As a result of repeating the study to look deep into the cause of deterioration of a ferroelectric film that is a capacitor film, the inventor of the present invention has found that since in the deposition method of an aluminum oxide protection film by the conventional CVD method, H2O is used in large quantity, hydrogen or water is adsorbed in a ferroelectric film at the time of depositing the aluminum oxide film, and the ferroelectric film is reduced by heat treatment of the post-process.
Thus, the inventor of the present invention actually conducted the experiment of examining a content of H2O existing in the aluminum oxide protection film by the conventional CVD method. In this case, the Al2O3 film was deposited to a thickness of about 20 nm on the silicon substrate by the ALD method using a batch type deposition apparatus, and evaluation was made by using a thermal desorption spectrometry (TDS) method.
Here, a temperature region P1 in the vicinity of 220° C. in
Thus, based on the above view, the inventor of the present invention conceived the mode of the invention described as follows.
First, as shown in
The present invention removes OH groups adhering into the aluminum oxide film 150 by ozone (O3) even when forming the aluminum oxide film 150 by an ALD method using TMA and H2O, and thereby makes it possible to prevent the ferroelectric film from being reduced by the heat treatment of the post process and being deteriorated. Further, the aluminum oxide film 150 is made a dense film, whereby even when hydrogen generates in the post process after deposition or the like of an interlayer insulating film, for example, it is made possible to inhibit entry of hydrogen or the like into the ferroelectric film, and to prevent deterioration of the ferroelectric film.
Japanese Patent Application Laid-open No. 2003-17664 describes that after the aluminum oxide film is deposited to cover the capacitor, heat treatment is performed in an atmosphere including an oxygen (O2) gas. However, Japanese Patent Application Laid-open No. 2003-17664 describes nothing about heat treatment using ozone (O3) with a strong oxidative effect, and therefore, it is obviously a different invention from the present invention.
Japanese Patent Application Laid-open No. 10-182300 described that ozone (O3) annealing is performed on deposition of a ferroelectric film. However, Japanese Patent Application Laid-open No. 10-182300 describes nothing about providing a hydrogen diffusion prevention film constituted of an aluminum oxide film to prevent entry of hydrogen into a ferroelectric film, and ozone (O3) annealing in Japanese Patent Application Laid-open No. 10-182300 has not relation to heat treatment using ozone (O3) in the present invention.
Japanese Patent Application Laid-open No. 2004-193280 describes that an aluminum oxide film is deposited by using TMA and O3. However, by performing only the treatment using ozone (O3) at the time of deposition as in the case of Japanese Patent Application Laid-open No. 2004-193280, denseness of the film is insufficient, and a sufficient hydrogen barrier characteristic cannot be obtained. On the other hand, in the present invention, in order to make the aluminum oxide film a denser film, heat treatment using ozone (O3) for a long time is performed after formation of the aluminum oxide film.
Next, various embodiments of the present invention will be described with reference to the attached drawings.
Hereinafter, a first embodiment of the present invention will be described.
In the first embodiment, a stack type ferroelectric memory in which electrical connection of an upper electrode of a ferroelectric capacitor is obtained from above, and electrical connection of a lower electrode of the ferroelectric capacitor is obtained from below will be described.
In the first embodiment, first as shown in
In concrete, first, the element isolation insulating film 62 is formed in an element isolation region of the semiconductor substrate 61 such as an Si substrate by, for example, an STI (Shallow Trench Isolation) method, and an element forming region is defined. Subsequently, for example, boron (B) is ion-implanted in a front surface of the element formation region of the semiconductor substrate 61 under the conditions of, for example, energy of 300 keV, and a dose amount of 3.0×1013 cm−12, and the p-well 91 is formed. Subsequently, a silicon oxide film of a thickness of about 3 nm is formed above the semiconductor substrate 61 by, for example, a thermal oxidation method. Subsequently, a polycrystalline silicon film of a thickness of about 180 nm is formed on the silicon oxide film by a CVD method. Subsequently, patterning by which the polycrystalline silicon film and the silicon oxide film are left on only the element forming region is performed, and gate insulating films 63 constituted of the silicon oxide film, and gate electrodes 64 constituted of the polycrystalline silicon film are formed.
Subsequently, with the gate electrodes 64 as a mask, for example, phosphorus (P) is ion-implanted in the front surface of the semiconductor substrate 61 under the conditions of, for example, energy of 13 keV and a dose amount of 5.0×1014 cm−2, and an n−-type low-concentration diffusion layer 92 is formed. Subsequently, after an SiO2 film of a thickness of about 300 nm is formed on the entire surface by a CVD method, anisotropic etching is performed, and the SiO2 film is left on only the side walls of the gate electrodes 64 to form side walls 66.
Subsequently, with the gate electrodes 64 and the side walls 66 as a mask, for example, arsenide (As) is ion-implanted in the front surface of the semiconductor substrate 61 under the conditions of, for example, energy of 10 keV and a dose amount of 5.0×1014 cm−2, and an n+-type high-concentration diffusion layer 93 is formed.
Subsequently, for example, a Ti film is deposited on the entire surface by, for example, a sputtering method. Thereafter, by performing thermal treatment at a temperature of 400° C. to 900° C., the polycrystalline film of the gate electrode 64 and the Ti film silicide-react with each other, and a silicide layer 65 is formed on a top surface of the gate electrode 64. Thereafter, by using hydrofluoric acid or the like, the unreacted Ti film is removed. Thereby, the MOSFETs 101 and 102 including source/drain diffusion layers constituted of the gate insulating films 63, the gate electrodes 64, the silicide layers 65, the side walls 66, and the low-concentration diffusion layers and the high-concentration diffusion layers 93 are formed above the semiconductor substrate 61. In this embodiment, formation of an n-channel type MOSFET is described as an example, but a p-channel type MOSFET may be formed. Subsequently, an SiON film 67 of a thickness of about 200 nm is formed on the entire surface by a plasma CVD method.
Next, as shown in
Next, as shown in
More specifically, first, by a sputtering method, for example, the Ir film 70a of a thickness of about 200 nm is deposited on the entire surface under the deposition conditions of, for example, Ar gas pressure of 0.11 Pa, DC power of 0.5 kW, and a deposition temperature of 500° C. for 335 seconds. The Ir film 70a corresponds to the lower electrode film of the ferroelectric capacitor.
Subsequently, by a MO-CVD method, the ferroelectric film 71a composed of lead zirconate titanate (PZT) of a thickness of about 120 nm is deposited under the deposition conditions of, for example, deposition pressure of 667 Pa (5 Torr), and a deposition temperature of 620° C. for 620 seconds. The ferroelectric film 71a corresponds to the capacitor film of the ferroelectric capacitor. In the MO-CVD method for forming the ferroelectric film 71a composed of PZT, use of a vaporizer is preferable. In this case, the respective solid raw materials of Pb, Zr and Ti are dissolved into organic compound solutions, the dissolved solutions are evaporated by the vaporizer to generate source gases, and the source gases are introduced into the reactor to deposit the ferroelectric film 71a. An example of source and the flow rates on deposition of the ferroelectric film 71a is shown in the following Table 1.
Subsequently, by a sputtering method, the IrO2 film 72a of a thickness of about 200 nm is deposited on the ferroelectric film 71a under the deposition conditions of, for example, gas pressure of 0.8 Pa, an Ar gas flow rate of 100 sccm, an O2 gas flow rate of 100 sccm, and DC power of 1.0 kW for 79 seconds. The IrO2 film 72a corresponds to an upper electrode film of the ferroelectric capacitor.
By using IrO2 that is a conductive oxide as the upper electrode film, hydrogen-induced degradation resistance of the ferroelectric film 71a can be enhanced. For example, in the case of using Pt as the upper electrode film, Pt has catalytic action with respect to a hydrogen molecule, and therefore, hydrogen radicals are generated to reduce the ferroelectric film 71a to cause degradation to it. On the other hand, IrO2 does not have catalytic action, and therefore, hydrogen radicals are hardly generated, thus remarkably enhancing hydrogen-induced degradation resistance of the ferroelectric film 71a.
Thereafter, in order to repair the damage to the ferroelectric film 71a by deposition of the IrO2 film (upper electrode film) 72a, recovering annealing is performed. As the recovering annealing in this case, furnace annealing at a temperature of about 550° C. in an O2 atmosphere is performed for about 60 minutes, for example.
Next, as shown in
More specifically, first, a hard mask (not shown) which covers only a ferroelectric capacitor forming region on the IrO2 film 72a is formed. In this case, the hard mask is formed by forming a titanium nitride film (TiN) and a silicon oxide film using TEOS (tetraethyl orthosilicate) in sequence, and patterning them. Subsequently, by etching using the hard mask, the IrO2 film 72a, the ferroelectric film 71a and the Ir film 70a in the region except for the ferroelectric capacitor forming region are removed. Thereby, the ferroelectric capacitor 73 is formed.
Next, as shown in
On formation of the Al2O3 film 74 using the ALD method, it is possible to form it by an ALD method using TMA and H2O, but from the viewpoint of making the Al2O3 film 74 a more densified film, formation of the film is performed by the ALD method using TMA and ozone (O3) in this embodiment.
More specifically, in this embodiment, a deposition process step using TMA which is liquid at a room temperature as an Al source, and an oxidation process step under the atmosphere of oxygen (O2) and ozone (O3) are alternately switched with a vacuum purge process step interposed between the process steps, and this is repeated by about 210 cycles to form the Al2O3 film 74.
More specifically, first, as shown in step S21 in
In the deposition process step using TMA, deposition is performed under the conditions of, for example, a substrate temperature of 300° C., gas pressure of 40 Pa (0.3 Torr), and a TMA gas flow rate of 100 sccm for 5 seconds. The oxidation process step using ozone (O3) is performed under the conditions of, for example, a substrate temperature of 300° C., gas pressure of 133 Pa (1.0 Torr), an O2+O3 gas flow rate of 10 slm, and an O3 concentration of 200 g/Nm3 for 15 seconds. Since TMA is relatively high in vapor pressure, it is introduced into the batch type deposition apparatus in the state it is heated to a temperature of 40° C. and is gasified by the vapor pressure.
After formation of the Al2O3 film 74 is finished, densification annealing is subsequently performed by increasing the temperature in the same apparatus (in-situ) under an atmosphere of oxygen (O2) and ozone (O3) as shown in
In this embodiment, the temperature of densification annealing after formation of the Al2O3 film 74 is set at about 500° C., but the annealing temperature for obtaining the effect of the present invention can be set in the range of 400° C. to 700° C. inclusive. This is because when the annealing temperature is less than 400° C., the problem of insufficient densification of Al2O3 film 74 occurs, and when the annealing temperature exceeds 700° C., the problem that Pb is desorbed from PZT composing the ferroelectric film 71 and fatigue characteristics are degraded occurs. In this embodiment, the time of densification annealing after formation of the Al2O3 film 74 is set at about 30 minutes, but annealing time for obtaining the effect of the present invention can be set in the range of 10 minutes to 120 minutes inclusive. This is because, when the annealing time is less than 10 minutes, the problem of dependence according to the wafer position appears in the batch type apparatus in which the densification annealing is performed occurs, and when the annealing temperature exceeds 120 minutes, densification of the Al2O3 film 74 is sufficient, but the problem of reduction in throughput occurs.
The Al2O3 film 74 becomes a densified film by the annealing treatment in an atmosphere including ozone (O3) having strong oxidative property. Thereby, even when hydrogen occurs in the post process of deposition of, for example, an interlayer insulating film or the like, entry of hydrogen into the ferroelectric film 71 can be inhibited, and deterioration of the ferroelectric film 71 can be prevented. Further, when deposition of the Al2O3 film 74 is performed by an ALD method using TMA and H2O, OH groups existing in the Al2O3 film 74 can be collectively removed, and deterioration of the ferroelectric film 71 by a so-called steamed state can be avoided.
Next, as shown in
In this embodiment, the interlayer insulating film 75 is formed by an HDP-CVD method, and this is because when miniaturization advances as the FeRAM of a stacked structure, in the interlayer insulating film from the second layer and thereafter, a wiring interval is narrowed with an ordinary plasma CVD method by TEOS, and there is a fear of a so-called “void” occurs. When a large “void” occurs with respect to the wiring width, the film thickness of the insulating film which retains the side of the wiring becomes thin, and a crack occurs from the portion of the “void” due to thermal expansion or the like of the wiring, thus reducing reliability of wiring.
On formation of the interlayer insulating film 75 by the HDP-CVD method, the film is deposited by using SiH4, Ar, O2 or the like as a deposition gas. On this occasion, by applying large bias to the semiconductor substrate 61, sputtering by Ar+ and deposition of SiO2 by SiH4 and O2 are caused to progress at the same time, and narrow spaces between the wirings are filled with the insulating film. However, in the HDP-CVD method, at the same time when Ar+ is induced by biasing the semiconductor substrate 61, H+ is also attracted into the semiconductor substrate 61. Therefore, in the case of using the HDP-CVD method, it is effective to use the densified Al2O3 film 74.
Next, via holes 76c in which the front surfaces of the upper electrodes 72 are exposed are first formed in the interlayer insulating film 75 and the Al2O3 film 74. Thereafter, the final recovering annealing is performed. As the recovering annealing in this case, furnace annealing, for example, at a temperature of about 500° C. under an O2 atmosphere is performed for about 60 minutes.
Next, a via hole 77c in which the front surface of the W plug 69d is exposed is formed in the interlayer insulating film 75 and the Al2O3 film 74. Thereafter, as shown in
As compared with a normal logic product, a FeRAM has a step height corresponding to the ferroelectric capacitor 73, and therefore, an aspect ratio of the contact to the semiconductor substrate 61 from the metal wiring layer becomes large. Formation of the via holes 77c and 69c by etching as a single unit requires the newest equipment because it becomes difficult to bury the glue film in addition to that etching itself is difficult. By forming the W plugs in two stages as in this embodiment, not only yield of the FeRAM is enhanced, but also development cost and process cost can be reduced since the apparatus which is conventionally used can be used for forming plugs.
Next, as shown in
More specifically, first, on the entire surface, a Ti film of a thickness of about 60 nm, a TiN film of a thickness of about 30 nm, an AlCu alloy film of a thickness of about 400 nm, a Ti film of a thickness of about 5 nm, and a TiN film of a thickness of about 70 nm are sequentially stacked by, for example, a sputtering method. Subsequently, by using a photolithography technique, the stacked film is patterned into a predetermined shape, and on each of the W plugs 76b and 77b, the metal wiring layer 78 constituted of the glue film 78a constituted of the Ti film and the TiN film, the wiring film 78b constituted of the AlCu alloy film, and the glue film 78c constituted of the Ti film and the TiN film is formed.
Thereafter, after formation of an interlayer insulating film and formation of contact plugs are performed, the metal wiring layer after the second layer and thereafter is formed, and a cover film constituted of a TEOS-SiO2 film and an SiN film is finally formed, and a ferroelectric memory according to this embodiment having the ferroelectric capacitor 73 is completed.
Hereinafter, a second embodiment of the present invention will be described.
In the first embodiment, the stack type ferroelectric memory is described, and in the second embodiment, a planar type ferroelectric memory in which electrical connection of the upper electrode and the lower electrode of a ferroelectric capacitor is obtained from above will be described.
In the second embodiment, first, as shown in
In concrete, first, the element isolation insulating film 202 is formed in an element isolation region of the semiconductor substrate 201 such as an Si substrate by, for example, an LOCOS (Local Oxidation of Silicon) method, and an element forming region is defined. Subsequently, for example, boron (B) is ion-implanted in a front surface of the element forming region of the semiconductor substrate 201 under the conditions of, for example, energy of 300 keV, and a dose amount of 3.0×1013 cm−2, and the p-well 221 is formed. Subsequently, a silicon oxide film of a thickness of about 3 nm is formed above the semiconductor substrate 201 by, for example, a thermal oxidation method. Subsequently, a polycrystalline silicon film of a thickness of about 180 nm is formed on the silicon oxide film by a CVD method. Subsequently, patterning by which the polycrystalline silicon film and the silicon oxide film are left on only the element forming region is performed, and a gate insulating film 203 constituted of the silicon oxide film, and a gate electrode 204 constituted of the polycrystalline silicon film are formed.
Subsequently, with the gate electrode 204 as a mask, for example, phosphorus (P) is ion-implanted in the front surface of the semiconductor substrate 201 under the conditions of, for example, energy of 13 keV and a dose amount of 5.0×1014 cm−2, and an n−-type low-concentration diffusion layer 222 is formed. Subsequently, after an SiO2 film of a thickness of about 300 nm is formed on the entire surface by a CVD method, anisotropic etching is performed, and the SiO2 film is left on only the side walls of the gate electrode 204 to form side walls 206.
Subsequently, with the gate electrode 204 and the side walls 206 as a mask, for example, arsenide (As) is ion-implanted in the front surface of the semiconductor substrate 201 under the conditions of energy of 10 keV and a dose amount of 5.0×1014 cm−2, and an n+-type high-concentration diffusion layer 223 is formed.
Subsequently, for example, a Ti film is deposited on the entire surface by, for example, a sputtering method. Thereafter, by performing thermal treatment at a temperature of 400° C. to 900° C., the polycrystalline film of the gate electrode 204 and the Ti film silicide-react with each other, and a silicide layer 205 is formed on a top surface of the gate electrode 204. Thereafter, by using hydrofluoric acid or the like, the unreacted Ti film is removed. Thereby, a MOSFET 200 including a source/drain diffusion layer constituted of the gate insulating films 203, the gate electrode 204, the silicide layer 205, the side walls 206, and the low-concentration diffusion layer 222 and the high-concentration diffusion layer 223 is formed above the semiconductor substrate 201. In this embodiment, formation of an n-channel type MOSFET is described as an example, but a p-channel type MOSFET may be formed.
Subsequently, a silicon oxynitride film 207 of a thickness of about 200 nm is formed to cover the MOSFET 200 by a CVD method. Subsequently, a silicon oxide film 208a of a thickness of about 700 nm is formed on the silicon oxynitride film 207 by a CVD method. Subsequently, by polishing the silicon oxide film 208a by a CMP (Chemical Mechanical Polishing) method, its front surface is flattened. Thereafter, by performing annealing treatment at a temperature of 650° C. for 30 minutes under an N2 atmosphere, degassing of the silicon oxide film 208a is performed. The silicon oxynitride film 207 is formed to prevent hydrogen-induced degradation of the gate insulating film 203 and the like on forming the silicon oxide film 208a.
Subsequently, an Al2O3 film 208b of a thickness of about 20 nm is formed on the silicon oxide film 208a by, for example, a sputtering method as a lower electrode adhesion film. As the lower electrode adhesion film, a Ti film, a TiOx film or the like of a thickness of about 20 nm may be formed.
Next, as shown in
More specifically, first, by a sputtering method, for example, the Ir film 209a of a thickness of about 200 nm is deposited on the entire surface under the deposition conditions of, for example, Ar gas pressure of 0.11 Pa, DC power of 0.5 kW, and a deposition temperature of 500° C. for 335 seconds. The Ir film 209a corresponds to the lower electrode film of a ferroelectric capacitor.
Subsequently, by an MO-CVD method, the ferroelectric film 210a composed of PZT of a thickness of about 120 nm is deposited on the Ir film 209a under the deposition conditions of, for example, deposition pressure of 667 Pa (5 Torr), and a deposition temperature of 620° C. for 620 seconds. The ferroelectric film 210a corresponds to the capacitor film of the ferroelectric capacitor. In the MO-CVD method for forming the ferroelectric film 210a composed of PZT, use of a vaporizer is preferable. In this case, the respective solid raw materials of Pb, Zr and Ti are dissolved into organic compound solutions, the dissolved solutions are evaporated by the vaporizer to generate source gases, and the source gases are introduced into the reactor to deposit the ferroelectric film 210a. An example of the source and the flow rates on deposition of the ferroelectric film 210a is shown in the above described Table 1.
Subsequently, by a sputtering method, the IrO2 film 211a of a thickness of about 200 nm is deposited on the ferroelectric film 210a under the deposition conditions of, for example, gas pressure of 0.8 Pa, an Ar gas flow rate of 100 sccm, an O2 gas flow rate of 100 sccm, and DC power of 1.0 kW for 79 seconds. The IrO2 film 211a corresponds to an upper electrode film of the ferroelectric capacitor.
Thereafter, in order to repair the damage to the ferroelectric film 210a by deposition of the IrO2 film (upper electrode film) 211a, recovering annealing is performed. As the recovering annealing in this case, furnace annealing at a temperature of about 550° C. in an O2 atmosphere is performed for about 60 minutes, for example.
Next, after back surface cleaning of the semiconductor substrate 201 is performed, the IrO2 film 211a is patterned, and thereby, an upper electrode 211 constituted of the IrO2 film is formed as shown in
Next, as shown in
Next, as shown in
On formation of the Al2O3 film 212 using the ALD method, it is possible to form it by an ALD method using TMA and H2O, but from the viewpoint of making the Al2O3 film 212 a more densified film, formation of the film is performed by the ALD method using TMA and ozone (O3) in this embodiment.
More specifically, in this embodiment, a deposition process step using TMA which is liquid at a room temperature as an Al source, and an oxidation process step under the atmosphere of oxygen (O2) and ozone (O3) are alternately switched with a vacuum purge process step interposed between the process steps, and this is repeated by about 210 cycles to form the Al2O3 film 212.
More specifically, first, as shown in step S21 in
In the deposition process step using TMA, deposition is performed under the conditions of, for example, a substrate temperature of 300° C., gas pressure of 40 Pa (0.3 Torr), and a TMA gas flow rate of 100 sccm for 5 seconds. The oxidation process step using ozone (O3) is performed under the conditions of, for example, a substrate temperature of 300° C., gas pressure of 133 Pa (1.0 Torr), an O2+O3 gas flow rate of 10 slm, and an O3 concentration of 200 g/Nm3 for 15 seconds. Since TMA is relatively high in vapor pressure, it is introduced into the batch type deposition apparatus in the state in which it is heated to a temperature of 40° C. and is gasified by the vapor pressure.
After formation of the Al2O3 film 212 is finished, densification annealing is subsequently performed by increasing the temperature in-situ under an atmosphere of oxygen (O2) and ozone (O3) as shown in
Next, as shown in
Next, as shown in
On formation of the Al2O3 film 213 using the ALD method, a deposition process step using TMA which is liquid at a room temperature as an Al source, and an oxidation process step under the atmosphere of oxygen (O2) and ozone (O3) are alternately switched with a vacuum purge process step interposed between the process steps, and this is repeated by about 210 cycles, as the formation of the Al2O3 film 212 shown in
More specifically, the deposition process step using TMA is performed under the conditions of, for example, a substrate temperature of 300° C., gas pressure of 40 Pa (0.3 Torr), and a TMA gas flow rate of 100 sccm for 5 seconds. The oxidation process step is performed under the conditions of, for example, a substrate temperature of 300° C., gas pressure of 133 Pa (1.0 Torr), an O2+O3 gas flow rate of 10 slm, and an O3 concentration of 200 g/Nm3 for 15 seconds. Since TMA is relatively high in vapor pressure, it is introduced into the batch type deposition apparatus in the state it is heated to a temperature of 40° C. and is gasified by the vapor pressure.
After formation of the Al2O3 film 213 is finished, densification annealing is subsequently performed by increasing the temperature in-situ under an atmosphere of oxygen (O2) and ozone (O3) as shown in
As shown in
Next, as shown in
Next, as shown in
Next, as shown in
Next, as shown in
Next, as shown in
Next, as shown in
More specifically, first, by, for example, a sputtering method, a Ti film of a thickness of about 60 nm, a TiN film of thickness of about 30 nm, an AlCu alloy film of a thickness of about 400 nm, a Ti film of a thickness of about 5 nm, and a TiN film of a thickness of about 70 nm are sequentially stacked on the entire surface. Subsequently, the stacked film is patterned into a predetermined shape by using a photolithograph technique, and the metal wiring layer 218 constituted of the glue film 218a constituted of the Ti film and the TiN film, the wiring film 218b constituted of the AlCu alloy film, and the glue film 218c constituted of the Ti film and the TiN film is formed on each of the W plugs 215b and 217b.
Thereafter, after formation of an interlayer insulating film and formation of contact plugs are further performed, the metal wiring layers of the second layer and thereafter are formed, the cover film constructed by the TEOS-SiO2 film and the SiN film is finally formed, and a ferroelectric memory according to this embodiment, having the ferroelectric capacitor 230 is completed.
Next, the results of the experiments conducted by the inventor will be described.
First, the Al2O3 film was deposited with a thickness of about 20 nm on the silicon substrate by the ALD method by using the batch type deposition apparatus, and the H2O content in the Al2O3 film was evaluated by using the TDS method. On this occasion, deposition of the Al2O3 film was performed by the ALD method using TMA and H2O. As the evaluation sample, the sample which was produced by the manufacturing method of the present invention in which annealing treatment in the atmosphere including ozone (O3) was performed after formation of the Al2O3 film, and the sample which was produced by the conventional manufacturing method in which annealing treatment in the atmosphere including ozone (O3) was not performed after formation of the Al2O3 film were used. For the sample produced by the manufacturing method of the present invention, after the aluminum oxide film was formed, the temperature was increased to the temperature of 500° C. in-situ, and densification annealing for 30 minutes was performed in the O3 atmosphere.
As shown in
Similarly,
Next, the result of the experiment for investigating the fatigue characteristic of the ferroelectric capacitor being conducted in order to evaluate the influence of the deposition temperature of the ALD method artificially is shown in
As a sample, the lower electrode constituted of the Pt film and the Ti film, the ferroelectric film constituted of PLZT, and the ferroelectric capacitor including the upper electrode constituted of IrO2 were formed by sequentially depositing the Pt film of a thickness of about 175 nm, the Ti film of a thickness of about 20 nm, PLZT of a thickness of about 200 nm and IrO2 of a thickness of about 200 nm by the sputtering method, and performing patterning. Then, the aluminum oxide film was deposited by the sputtering method at the room temperature to cover all the ferroelectric capacitor processed into the band platform structure, after which, the single layer wiring of Al was deposited, and the sample was produced.
As for the fatigue characteristics of the ferroelectric capacitor, furnace annealing for 60 minutes was performed before deposition of the aluminum oxide film, and the deposition temperature was artificially reproduced. Then, the loss ratio (%) of the switching charge amount Qsw after the fatigue test of applying a voltage of 7 V and repeating inversion 2×108 times was performed with the annealing temperature corresponding to the deposition temperature set as a parameter was measured.
As shown in
The deposition apparatuses by the ALD method include single slice deposition apparatuses, and batch type deposition apparatuses each of which treat about 100 substrates by one operation. In the case of the ALD method which performs deposition of each layer, deposition takes time, and therefore, a batch type deposition apparatus is advantageous in view of throughput. However, since in the case of a batch type deposition apparatus, evacuation is performed for a large volume, cycle time for one layer is long as compared with the aluminum oxide film deposited with a single slice deposition apparatus, and there arises the fear that the film quality becomes poor and a porous film, and does not sufficiently function as the capacitor protection film. Thus, it is conceivable that if the deposition temperature is made high, the aluminum oxide film becomes denser and increases in block performance, but there is the fear of occurrence of particle since the probability of TMA reacting in the gas phase becomes high. Further, when the PZT film is used as the ferroelectric film of a ferroelectric capacitor, it is conceivable that since the vapor pressure of PbO that is a constituent substance is high, when it is deposited at a high temperature, PbO desorbs to make a film poor in Pb, and the fatigue characteristic, which is one of the indicators of the reliability evaluation, degrades.
Namely, when an aluminum oxide film is deposited with a batch type deposition apparatus in consideration of throughput, there is conventionally the comprehension that the film quality becomes poor or particle occurs during deposition. However, in the present invention, after forming an aluminum oxide film, annealing treatment including a strong oxidative ozone (O3) is performed, whereby the aluminum oxide film is made a denser film, and as also obvious from the result of
According to the embodiments of the present invention, annealing treatment is performed for the Al2O3 film (aluminum oxide film) which covers a ferroelectric capacitor in an oxidizing gas atmosphere including ozone (O3). Therefore, the Al2O3 film can be made a dense film, entry of hydrogen into the ferroelectric film can be avoided, and deterioration of the ferroelectric film can be prevented. Thereby, a FeRAM having a ferroelectric capacitor having high switching charge amount Qsw, namely high reliability can be provided.
Deposition of the Al2O3 film is performed by the ALD method using TMA and ozone (O3), and therefore, the Al2O3 film can be made a more densified film.
Since the Al2O3 film is formed at a temperature of 350° C. or lower, PbO desorption can be avoided when PZT (PLZT) is used as the ferroelectric film. Since annealing treatment at 350° C. or higher (500° C. in this embodiment) is performed for the Al2O3 film deposited at a low temperature of 350° C. or lower in the atmosphere including ozone (O3) having a strong oxidative effect, desorption of PbO is blocked by the Al2O3 film, and degradation of fatigue characteristic of the ferroelectric capacitor can be prevented.
Since the process step of forming an Al2O3 film, and the annealing treatment process step using ozone (O3) are successively performed in the same apparatus (in-situ), the problem that water adsorbed on the surface of the Al2O3 film is internally diffused by the subsequent furnace annealing to deteriorate the ferroelectric film can be avoided.
Further, when the aluminum oxide film that is a protection film for a ferroelectric capacitor is deposited by an ALD method by using a batch type deposition apparatus, the aluminum oxide film can be made a dense film, occurrence of particle can be avoided and degradation of fatigue characteristic can be prevented. Thereby, throughput in the manufacturing process can be enhanced.
In this embodiments, explanation is made with the example using PZT as the ferroelectric film of a ferroelectric capacitor, but the present invention is not limited to this, and for example, a PZT material such as La doped PZT (PLZT), and a Bi-layer structure compound such as SrBi2Ta2O9 (SBT, Y1), and SrBi2 (Ta, Nb)2O9 (SBTN, YZ) can be used. The case of forming the ferroelectric film by the MO-CVD method is described, but, for example, a sol-gel method, a sputtering method and the like can be used.
According to the present invention, even when manufacturing a fine ferroelectric memory, it becomes possible to prevent deterioration of a capacitor film.
The present embodiments are to be considered in all respects as illustrative and no restrictive, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. The invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof.
Number | Date | Country | Kind |
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2006-111221 | Apr 2006 | JP | national |