Semiconductor devices including devices having electrical connections from a backside of the device.
For the past several decades, the scaling of features in integrated circuits has been a driving force behind an ever-growing semiconductor industry. Scaling to smaller and smaller features enables increased densities of functional units on the limited real estate of semiconductor chips. For example, shrinking transistor size allows for the incorporation of an increased number of memory devices on a chip, lending to the fabrication of products with increased capacity. The drive for ever-more capacity, however, is not without issue. The necessity to optimize the performance of each device becomes increasingly significant.
Future circuit devices, such as central processing unit devices, will desire both high performance devices and low capacitance, low power devices integrated in a single dye or chip.
The embodiments described herein are directed to semiconductor devices including non-planar semiconductor devices (e.g., three-dimensional devices) having interconnects or wiring below or on a backside of the devices. Such embodiments are achieved by using backside reveal and backside processing. The embodiments described include an apparatus including a circuit structure comprising a first side including a device layer including a plurality of devices and an opposite second side; an electrically conductive contact coupled to one of the plurality of devices on the first side; and an electrically conductive interconnect disposed on the second side and connected to the conductive contact. Embodiments of forming such devices are also described. Backside reveal processing allows flexibility in the type of connections that can be fabricated.
In the fabrication of non-planar transistors, such as multi-gate transistors and FinFETs, non-planar semiconductor bodies may be used to form transistors generally capable of full depletion with relatively small gate lengths (e.g., less than about 30 nm). These semiconductor bodies are generally fin-shaped and are, thus, generally referred to as transistor “fins”. For example in a tri-gate transistor, the transistor fin has a top surface and two opposing sidewalls formed on a bulk semiconductor substrate or a silicon-on-insulator substrate. A gate dielectric may be formed on the top or superior surface and sidewalls of the semiconductor body and a gate electrode may be formed over the gate dielectric on the top or superior surface of the semiconductor body and adjacent to the gate dielectric on the sidewalls of the semiconductor body. Since the gate dielectric and the gate electrode are adjacent to three surfaces of the semiconductor body, three separate channels and gates are formed. As there are three separate channels formed, the semiconductor body can be fully depleted when the transistor is turned on. With regard to finFET transistors, the gate material and the electrode contact the sidewalls of the semiconductor body, such that two separate channels are formed.
Disposed on a surface of substrate 110 and optional buffer layer 120 in the embodiment illustrated in
In one embodiment, fin 130 has a length dimension, L, greater than a height dimension, H. A representative length range is on the order of 10 nanometers (nm) to 1 millimeter (mm), and a representative height range is on the order of 5 nm to 200 nm. Fin 130 also has a width, W, representatively on the order of 4-10 nm. As illustrated, fin 130 is a three-dimensional body extending from or on a surface of substrate 110 (or optionally from or on buffer layer 120). The three-dimensional body as illustrated in
Disposed on fin 130 in the embodiment of a structure of
In one embodiment, to form the three-dimensional transistor structure, a gate dielectric material is formed on fin 130 such as by way of a blanket deposition followed by a blanket deposition of a sacrificial or dummy gate material. A mask material is introduced over the structure and patterned to protect the gate stack material (gate stack with sacrificial or dummy gate material) over a designated channel region. An etch process is then used to remove the gate stack material in undesired areas and pattern the gate stack over a designated channel region. Spacers 150 are then formed. One technique to form spacers 150 is to deposit a film on the structure, protect the film in a desired area and then etch to pattern the film into desired spacer dimensions.
Following the formation of a gate stack including a sacrificial or dummy gate material on fin 130 and spacers 150, junction regions (source and drain) are formed on or in fin 130. The source and drain are formed in fin 130 on opposite sides of the gate stack (sacrificial gate electrode on gate dielectric). In the embodiment shown in
Following the formation of source 140A and drain 140B, in one embodiment, the sacrificial or dummy gate is removed and replaced with a gate electrode material. In one embodiment, prior to removal of the sacrificial or dummy gate stack, a dielectric material is deposited on the structure. In one embodiment, dielectric material is silicon dioxide or a low k dielectric material deposited as a blanket and then polished to expose sacrificial or dummy gate 125. The sacrificial or dummy gate and gate dielectric are then removed by, for example, an etch process.
Following a removal of the sacrificial or dummy gate and gate dielectric, a gate stack is formed in a gate electrode region. A gate stack is introduced, e.g., deposited, on the structure including a gate dielectric and gate electrode. In an embodiment, gate electrode 125 of the gate electrode stack is composed of a metal gate and a gate dielectric layer is composed of a material having a dielectric constant greater than a dielectric constant of silicon dioxide (a high-k material). For example, in one embodiment, gate dielectric layer 127 (see
In the embodiment of a structure described above with reference to
The above embodiments are described with reference to a three-dimensional transistor device (e.g., a multi-gate device). In another embodiment, the description presented herein can be applied to other devices, such as planar devices or nanowire devices.
The interposer 400 may be formed of an epoxy resin, a fiberglass-reinforced epoxy resin, a ceramic material, or a polymer material such as polyimide. In further implementations, the interposer may be formed of alternate rigid or flexible materials that may include the same materials described above for use in a semiconductor substrate, such as silicon, germanium, and other group III-V and group IV materials.
The interposer may include metal interconnects 408 and vias 410, including but not limited to through-silicon vias (TSVs) 412. The interposer 400 may further include embedded devices 414, including both passive and active devices. Such devices include, but are not limited to, capacitors, decoupling capacitors, resistors, inductors, fuses, diodes, transformers, sensors, and electrostatic discharge (ESD) devices. More complex devices such as radio-frequency (RF) devices, power amplifiers, power management devices, antennas, arrays, sensors, and MEMS devices may also be formed on interposer 400.
In accordance with embodiments, apparatuses or processes disclosed herein may be used in the fabrication of interposer 400.
Computing device 500 may include other components that may or may not be physically and electrically coupled to the motherboard or fabricated within an SoC die. These other components include, but are not limited to, volatile memory 510 (e.g., DRAM), non-volatile memory 512 (e.g., ROM or flash memory), a graphics processing unit 514 (GPU), a digital signal processor 516, a crypto processor 542 (a specialized processor that executes cryptographic algorithms within hardware), a chipset 520, an antenna 522, a display or a touchscreen display 524, a touchscreen controller 526, a battery 528 or other power source, a power amplifier (not shown), a global positioning system (GPS) device 544, a compass 530, a motion coprocessor or sensors 532 (that may include an accelerometer, a gyroscope, and a compass), a speaker 534, a camera 536, user input devices 538 (such as a keyboard, mouse, stylus, and touchpad), and a mass storage device 540 (such as hard disk drive, compact disk (CD), digital versatile disk (DVD), and so forth).
The communications chip 508 enables wireless communications for the transfer of data to and from the computing device 500. The term “wireless” and its derivatives may be used to describe circuits, devices, systems, methods, techniques, communications channels, etc., that may communicate data through the use of modulated electromagnetic radiation through a non-solid medium. The term does not imply that the associated devices do not contain any wires, although in some embodiments they might not. The communication chip 508 may implement any of a number of wireless standards or protocols, including but not limited to Wi-Fi (IEEE 802.11 family), WiMAX (IEEE 802.16 family), IEEE 802.20, long term evolution (LTE), Ev-DO, HSPA+, HSDPA+, HSUPA+, EDGE, GSM, GPRS, CDMA, TDMA, DECT, Bluetooth, derivatives thereof, as well as any other wireless protocols that are designated as 3G, 4G, 5G, and beyond. The computing device 500 may include a plurality of communication chips 508. For instance, a first communication chip 508 may be dedicated to shorter range wireless communications such as Wi-Fi and Bluetooth and a second communication chip 508 may be dedicated to longer range wireless communications such as GPS, EDGE, GPRS, CDMA, WiMAX, LTE, Ev-DO, and others.
The processor 504 of the computing device 500 includes one or more devices, such as transistors or metal interconnects, that are formed in accordance with embodiments described above with wrap around contacts and optional backside metallization. The term “processor” may refer to any device or portion of a device that processes electronic data from registers and/or memory to transform that electronic data into other electronic data that may be stored in registers and/or memory.
The communication chip 508 may also include one or more devices, such as transistors or metal interconnects, that are formed in accordance with embodiments described above with wrap around contacts and optional backside metallization.
In further embodiments, another component housed within the computing device 500 may contain one or more devices, such as transistors or metal interconnects, that are formed in accordance with implementations described above with wrap around contacts and optional backside metallization.
In various embodiments, the computing device 500 may be a laptop computer, a netbook computer, a notebook computer, an ultrabook computer, a smartphone, a tablet, a personal digital assistant (PDA), an ultra mobile PC, a mobile phone, a desktop computer, a server, a printer, a scanner, a monitor, a set-top box, an entertainment control unit, a digital camera, a portable music player, or a digital video recorder. In further implementations, the computing device 500 may be any other electronic device that processes data.
Example 1 is an apparatus including a circuit structure including a first side including a device layer including a plurality of devices and an opposite second side; an electrically conductive contact coupled to one of the plurality of devices on the first side; and an electrically conductive interconnect disposed on the second side of the structure and coupled to the conductive contact.
In Example 2, the device of the apparatus of Example 1 includes a body including a first sidewall and an opposing second sidewall, wherein the conductive contact is disposed on each of the first sidewall and the second sidewall.
In Example 3, the contact of the apparatus of Example 2 includes a first portion that is disposed on the first sidewall of the device and a second portion that is disposed on the second sidewall, wherein each of the first portion and the second portion separately extend from the device in a direction of the second side of the structure.
In Example 4, the contact of the apparatus of any of Examples 1-3 includes a device side contact, the apparatus further including a backside contact coupled to each of the first portion and the second portion of the device side contact, and wherein the interconnect is connected to the backside contact.
In Example 4, the interconnect of the apparatus of any of Examples 1˜4 is a first interconnect, the apparatus further including a second electrically conductive interconnect coupled to the device from the first side of the structure.
In Example 5, the one of the plurality of devices of the apparatus of any of Examples 1-5 includes a non-planar transistor device including a source and a drain including a body including a first sidewall and an opposing second sidewall, wherein the contact is coupled to one of the source and drain and such coupling is disposed on each of the first sidewall and the second sidewall of the body.
Example 7 is a method including forming a transistor device including a channel between a source and a drain and a gate electrode on the channel defining a first side of the device; forming an electrically conductive contact to one of the source and the drain from the first side; and forming an interconnect on a second side of the device, wherein the interconnect is coupled to the contact.
In Example 8, the one of the source and the drain of the method of Example 7 includes a body including a first sidewall and an opposing second sidewall, wherein forming the contact includes disposing such contact on each of the first sidewall and the second sidewall of the body.
In Example 9, the first sidewall and the second sidewall of the method of any of Examples 7-8 are separated by a thickness dimension of the body and forming the contact includes bridging the thickness dimension.
In Example 10, the contact of the method of any of Examples 7-9 includes a device side contact, the method further including forming a backside contact coupled to each of the first portion and the second portion of the device side contact.
In Example 11, the interconnect of the method of any of Examples 7-10 includes coupling the interconnect to the backside contact.
In Example 12, forming the transistor device of the method of any of Examples 7-11 includes forming a fin on a substrate and the source and the drain in the fin separated by the channel and the gate electrode on the channel of the fin and after forming the transistor device, embedding opposing side portions of the fin in a dielectric material and prior to forming the contact, the method includes forming an opening in the dielectric material adjacent the opposing side portions of the fin and forming the contact includes forming the contact in the opening.
Example 12 is a method including forming a non-planar transistor device including a fin on a substrate and a source and a drain in the fin separated by a channel and a gate electrode on the channel of the fin defining a first side of the device; forming an electrically conductive contact to the transistor device from the first side; bonding the substrate to a carrier with the transistor device facing the carrier; removing the substrate to expose a second side of the device opposite the first side; and forming an interconnect to the contact from the second side of the device.
In Example 14, forming the contact to the transistor device of the method of Example 13 includes forming the contact to one of the source and the drain.
In Example 15, forming the contact of the method of Example 14 includes disposing such contact adjacent each of a first sidewall and a second sidewall of the fin.
In Example 16, the first sidewall and the second sidewall of the method of any of Examples 13-15 are separated by a thickness dimension of the fin and forming the contact includes bridging the thickness dimension.
In Example 17, the contact of the method of any of Examples 13-16 includes a device side contact with a first portion adjacent the first sidewall of the fin and a second portion adjacent the second sidewall of the fin, the method further including forming a backside contact coupled to each of the first portion and the second portion of the device side contact.
In Example 18, forming the interconnect of the method of any of Examples 13-17 includes coupling the interconnect to the backside contact.
In Example 19, after forming the transistor device, the method of any of Examples 13-18 includes embedding opposing side portions of the fin in a dielectric material and prior to forming the contact, the method includes forming an opening in the dielectric material adjacent the opposing side portions of the fin and forming the contact includes forming the contact in the opening.
In Example 20, the method of any of Examples 13-19 includes forming an interconnect to the transistor device from the first side of the device.
The above description of illustrated implementations, including what is described in the Abstract, is not intended to be exhaustive or to limit the invention to the precise forms disclosed. While specific implementations of, and examples for, the invention are described herein for illustrative purposes, various equivalent modifications are possible within the scope, as those skilled in the relevant art will recognize.
These modifications may be made in light of the above detailed description. The terms used in the following claims should not be construed to limit the invention to the specific implementations disclosed in the specification and the claims. Rather, the scope of the invention is to be determined entirely by the following claims, which are to be construed in accordance with established doctrines of claim interpretation.
This application is a division of U.S. patent application Ser. No. 15/747,423, filed on Jan. 24, 2018, which is a U.S. National Phase application under 35 U.S.C. § 371 of International Application No. PCT/US2015/052382, filed Sep. 25, 2015, entitled “WRAP-AROUND SOURCE/DRAIN METHOD OF MAKING CONTACTS FOR BACKSIDE METALS,” which designates the United States of America, the entire contents of which are hereby incorporated by reference herein.
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