bond pads of the die in the die stack, and to the substrate to allow signal exchange to/from select die in the die stack.
Some memory and IC companies are moving away from wire bonding toward a technology that uses through silicon vias (TSV), in which the wire bonds are replaced by metal or conductive traces running through a wafer or die from top to bottom. This allows wafers or chips to be stacked on top of each other and electrically and mechanically bonded. TSV interconnects have a lot of advantages, such as higher pin-out count, lower impedance that allows higher data rates, die size reduction and reduced interconnect length, thus improving latency. While TSV interconnects offer improved bandwidth over traditional wire bonded semiconductor packages, the direct joining of contact pads between stacked semiconductor dies in a package results in parasitic capacitance in the package. As capacitance is inversely proportional to input/output frequency and bandwidth, there is currently a need for still higher bandwidth performance in present-day semiconductor packages.
The present technology will now be described with reference to the figures, which in embodiments, relate to a semiconductor device including semiconductor dies formed with through silicon vias (TSVs). The TSVs are coupled to contact pads in a surface of the semiconductor die by coils forming inductance loops at a number of contact pads. These inductance loops serve to distribute the capacitance at each bond pad along transmission lines, which distribution of the capacitance allows for a marked increase in read/write bandwidth for the semiconductor die.
It is understood that the present invention may be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete and will fully convey the invention to those skilled in the art. Indeed, the invention is intended to cover alternatives, modifications and equivalents of these embodiments, which are included within the scope and spirit of the invention as defined by the appended claims. Furthermore, in the following detailed description of the present invention, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, it will be clear to those of ordinary skill in the art that the present invention may be practiced without such specific details.
The terms “top” and “bottom,” “upper” and “lower” and “vertical” and “horizontal,” and forms thereof, as may be used herein are by way of example and illustrative purposes only, and are not meant to limit the description of the technology inasmuch as the referenced item can be exchanged in position and orientation. Also, as used herein, the terms “substantially” and/or “about” mean that the specified dimension or parameter may be varied within an acceptable manufacturing tolerance for a given application. In one embodiment, the acceptable manufacturing tolerance is +1.5 mm, or alternatively, +2.5% of a given dimension.
For purposes of this disclosure, a connection may be a direct connection or an indirect connection (e.g., via one or more other parts). In some cases, when a first element is referred to as being connected, affixed, mounted or coupled to a second element, the first and second elements may be directly connected, affixed, mounted or coupled to each other or indirectly connected, affixed, mounted or coupled to each other. When a first element is referred to as being directly connected, affixed, mounted or coupled to a second element, then there are no intervening elements between the first and second elements (other than possibly an adhesive or melted metal used to connect, affix, mount or couple the first and second elements).
An embodiment of the present technology will now be explained with reference to the flowchart of
The semiconductor wafer 100 may be cut from the ingot and polished on both the first major surface (active surface) 104, and second major surface (inactive surface, not shown) opposite surface 104, to provide smooth surfaces. The first major surface 104 may undergo various processing steps in step 200 to divide the wafer 100 into the respective semiconductor dies 102, and to form integrated circuits of the respective semiconductor dies 102 on and/or in the first major surface 104. The number of semiconductor dies 102 shown in
The semiconductor dies 102 may for example be memory dies such as 2D NAND flash memory or 3D BiCS (Bit Cost Scaling), V-NAND or other 3D flash memory. However, dies 102 may be other types of dies, including for example a controller die such as an ASIC, or RAM such as an SDRAM, DDR SDRAM, LPDDR and GDDR.
The various processing steps may further include back end of line (BEOL) step 202 of forming metallization layers in and on the semiconductor dies 102. The metallization step 202 may include depositing metal contacts including contact pads 106, 108 exposed on the first major surface 104. The metallization steps may further include depositing metal interconnect layers and vias within the wafer. These metal interconnect layers and vias may be provided for transferring signals to and from the integrated circuits, and to provide structural support to the integrated circuits as is known.
The contact pads include low frequency contact pads 106, used for example as power and ground contacts in semiconductor die 102. The contact pads may further include high-frequency contact pads 108, used for example for input/output (I/O) signal transfer to and from semiconductor die 102.
In accordance with aspects of the present technology, the metallization step 202 may further include the formation of coils adjacent contact pads 108 and beneath the major planar surface 104 as shown for example in the plan view of
The structure and position of inductance loops 110 relative to contact pads 108 may vary in embodiments, but in one example, each inductance loop may comprise one or more planar coils formed in a single metallization layer. In embodiments, the one or more coils of an inductance loop may comprise for example between 1 and 6 coils, including for example 2 coils. Each coil may be for example 1 to 10 microns (μm) in width and depth, such as for example 3 μm, and each coil may be spaced from the next inner or outer coil by 1 to 10 μm, such as for example 3 μm. The number of coils and each of the above-dimensions and spacing of the coils may vary outside of the stated ranges in further embodiments. The inductance loops 110 may be formed for example of copper or aluminum, but may be formed of other materials in further embodiments. These other materials include but are not limited to gold, silver, tungsten, and alloys of these metals (including alloys of copper and/or aluminum).
In
In the embodiment of
The coils of the inductance loop 110 may be formed at a depth of 10 to 100 μm beneath the surface 104 of semiconductor die 102. In this embodiment, the depth of the contact pads 108 may be greater than or equal to the depth of the coils of the inductance loop. Thus, the coils of the inductance loop may be coupled to the contact pad 108 with a first electrical connector consisting of horizontal conductive trace 114. The TSV 120 may have base 120a which extends to a depth which is lower than the depth of the coils of the inductive loop 110. Thus, the coils of the inductance loop may be coupled to the TSV 120 with a second electrical connector consisting of vertical via 116 and horizontal conductive trace 118.
However, it is understood that the depth of the coils of inductance loop 110 between the opposed surfaces of the semiconductor die 102 may vary in further embodiments. For example, the depth of the coils may be greater than a depth of the contact pad 108 but less that a depth of the base 120a of the TSV 120 (i.e., positioned at a depth in between the contact pad 108 and TSV base 120a). In such embodiments, the coils of the inductance loop may be coupled to the contact pad 108 with a first electrical connector consisting of a vertical via and a horizontal conductive trace, and the coils of the inductance loop may be coupled to the TSV 120 with a second electrical connector consisting of a vertical via and a horizontal conductive trace. In a further embodiment, the depth of the coils may be greater than a depth of the contact pad 108 and greater than or equal to a depth of the base 120a of the TSV 120 (i.e., positioned at a depth along the length of TSV 120). In such embodiments, the coils of the inductance loop may be coupled to the contact pad 108 with a first electrical connector consisting of a vertical via and a horizontal conductive trace, and the coils of the inductance loop may be coupled to the TSV 120 with a second electrical connector consisting of a horizontal conductive trace.
The inductance loops 110 including the coils, traces, 114, 118 and vias 116, as well as the other metal interconnect layers and vias, may be formed in successive damascene or dual-damascene processes where a dielectric substrate material is applied, patterned and filled with metal in a deposition process to form the planar horizontal metal layers and the vertical vias. The deposition process may for example include chemical vapor deposition (CVD), physical vapor deposition (PVD) or electrografting (eG). The inductance loops 110 may be formed in any of the various metallization layers of semiconductor die 102. In embodiments, the inductance loops 110 associated with all contact pads 108 may each be formed in the same metallization layer, or in multiple metallization layers. In still further embodiments, a single contact pad 108 may have multiple associated inductance loops 110, formed in different metallization layers, each coupled to each other, the contact pad 108 and the TSV 120.
The conductance loops 110 associated with the various high frequency signal contact pads 108 serve to distribute and otherwise compensate for the overall capacitance associated with read/write operations for semiconductor die 102.
As noted, the inductance loops 110 may be provided in various positions and different structures in further embodiments of the present technology.
Referring again to
In step 214, TSVs 120 may be formed through the back surface of wafer 100 and DAF layer 123. Further details of step 214 will now be explained with reference to steps 218-226. In step 218, a layer of photoresist may be applied over the DAF layer 123 and patterned by removing areas of the photoresist over sections of the dies 102 where the TSVs 120 are to be formed. These areas correspond with the positions of contact pads 106 and/or 108.
In step 220, holes are formed at the removed areas of photoresist. The holes corresponding with contact pads 108 may be formed to a predetermined depth toward the front surface 104 of wafer 100, for example vertically spaced 5 to 50 μm from a planar layer including the inductance loops 110. Additionally, the holes are formed at positions so that conductive traces 118 (
In steps 224 and 226, the holes may be plated and/or filled to form TSVs 120. In embodiments, a seed layer 124 (
The order of steps set forth above is not limiting on the present technology and these steps may be performed in other orders in further embodiments. For example, in one embodiment, the TSVs 120 may be formed first, and then the integrated circuits and metallization layers including contact pads 106, 108 and inductive coils 110 formed thereafter.
At this point, in one embodiment, the semiconductor dies 102 may be diced from the wafer 100 in step 228 using known cutting methods such as by blade, laser, water jet, etc. The wafer 100 may be flipped over and affixed to a dicing tape. The carrier may be removed and a pick and place robot may then pick and package individual semiconductor dies 102 into a semiconductor device as will now be explained with reference to the flowchart of
Referring initially to the perspective view of
While the illustrated embodiment includes 4 semiconductor dies 102-0 to 102-3, embodiments may include different numbers of semiconductor dies in die stack 154, including for example 1, 2, 4, 8, 16, 32 or 64 dies. There may be other numbers of dies in stack 154 further embodiments. As noted above, semiconductor dies 102 are fabricated to include TSVs 120. Thus, when a die 102 is added to the stack, the TSVs 120 of that die physically and electrically couple with the contact pads 106 and/or 108 of the immediately below semiconductor die. The substrate 152 includes a pattern of contact pads 156 (
Given that dies 102 were fabricated using TSVs 120, where multiple semiconductor dies 102 are included, the semiconductor dies 102 may be stacked directly atop each other with no offset or spacing to form a die stack 154. Thus, the footprint of the die stack 154 on the substrate 152 is the same size as the footprint of the individual dies 102.
In step 232, a controller die 160 such as an ASIC may be mounted on substrate 152 for controlling transfer of data between the semiconductor device 150 and a host device (not shown) such as a printed circuit board. The controller die 160 is shown wire bonded to the substrate 152 next to the die stack 154. However, the controller die may be electrically coupled to the substrate 152 by other methods including flip-chip bonding in further embodiments. Although not shown, one or more passive components may additionally be affixed to the substrate 152. The one or more passive components may include for example one or more capacitors, resistors and/or inductors, though other components are contemplated.
In step 234, the device 150 may be encapsulated in molding compound 162 as shown in the cross-sectional edge view of
In step 236, solder balls (not shown) may be applied to a bottom surface of the substrate 152 to mount the semiconductor device 150 to a host device such as a printed circuit board. Step 236 is shown in dashed lines, as it may be omitted in further embodiments.
The semiconductor devices 150 may be assembled on a panel of substrates 152 simultaneously to achieve economies of scale. In step 240, the substrates 152 may be singulated from the panel to form the finished semiconductor device 150 shown in
In this embodiment, solder balls 176 may be placed on the top and/or bottom surfaces of the semiconductor device 170.
In summary, the present technology relates to a semiconductor die, comprising: a first surface, a second surface, and a depth between the first and second surfaces; a contact pad formed in the first surface of the semiconductor die; a through silicon via formed through the second surface of the semiconductor die extending through the depth toward the first surface; and an inductive loop formed in the depth of the semiconductor die, the inductive loop comprising: one or more coils of spirally wound electrically conductive material, a first electrical connector electrically coupling a first end of the inductive loop to the contact pad, and a second electrical connector electrically coupling a second end of the inductive loop to the through silicon via.
In a further example, the present technology relates to a semiconductor device, comprising: a plurality of semiconductor dies, each semiconductor die comprising: a contact pad formed in a first surface of the semiconductor die, a through silicon via formed through a second surface of the semiconductor die, opposed to the first surface, the through silicon via extending through a depth of the semiconductor die toward the first surface, and an inductive loop formed in the depth of the semiconductor die, the inductive loop comprising: one or more coils of spirally wound electrically conductive material, a first electrical connector electrically coupling a first end of the inductive loop to the contact pad, and a second electrical connector electrically coupling a second end of the inductive loop to the through silicon via; wherein the through silicon via of a first semiconductor die of the plurality of semiconductor dies is physically and electrically coupled with the contact pad of a second semiconductor die positioned immediately below the first semiconductor die.
In another example, the present technology relates to semiconductor die, comprising: a contact pad formed in a first surface of the semiconductor die, wherein the contact pad comprises a high frequency signal pad used for input/output signal transfer; a through silicon via formed through a second surface of the semiconductor die, opposed to the first surface, the through silicon via extending through a depth of the semiconductor die toward the first surface, and means, electrically coupled to the contact pad and through silicon via, for storing current in a magnetic field to distribute capacitance within the semiconductor die.
The foregoing detailed description of the invention has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed. Many modifications and variations are possible in light of the above teaching. The described embodiments were chosen in order to best explain the principles of the invention and its practical application to thereby enable others skilled in the art to best utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the claims appended hereto.
The present application claims priority from U.S. Provisional Patent Application No. 63/435,310, entitled “TSV SEMICONDUCTOR DEVICE INCLUDING INDUCTIVE COMPENSATION LOOPS,” filed, Dec. 26, 2022, which is incorporated by reference herein in its entirety.
Number | Date | Country | |
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63435310 | Dec 2022 | US |